Professional Documents
Culture Documents
GENER AL CATALOG
Products Comply
with RoHS Directive
Quick Connect Couplings
For filling
For filling up various industrial gases, including inert gases, nitrogen, LPG, carbon dioxide, oxygen, fuel gas, etc.
As joints
Applications other than fluid transfer covering connections for holding works while anchored or carried around.
A profusion of patented technology crystallized in global users recognition of high quality and high performance.
ISO 9001 and ISO 14001 Certification Award
“CUPLA“ quick connect couplings are produced as the crystallization of high-grade know-how
nurtured in the fields of fluid engineering and materials engineering, and top level precision
machining technology. Having assessed Nitto Kohki consistent quality assurance and control ISO 14001 ISO 9001
system ranging from design and development through procurement of material, manufacture, JQA-EM4057 JQA-2025
assembly, and shipping, the Japan Quality Assurance Foundation, authority for inspection and ISO 14001 H.Q./R&D Lab ISO 9001 H.Q./R&D Lab
registration, awarded us “ISO 9001“, international standard for quality management systems,
and “ISO 14001“, international standard for environment management systems intended to
perform global environment preservation and pollution control. High reliability built on
unparalleled “high quality“ and accumulated history of “productivity“ for stable supply. CUPLA is
receiving overwhelming support from many users spread all over the world as the top brand for
fluid energy transmission and control.
1
CUPLA enable flexible CONTENTS
Environmental activities / Contents --------------------------------------------------------- 1
New product (COMPACT ZEROSPILL CUPLA, MULTI CUPLA MAM-A-ZEL Type, CUBE CUPLA) --- 3
2
New product
It is also possible
to check colors
after connection
Outer
diameter
18.5 mm
Typical spillage
(6 ports of size 1/4")
4.8 mL 0.36 mL
(May vary. Depends on the application.)
MAM-A-ZEL Type (Low spill type)
Pink
Green
Low
spillage L type plug
series added
Small size
For tube connection
Individual CUPLA only Light weight
Push-to-connect operation
See page 124 to 130 for details. See page 33 to 36 for details.
3
Nitto Kohki's environmentally-friendly Manufacturing
The coexistence of mankind and nature. Each company is now asked for a global level environmental conservation and improvement
as important themes. As a part of the environmental improvement activities, we are offering various products such as “couplings”,
“machines and tools”, “screwdrivers”, “air compressors and vacuum pumps”, and “door closers” as green procurement products.
HHV CUPLA
CUPLA for fueling high pressure hydrogen
4
Select Appropriate CUPLA for the Job
Nitto Kohki has the wide range of CUPLA products covering almost every application and feature you need.
In order to select an appropriate CUPLA for your job, you need to realize the following specifications.
Note:
Size and Type of Having checked the type and materials for End configuration and size may be limited by the type of CUPLA.
Finally and critically specify Hose Female
CUPLA, now specify the size and type of end
the size and type of end barb thread
You can search “CUPLA” at our web site. (www.nitto-kohki.co.jp/e/) Please take a visit.
If you cannot find a suitable CUPLA product, please contact us via our web site or enter the above details in the “CUPLA Inquiry Form” at the
end of this catalog and send it to us by fax or post.
Symbols
Quick reference symbols:
(1) Working pressure, (2) Type of valve structure, (3) Applicable fluids, are given on each product page to help you to
quickly select a suitable CUPLA product. Please use them as the guide to grasp each type selection.
1.0
1.0 MPa Two-way shut-off Two-way shut-off One-way shut-off One-way shut-off Straight through
{10 kgf/cm2}
(Spill Reduction)
5
Glossary
The following terms are used in detailed information pages of each CUPLA. International System of Units (SI Units)
Refer to these terms when checking CUPLA specifications. Units stated in this catalog are based on SI Units. The old units,
which are non-SI Units, are also written within parentheses side by
side with SI Units for reference only.
Glossary
The Meaning of Each Letter in the Model Name Seal Material
The model name of CUPLA indicates its size, whether plug or socket, and the This shows the material used to seal CUPLA, usually an O-ring. The standard
end configuration. Rated pressure is also shown for some hydraulic couplings. material is nitrile butadiene rubber. For materials other than those shown below,
Check the following tables to understand the model name implication before please specify such as silicone (SI), butyl (IIR), Kalrez (KL) or rubber for food,
making your selection. depending on your application.
Properties of rubbers used for O-rings
200 - 20 S H Model name (in case of HI CUPLA 200) Seal material
Nitto Kohki
Working
Temperature Features
Common name symbol Range
Series name End configuration *2
Nitrile rubber NBR -Ý&WRÝ& Standard seal with excellent oil resistance.
Symbol H M F
Meaning Hose barb Male Female Hydrogenated Compared with the standard nitrile rubber, the seal material is
thread thread HNBR -Ý&WRÝ& more heat and weather resistant.
nitrile rubber
Symbol 1 2 3 4 6 8 10 12 16 20 24 32
Perfluoroelastomer P Ý&WRÝ& Excellent resistance to chemical and solvents.
Nominal
diameter 2 2 2 2
Note: Even among rubber materials of the same category, the working temperature range differs depending upon the
*1: The digit numbers of models for some products differs from those of symbols. For example, in case of HI CUPLA design of CUPLA. For details, see the specifications of each CUPLA series. As for the Nitto Kohki symbol for
20SH, not “20” but only “2” of the “20” corresponds to “2” of the symbol and indicates the nominal diameter of 1/4”. rubber material, fluoro rubber is designated as “FKM” for example. The above are general features, but the seal
*2: For a product with only one type of end configuration, this symbol is omitted. For example, 210 CUPLA have only resistance depends on fluid temperature, fluid concentration, and additives contained in the fluid.
female threaded end so the model indicates only the size and plug or socket identification.
Working Temperature Range
This shows the minimum and maximum working temperature range of the seal
Body Material material used in the product.
This indicates the material that is used for the plug body or socket body that Continuous use at the minimum or maximum temperature is not recommended.
forms the flow path of fluid through CUPLA. Some products have internal Please contact us for consultation.
components of a different material. Please check with us for details. The operable temperature range depends on the operating conditions.
Body Material
Major applicable fluid Valve Structure
Common name Mark
Automatic shut-off valves are
Brass BRASS Air, Water, Oil
Two-way mounted in both plug and socket.
Iron, Steel STEEL Air, Oil shut-off The valves prevent spill out of fluid
from the lines on disconnection.
Stainless steel SUS Air, Water, Oil
“Two-way shut-off” with spill reduction
Please refer to Page 172 for body material selection table. Two-way
design allows extremely little admixture
shut-off of air on connection and minimizes
Size (Spill Reduction) fluid spill out on disconnection.
This indicates the nominal size of the pipe thread connection or of the hose to be used.
This design prevents fluid outflow only
One-way from the socket side on disconnection.
Working Pressure shut-off Also available are plugs with an
The normal allowable fluid pressure under continuous use. automatic shut-off valve.
Exceeding the working pressure may cause damage and leakage.
Shut-off valve is equipped neither in
Straight
Pressure Loss through
plug nor in socket. Fluid flows out
from either side on disconnection.
This shows the loss of pressure when fluid runs through the coupling set.
They are measured values at our testing facilities. May differ according to the
installation/piping method and operating conditions. Suitability for Vacuum
Upstream Downstream
Indicates if it has necessary performance required for vacuum applications.
Upstream Downstream (Note that the performance in connected state differs from that of disconnected
pressure pressure
Pressure loss =
pressure
– pressure state.)
P Interchangeability
Indicates whether the plug or socket of different series, types or models can be
connected with each other.
6
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
COMPACT HI CUPLA
Name MICRO CUPLA SMALL CUPLA ZEROSPILL CUPLA COMPACT CUPLA CUBE CUPLA SUPER CUPLA HI CUPLA
BL
Choose from 5 colors
Photo
NEW
Brass 1.0 1.0 1.0 1.0
Body material Stainless steel 1.0 1.0 1.0 1.5 1.5
•
Working Steel 1.0 1.5 1.5
pressure
(MPa) Plastic 1.0
Others 1.0
1/8" ○ ○ ○ ○ ○ ○ ○
1/4" ○ ○ ○ ○ ○
5/16"
3/8" ○ ○
1/2" ○ ○
3/4" ○
1" ○
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Others ○ ○ ○ ○ ○ ○
Seal material NBR, FKM NBR EPDM FKM, EPDM NBR NBR NBR, FKM NBR
Connection Manual ○ ○ ○
method Push-to-connect ○ ○ ○ ○ ○
Two-way shut-off ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○ ○ ○ ○ ○ ○
Straight through ○
7
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
Photo
Brass 1.0
Body material Stainless steel
•
Working Steel 1.5 1.5 1.5 1.5 1.5 1.5
pressure
(MPa) Plastic
1/8"
1/4" ○ ○ ○ ○
5/16"
3/8" ○ ○ ○ ○
1/2" ○ ○ ○ ○ ○
3/4" ○
1" ○
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Others ○ ○ ○ ○ ○ ○
Seal material NBR NBR NBR NBR NBR NBR, FKM NBR NBR
Connection Manual ○ ○ ○
method Push-to-connect ○ ○ ○ ○ ○
Two-way shut-off
Two-way shut-off
Valve (Spill Reduction)
structure
One-way shut-off ○ ○ ○ ○ ○ ○ ○ ○
Straight through
8
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
7OV[V
1/8" ○
1/4" ○ ○ ○ ○ ○ ○ ○
5/16"
3/8" ○ ○ ○ ○
1/2" ○ ○ ○ ○ ○
3/4" ○
1"
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
6[OLYZ ○ ○ ○
*VUULJ[PVU 4HU\HS ○
TL[OVK 7\ZO[VJVUULJ[ ○ ○ ○ ○ ○
;^V^H`ZO\[VMM
;^V^H`ZO\[VMM
Valve (:WPSS9LK\J[PVU)
structure
6UL^H`ZO\[VMM ○ ○ ○ ○ ○ ○
:[YHPNO[[OYV\NO
+L[HPSLKPUMVYTH[PVUWHNL 53 54 55 57 59 61 63 64
9
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
Applicable fluid For Low Pressure (Air) For Oxygen and Fuel Gas
Photo
NEW
Brass 0.7 0.7
Body material Stainless steel
•
Working Steel 1.0 0.7
pressure
(MPa) Plastic
1/8" ○
1/4" ○ ○ ○ ○ ○
5/16" ○ ○
3/8" ○ ○ ○ ○ ○
1/2" ○ ○
3/4"
1"
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Others ○ ○ ○ ○ ○ ○ ○
Connection Manual ○
method Push-to-connect ○ ○ ○ ○ ○
Two-way shut-off
Two-way shut-off
Valve (Spill Reduction)
structure
One-way shut-off ○ ○ ○ ○ ○ ○
Straight through
10
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
COMPACT HI CUPLA
Name MICRO CUPLA SMALL CUPLA ZEROSPILL CUPLA COMPACT CUPLA CUBE CUPLA HI CUPLA MOLD CUPLA
ACE
Choose from 5 colors
Photo
NEW
Brass 1.0 1.0 1.0 1.0 1.0
Body material Stainless steel 1.0 1.0 1.0 1.5
•
Working Steel
pressure
(MPa) Plastic 1.0 1.0, 1.5
Others
1/8" ○ ○ ○ ○ ○ ○ ○
1/4" ○ ○ ○ ○ ○
5/16"
3/8" ○ ○ ○
1/2" ○
3/4" ○
1" ○
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Others ○ ○ ○ ○ ○ ○
Seal material NBR, FKM NBR EPDM FKM, EPDM NBR NBR, FKM NBR NBR, FKM
Connection Manual ○ ○
method Push-to-connect ○ ○ ○ ○ ○ ○
Two-way shut-off ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○ ○ ○ ○ ○ ○
Straight through ○ ○
11
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
Applicable fluid For Low Pressure (Water) For Medium Pressure / For Low Pressure
HOT WATER
Name MOLD CUPLA FLOW METER LEVER LOCK TSP CUPLA TSP CUPLA SP CUPLA CUPLA ZEROSPILL
High Flow Type CUPLA with Ball Valve Type A HW Type CUPLA
Photo
Brass 1.0 5.0, 3.0, 2.0, 1.5 1.0 5.0, 3.0, 2.0, 1.5 2.0 3.5
Body material Stainless steel 1.8, 1.6, 1.1 7.5, 4.5, 3.0, 2.0 7.5, 4.5, 3.0, 2.0 3.5
•
Working Steel 7.5, 4.5, 3.0, 2.0 7.5, 4.5, 3.0, 2.0
pressure
(MPa) Plastic 0.5, 0.2
1/8" ○ ○
1/4" ○ ○ ○ ○ ○ ○
5/16"
3/8" ○ ○ ○ ○ ○ ○ ○
1/2" ○ ○ ○ ○ ○ ○
3/4" ○ ○ ○ ○ ○
1" ○ ○ ○ ○ ○
Size
1 1/4" ○ ○ ○
1 1/2" ○ ○ ○
2" ○ ○ ○
2 1/2" ○
3" ○
4" ○
Others ○
-á*[V+á*
-á*[V+á* +á*[V+á* (NBR) -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*
Working temperature range (NBR) (NBR) +á*[V+á* (NBR) (FKM) (NBR) (FKM) (NBR)
(PP body)
Connection Manual ○ ○ ○ ○ ○
method Push-to-connect ○ ○
Two-way shut-off ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○ ○
Straight through ○ ○ ○
12
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
Name HSP CUPLA HYPER 210 CUPLA HSU CUPLA S210 CUPLA 280 CUPLA 350 CUPLA FLAT FACE
HSP CUPLA CUPLA F35
Photo
Brass
Body material Stainless steel 21.0 20.6
•
Working Steel 20.6, 18.0, 14.0 20.6 20.6 31.5, 27.5 34.5 35
pressure
(MPa) Plastic
Others
Bright chromate
Body surface treatment Nickel plated Nickel plated Nickel plated - - conversion Nickel plated Nickel plated
coating
1/8"
1/4" ○ ○ ○ ○ ○ ○ ○ ○
5/16"
3/8" ○ ○ ○ ○ ○ ○ ○ ○
1/2" ○ ○ ○ ○ ○ ○ ○ ○
3/4" ○ ○ ○ ○ ○ ○ ○ ○
1" ○ ○ ○ ○ ○ ○ ○ ○
Size
1 1/4" ○ ○
1 1/2" ○ ○
2" ○
2 1/2"
3"
4"
Others
Seal material NBR, FKM NBR NBR, FKM HNBR FKM, NBR NBR FKM FKM
Connection Manual ○ ○ ○ ○ ○ ○
method Push-to-connect ○ ○
Two-way shut-off ○ ○ ○ ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ○ ○
structure
One-way shut-off
Straight through
13
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
Name FLAT FACE 450B CUPLA 700R CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA
CUPLA FF MAM Type MAM-B Type MAM-A Type MAM-A-SP Type MAM-A-ZEL Type
Photo
NEW
Brass 0.7 1.0 1.0 1.0 1.0
Body material Stainless steel
•
Working Steel 35 44.1 68.6
pressure
(MPa) Plastic
Others
Body surface treatment Nickel plated Nickel plated Nickel plated Chrome plated Nickel plated Nickel plated Nickel plated Nickel plated
1/8" ○ ○ ○
1/4" ○ ○ ○ ○
5/16"
3/8" ○ ○ ○ ○ ○ ○
1/2" ○ ○ ○ ○ ○
3/4" ○
1" ○
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Others
Seal material NBR NBR, FKM NBR, FKM NBR FKM FKM FKM FKM
Connection Manual ○ ○
method Push-to-connect ○
Two-way shut-off ○ ○ ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ○ ○
structure
One-way shut-off ○
Straight through
Detailed information page 109 111 112 113 115 119 123 124
14
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA SEMICON CUPLA
Name MAM-B Type MAM-A Type MAS Type MAT Type MALC-01 Type MALC-SP Type MALC-HSP Type SP Type
Plate Plate
Photo
NEW NEW
Brass ー ー 1.0
Body material Stainless steel ー ー 7.0 7.0 7.5, 5.0, 1.5 0.2
•
Working Steel ー ー 25.0, 21.0
pressure
(MPa) Plastic ー ー
Others ー ー
Body surface treatment Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Electropolished
ー ー
1/8" ○ ○ ○ ○ ○
1/4" ○ ○ ○ ○ ○ ○ ○
5/16"
3/8" ○ ○ ○ ○ ○ ○
1/2" ○ ○ ○ ○ ○ ○
3/4" ○ ○ ○ ○ ○
1" ○ ○ ○ ○ ○
Size
1 1/4"
1 1/2" ○
2"
2 1/2"
3"
4"
Others ○ ○ ○
FKM, EPDM,
Seal material ー ー FKM FKM NBR FKM FKM
P, KL
Connection Manual ○
method Push-to-connect
Two-way shut-off ー ー ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ー ー ○ ○
structure
One-way shut-off ー ー ○
Straight through ー ー
Detailed information page 126 128 131 131 133 135 139 143
15
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
Applicable fluid For High Purity Chemicals For Inert Gas and Vacuum For Paint
Name SEMICON CUPLA SEMICON CUPLA SEMICON CUPLA SEMICON CUPLA SEMICON CUPLA SP-V CUPLA PCV PAINT CUPLA
SCS Type SCY Type SCT Type SCAL Type SCF Type Type A PIPE CUPLA
Photo
NEW
Brass 5.0, 3.0 4.5
Body material Stainless steel 0.2 0.2 7.5, 4.5 1.0 (Plug)
•
Working Steel
pressure
(MPa) Plastic 0.2 0.2 0.2
1/8" ○ ○
1/4" ○ ○ ○ ○ ○ ○
5/16"
3/8" ○ ○ ○ ○ ○ ○ ○ ○
1/2" ○ ○ ○ ○ ○ ○
3/4" ○ ○ ○ ○ ○
1" ○ ○ ○
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Others ○ ○
Connection Manual ○ ○ ○ ○ ○ ○
method Push-to-connect ○ ○
Two-way shut-off ○ ○ ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○
Straight through ○
Detailed information page 144 145 146 147 148 149 151 153
16
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.
Photo
Brass
Body material Stainless steel 1.0
•
Working Steel
pressure
(MPa) Plastic
Others
1/8"
1/4"
5/16"
3/8"
1/2"
3/4"
1"
Size
1 1/4"
1 1/2"
2"
2 1/2"
3"
4"
Others ○
á*[V+á*
Working temperature range (SI)
SI, FKM,
Seal material
EPDM
Connection Manual
method Push-to-connect ○
Two-way shut-off
Two-way shut-off
Valve (Spill Reduction)
structure
One-way shut-off
Straight through ○
17
Semi-standard CUPLA Series Accessories
“Semi-standard CUPLA Series” are products with an
already established record but are not standard stock
items.
Semi-standard
Working pressure : 1.0 MPa {10 kgf/cm2} Working pressure : 1.5 MPa {15 kgf/cm2} SLEEVE COVER P164 SLEEVE COVER P164
Body material : Stainless steel, Brass (Plated) Body material : Stainless steel Plastic cover for HI CUPLA Series Plastic cover for FULL BLOW CUPLA
Application : Please let us know the required sizes and end configurations. Application : Please let us know the required sizes and end configurations.
Seal material : NBR, EPDM, FKM Seal material : NBR, EPDM, FKM Black
HIGH FLOW CUPLA P159 HIGH FLOW CUPLA BI Type P160 White
For piping to control temperatures HIGH FLOW CUPLA with ferrule flange mount
Applicable fluid: Water, Heat transfer fluids Applicable fluid: Water, Heat transfer fluids
Yellow
Blue
Red NEW
Valve Valve
structure Two-way shut-off structure Two-way shut-off
Working pressure : 1.0 MPa {10 kgf/cm2} Working pressure : 1.0 MPa {10 kgf/cm2} PROTECTION COVER P164 SLEEVE STOPPER P165
Body material : Stainless steel, Brass Body material : Stainless steel Plastic Cover for NUT CUPLA and Sleeve Stopper for SP CUPLA Type A
Application : 1/4" to 1/2" Application : 1/8" to 1/2" FULL BLOW CUPLA Nut Type
Seal material : EPDM, FKM Seal material : EPDM, FKM
Semi-standard
For Low Pressure (air) CUPLA ADAPTER P166 PURGE ADAPTER P167
for Braided Hose Residual Pressure Purge Adapter
PLASTIC CUPLA BC Type P162 Connection
for Hydraulic Lines
Valve
structure Straight through
18
Special Made-to-Order CUPLA
Nitto Kohki is developing couplings with various functions and specifications to suit respective user’s applications. The CUPLA products on this page are examples of such.
Special made-to-order couplings are supplied based upon the specific instructions / specifications detailed by the customer. Once written acceptance of our final drawing / specifications of CUPLA is received from the customer we formally
accept this as a final order. It is essential, as the customer, to carry out a performance test of the special made-to-order CUPLA, in its specific usage conditions, for assurance of safety and adaptability to the hoses, pipes or devices used in
Important notice the application. Use of the made-to-order CUPLA in any application or condition other than those specified in the design drawing, will exclude Nitto Kohki from any liabilities for any special, indirect or consequential loss or damages.
2 2
Working pressure : 3.0 MPa {31 kgf/cm } Working pressure : To be defined after consultation. Working pressure : To be defined after consultation. Working pressure : 0.2 MPa {2 kgf/cm } Working pressure
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : Brass (part Stainless steel) Body material : Brass (part Stainless steel and Steel) Body material : Stainless steel Body material To be decided after
Application : 1/4" Pipe sizes : To be complied with your requirements. Pipe sizes : To be complied with your requirements. Application : 1/8", 1/4" Application consultation.
Seal material : CR, HNBR Seal material : CR, FKM, NBR Seal material : CR, FKM, NBR Seal material : FKM, EPDM, others Seal material
CHARGE CUPLA CNR Type PCBW CUPLA PCIO CUPLA SEMICON CUPLA SCF Straight Type MULTI CUPLA AMCS-SA Type
For industrial gases For bulged pipes and spool pipes For pipes that have inner locking system For semiconductor manufacturing equipment Semi-automatic type
Connectable to SP-V CUPLA plugs •see page 148
Working pressure : 4.5 MPa {46 kgf/cm2} Working pressure : To be defined after consultation. Working pressure : To be defined after consultation. Working pressure : 0.2 MPa {2 kgf/cm2} Working pressure
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : Brass (part Stainless steel) Body material : Stainless steel (part Brass) Body material : Fluorine contained resin Body material To be decided after
Application : 1/4", 3/8", 1/2" Pipe sizes : To be complied with your requirements. Pipe sizes : To be complied with your requirements. Application : 3/8", 1/2" Application consultation.
Seal material : CR, HNBR Seal material : CR, FKM, NBR Seal material : CR, FKM, NBR Seal material : FEP-coated FKM, Fluoro-resin Seal material
2
Working pressure : 3.0 MPa {31 kgf/cm } Working pressure : To be defined after consultation. Working pressure : To be defined after consultation.
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : POM (Polyacetal), part Stainless steel Body material : Stainless steel (part Aluminum alloy)
Application : 1/4", 3/8"
Seal material : CR, HNBR, NBR
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
For Water
AUTO CUPLA ACV Type PCBL CUPLA AUTO CUPLA AIRLESS CUPLA
For industrial gases For straight pipes For copper pipes For physical and chemical devices
Connectable to SP-V CUPLA plugs
Working pressure : 3.0 MPa {31 kgf/cm2} Working pressure : To be defined after consultation. Working pressure : To be defined after consultation. Working pressure : 3.0 MPa {31 kgf/cm2}
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : Stainless steel (part Brass) Body material : Stainless steel (part Brass) Body material : Stainless steel
Application : 1/4", 3/8" Pipe sizes : To be complied with your requirements. Pipe sizes : To be complied with your requirements. Application : 1/4" to 1"
Seal material : CR, HNBR, NBR Seal material : CR, FKM, NBR Seal material : CR, FKM, NBR Seal material : FKM, EPDM
AIRLESS CUPLA CNA Type PCL CUPLA SCREW CUPLA PCS Type
For industrial gases For straight pipes For vacuum and pressure testing
Please consult with us for larger sizes.
Working pressure : 3.0 MPa {31 kgf/cm2} Working pressure : To be defined after consultation. Working pressure : 3.0 MPa {31 kgf/cm2}
Body material : Stainless steel Body material : Brass (part Steel) Body material : Steel (part Stainless steel)
Application : 3/8"
Seal material : CR, HNBR
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
Application : 7/16" to 7/8"
Seal material : CR, NBR, FKM
For Manipulators Safety Equipment
PCW CUPLA MP CUPLA AUTOMATIC DISCONNECTION CUPLA
For straight pipes For manipulators For fail safe system and automatic connection/
disconnection applications
2
Working pressure : To be defined after consultation. Working pressure : 5.0 MPa {51 kgf/cm } Working pressure
Body material : Brass (part Stainless steel and Steel) Body material : Stainless steel Body material To be decided after
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
For Pneumatics and Hydraulics Application : 1/4" to 1"
Seal material : FKM, others
Application
Seal material
consultation.
19
20
HI CUPLA Series Interchangeability
TWIST PLUG
TS-10PM, TS-20PM, TS-30PM with each other FBH-20SM, FBH-30SM, FBH-40SM
FULL BLOW CUPLA
TS-20PFF FBH-20SF, FBH-30SF, FBH-40SF
PV-20PH, PV-30PH, PV-40PH FBH-65SN, FBH-80SN, FBH-85SN, FBH-110SN
PURGE PLUG
PV-65PN, PV-85PN 50SN (10SAH), 60SN (20SAH), 65SN
NUT CUPLA
ANTI-VIBRATION 80SN (30SAH), 85SN, 110SN (40SAH)
SHA-3-2R, SHA-3-3R
PLUG HOSE 200-50SN, 200-60SN, 200-65SN, 200-80SN
NK CUPLA HOSE NKU-605B, NKU-610B, NKU-620B (65PNG) 200-85SN, 200-110SN NUT CUPLA 200
with HI CUPLA ACE NKU-810B, NKU-820B (85PNG) 200-50SNG, 200-65SNG, 200-85SNG
NK CUPLA HOSE NKU-605P, NKU-610P (65PNG) 65SNR, 85SNR
ROTARY NUT CUPLA
with FULL BLOW CUPLA NKU-810P (85PNG) 65SNRG, 85SNRG
NK CUPLA COIL HOSE NKC-503B, NKC-505B (50PNG) DCS-20PH, DCS-30PH, DCS-40PH
DUSTER CUPLA
with HI CUPLA ACE NKC-603B, NKC-605B (65PNG) DCS-65PNG, DCS-85PNG
ROTARY L200-20SH, L200-30SH, L200-40SH
RT Type (Inlet Port)
LINE CUPLA L200-20SM, L200-30SM, L200-40SM
LOCK CUPLA 200
L200-20SF, L200-30SF, L200-40SF
LINE CUPLA 200 200T Type (Inlet Port)
L200-65SNRG, L200-85SNRG
ROTARY FULL BLOW FBH-RT Type (Inlet Port) PV-20SM, PV-30SM, PV-40SM PURGE HI CUPLA
LINE CUPLA RE-PV-30 Type (Outlet Port) PURGE LINE CUPLA
HI CUPLA ACE HA-T Type (Inlet Port)
ROTARY
RT Type (Outlet Port), RE Type (Outlet Port)
T Type LINE CUPLA
ACCESSORIES 200T Type (Outlet Port), 200L Type (Outlet Port)
DC-30PF, PG-10P LINE CUPLA 200
FOR AIR LINES 200S Type (Outlet Port)
SUPER CUPLA 02S20P (End Configuration) ROTARY FULL BLOW
FBH-RE Type (Outlet Port), FBH-RT Type (Outlet Port)
LINE CUPLA
HA-20SH, HA-30SH
HA-20SM, HA-30SM, HA-50SN, HA-60SN
HA-65SN, HA-80SN, HA-85SN HI CUPLA ACE
HA-T Type (Outlet Port)
HA-50SNG, HA-65SNG, HA-85SNG
NKU-605B, NKU-610B, NKU-620B (HA-65SNG) NK CUPLA HOSE
NKU-810B, NKU-820B (HA-85SNG) with HI CUPLA ACE
NKU-605P, NKU-610P (FBH-65SNG) NK CUPLA HOSE
NKU-810P (FBH-85SNG) with FULL BLOW CUPLA
NKC-503B, NKC-505B (HA-50SNG) NK CUPLA COIL HOSE
NKC-603B, NKC-605B (HA-65SNG) with HI CUPLA ACE
Not interchangeable
Plug Socket
Type Model Model Type
400PH, 600PH, 800PH Can be connected 400SH, 600SH, 800SH
HI CUPLA 400PM, 600PM, 800PM with each other 400SM, 600SM, 800SM HI CUPLA
400PF, 600PF, 800PF 400SF, 600SF, 800SF
200L Type (Inlet Port)
LINE CUPLA 200 PV-400SM, PV-600SM PURGE HI CUPLA
200S Type (Inlet Port)
PVR-400SH, PVR-600SH, PVR-800SH
PURGE HI CUPLA
PVR-400SM, PVR-600SM, PVR-800SM
PVR Type
PVR-400SF, PVR-600SF, PVR-800SF
21
Standard CUPLA Series Quick Connect Couplings
Index
Examples of air line connections using HI CUPLA group models Product Name NEW Page
2 210 CUPLA 97
Air distribution is one of the typical piping systems. Various HI CUPLA Series models meet all needs of 280 CUPLA 103
air piping from main supply, relays in factories, pipe end connections to pneumatic tools, and those of 3 350 CUPLA 105
air piping within equipment. The following sketch gives you some examples of air piping using HI 4 450B CUPLA 111
CUPLA Series and may serve as a good reference in selecting appropriate CUPLA products. 7 700R CUPLA 112
A ANTI-VIBRATION PLUG HOSE 66
C COMPACT CUPLA 31
COMPACT ZEROSPILL CUPLA 29
CUBE CUPLA 33
D DUSTER CUPLA 67
DUSTER CUPLA F FLAT FACE CUPLA F35 107
DCS-65PNG P67 TWIST PLUG
TS-20PM P64 FLAT FACE CUPLA FF 109
PURGE HI CUPLA
FLOW METER 76
PV-40SM P53 FULL BLOW CUPLA 49
NUT CUPLA H HI CUPLA 39
65PNG P45 HI CUPLA 200 43
Air Grinders HI CUPLA ACE 61
HI CUPLA BL 41
HI CUPLA for Connection to Braided Hoses 45
HI CUPLA BL HI CUPLA Two Way Type 48
PURGE PLUG NUT CUPLA
65PN P45
65SN-BL P41 HOT WATER CUPLA HW Type 87
PV-40PH P65 HSP CUPLA 91
HSU CUPLA 99
HYGIENIC CUPLA 155
TWIST PLUG HYPER HSP CUPLA 95
TS-20PM P64
Air Drill
PLASTIC PLUG
L LEVER LOCK CUPLA 77
65PN-PLA P62 LINE CUPLA 200 57
HI CUPLA 200
200-40SH P43 LINE CUPLA LOCK CUPLA 200 47
200T Type P57 M MICRO CUPLA 23
MINI CUPLA 69
MINI CUPLA SUPER 71
MOLD CUPLA 73
MOLD CUPLA High Flow Type 75
PURGE LINE CUPLA Air Drill MULTI CUPLA MALC-01 Type 133
RE-PV-30 Type P54 MULTI CUPLA MALC-HSP Type 139
NK CUPLA COIL HOSE HI CUPLA ACE
MULTI CUPLA MALC-SP Type 135
with HI CUPLA ACE HA-65SN P61 MULTI CUPLA MAM-A Type 119
NKC-503B P68 MULTI CUPLA MAM-B Type 115
ROTARY PLUG MULTI CUPLA MAM Type 113
RL-20PM P63 MULTI CUPLA MAS Type 131
MULTI CUPLA MAT Type 131
MULTI CUPLA MAM-A-SP Type 123
NK CUPLA HOSE ANTI-VIBRATION
with HI CUPLA ACE PLUG HOSE MULTI CUPLA MAM-A-ZEL Type 124
NKU-605B P68 SHA-3-2R P66 MULTI CUPLA MAM-A Type Plate 125
Impact Wrenches MULTI CUPLA MAM-B Type Plate 125
N NK CUPLA COIL HOSE with HI CUPLA ACE 68
NK CUPLA HOSE with FULL BLOW CUPLA 68
HI CUPLA NK CUPLA HOSE with HI CUPLA ACE 68
20PM P39
NUT CUPLA 45
NK CUPLA HOSE NUT CUPLA 200 45
with FULL BLOW CUPLA Blow Guns
NKU-605P P68 P PAINT CUPLA 153
PCV PIPE CUPLA 151
PURGE HI CUPLA 53
HI CUPLA
20PM P39 PURGE HI CUPLA PVR Type 51
PURGE LINE CUPLA 54
PURGE PLUG 65
ROTARY NUT CUPLA
Air Screwdriver 65SNRG P45 R ROTARY FULL BLOW LINE CUPLA 59
ROTARY LINE CUPLA 55
ROTARY NUT CUPLA 45
ROTARY PLUG 63
S S210 CUPLA 101
SEMICON CUPLA SCAL Type 147
SEMICON CUPLA SCF Type 148
SEMICON CUPLA SP Type 143
SEMICON CUPLA SCS Type 144
SEMICON CUPLA SCT Type 146
SEMICON CUPLA SCY Type 145
SMALL CUPLA 27
SP CUPLA Type A 85
SP-V CUPLA Type A 149
SUPER CUPLA 37
T TSP CUPLA 81
TSP CUPLA with Ball Valve 83
TWIST PLUG 64
Z ZEROSPILL CUPLA 89
22
For Low Pressure Specifications
CUPLA : Brass (Plated), Stainless steel (SUS 304)
Body material
Tube Fitter Part : Brass (Plated) , Plastic
MICRO CUPLA
Thread 0î
Tube ID ø3, ø4
Size Tube barb Polyurethane tube: Outside Dia. ø4 ± 0.1, ø6 ± 0.1
(Tube fitter) *1 Polyamide tube: Outside Dia. ø4 - , ø6 -
For piping in pneumatic control devices Fluorine contained resin tube: Outside Dia.¡¡
Pressure unit MPa kgf/cm2 bar PSI
Working pressure Valve structure Applicable fluids
Working pressure 1.0 10 10
Working
Seal material Mark temperature range Remarks
1.0 Seal material
Working temperature range *2 Nitrile rubber NBR Û&WRÛ& Standard material
1.0 MPa One-way shut-off Air Water (Tube Fitter type is unsuitable for water.)
{10 kgf/cm2}
Fluoro rubber FKM Û&WRÛ& Made-to-order item(s)
- Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may
vary depending on tube materials you use with and the working temperature.
Compact, lightweight CUPLA with CUPLA with Tube Fitter has NBR packing material only.
*1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring
specified by the tube manufacturer to the inner diameter of the tube to be connected.
only 9.5 mm outer diameter. *2: The operable temperature range depends on the operating conditions.
- Even though the valve is built in the socket, the sleeve outer Flow Direction
diameter is confined to 9.5 mm. Fluid flow can be bi-directional when socket and plug are connected.
- Push-to-connect design.
- Compact design for piping in narrow spaces.
- Plated brass and stainless steel bodies are available for excellent
corrosion resistance.
- Available in various end configurations to satisfy a wide range of
pneumatic applications.
Interchangeability
Note: Fluid will flow out from the plug side when disconnected.
Take necessary precaution if the fluid is water. Sockets and plugs can be connected regardless of end configurations.
MC-06SC×MC-06PC
0.1
MC-04SCL×MC-04PCL
Flow rate in m3/min
23
MICRO CUPLA (Brass)
Models and Dimensions WAF : WAF stands for width across flats.
T
H
T
B
A C
B
A
L L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model (Tube) Model
Brass L C A øH øT øB (Tube) Brass L øD A øT øB
MC-03PH 3 mm ID 1.2 19 9.2 8 5.5 3.5 1.2 MC-03SH 3 mm ID 7 (27.5) 9.5 8 3.5 1.2
MC-04PH 4 mm ID 1.4 19 9.2 8 5.5 4.8 2.5 MC-04SH 4 mm ID 7.3 (27.5) 9.5 8 4.8 2.5
T
T
B
B
C
A H H A
L L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Brass L C A H(WAF) T øB (Thread) Brass L øD A T H(WAF) øB
MC-05PM M5×0.8 1.9 17 9.2 4.5 Hex.7 M5×0.8 2.5 MC-05SM M5×0.8 7.4 (24.5) 9.5 4.5 M5×0.8 Hex.9 2.5
T H T
B
B
C
L H
L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Brass L C H(WAF) T øB (Thread) Brass L øD T H(WAF) øB
MC-10PM Rc 1/8 9 26 9.2 Hex.11 R 1/8 2.5 MC-10SM Rc 1/8 13.1 (30) 9.5 R 1/8 Hex.11 3
Plug PHL type (Tube barb) Socket SHL type (Tube barb)
B T
A
E
E
C
A
B
Bp
T C
L
L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Tube) Brass L C A B E øT øBp (Tube) Brass L C E A øD øT øB
MC-04PHL 4 mm ID 9.4 (23.3) 9.2 8 (18.3) 18 4.8 2.5 MC-04SHL 4 mm ID 14.8 (30.8) (25.8) 18 8 9.5 4.8 2.5
T
B
A
H Hs
J
L
• F and øJ are dimensions of panel.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 24
MICRO CUPLA (Brass)
Models and Dimensions (MICRO CUPLA with Tube Fitter) WAF : WAF stands for width across flats.
Plug PC type (With Tube Fitter) Socket SC type (With Tube Fitter)
T
T
B
C C
L L
Plug PCL type (With L-shaped Tube Fitter) Socket SCL type (With L-shaped Tube Fitter)
T T
C
D
B
C
E E
L L
E
Hs H
J
L
• T and øJ are dimensions of panel.
Models and Dimensions (MICRO LINE CUPLA) WAF : WAF stands for width across flats.
Socket MC-03 type (MICRO LINE CUPLA with three branch ports) Socket MC-05 type (MICRO LINE CUPLA with 5 branch ports)
Mass: 65 g Mass: 101 g
• The branch body is made of aluminum alloy. • The branch body is made of aluminum alloy.
48 15 80 15
12
12
12
12
10
10
3
3
(28.8)
3
16
16
12
12
12
12
16 16 31 16 48 31
3
3.2 mm dia. through hole (4 pcs.) 78 3.2 mm dia. through hole (4 pcs.) 110
12
10
3
2×Rc 1/8
3
16
12
12
16 128 31
3
Dimensions (mm)
25 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
MICRO CUPLA (Stainless Steel Models)
Models and Dimensions (Stainless Steel) WAF : WAF stands for width across flats.
T
A C
B
L A
B
L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model (Tube) Model
Stainless steel L C A øH øT øB (Tube) Stainless steel L øD A øT øB
MC-04PH 4 mm ID 1.3 19 9.2 8 5.5 4.8 2.5 MC-04SH 4 mm ID 6.7 (27.5) 9.5 8 4.8 2.5
D
C
B
B
A H
H A
L
L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Stainless steel L C A H(WAF) T øB (Thread) Stainless steel L øD A T H(WAF) øB
MC-05PM M5×0.8 2.2 17 9.2 4.5 Hex.8 M5×0.8 2.5 MC-05SM M5×0.8 6.8 (24.5) 9.5 4.5 M5×0.8 Hex.9 2.5
B
B
C H
L L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Stainless steel L C H(WAF) T øB (Thread) Stainless steel L øD T H(WAF) øB
MC-10PM Rc 1/8 8.1 26 9.2 Hex.11 R 1/8 2.5 MC-10SM Rc 1/8 12.1 (30) 9.5 R 1/8 Hex.11 3
Plug PHL type (Hose barb) Socket SHL type (Hose barb)
T
B
A
E
C
A
B
Bp
T L C
L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Tube) Stainless steel L C A B E øT øBp (Tube) Stainless steel L C E A øD øT øB
MC-04PHL 4 mm ID 9 (23.3) 9.2 8 (18.3) 18 4.8 2.5 MC-04SHL 4 mm ID 13.6 (30.8) (25.8) 18 8 9.5 4.8 2.5
T
B
A
H Hs
J
L
• F and øJ are dimensions of panel.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 26
For Low Pressure Specifications
CUPLA : Brass (Chrome plated)
Body material
Tube Fitter Part : Brass (Nickel plated) , Plastic
SMALL CUPLA
Thread 1/8", 1/4"
Polyamide hose: ø4×ø6, ø4.5×ø6
Hose barb
Urethane hose: ø4×ø6
Size
Polyurethane tube: Outside Dia. ø6 ± 0.1, ø8 ± 0.15
Tube barb
Lightweight and compact for use on air lines and scientific equipment (Tube fitter) *1 Polyamide tube: Outside Dia. ø6 -0.08 , ø8 -0.1
Fluorine contained resin tube: Outside Dia. ø6 ± 0.07, ø8 ± 0.07
Working pressure Valve structure Applicable fluids
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
1.0 Working
Seal material Seal material Mark temperature range Remarks
1.0 MPa One-way shut-off Air Water (Tube Fitter type is unsuitable for water.) Working temperature range *2 Nitrile rubber NBR Û&WRÛ& Standard material
{10 kgf/cm2}
- Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may
vary depending on tube materials you use with and the working temperature.
Lightweight and compact push-to- *1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring
specified by the tube manufacturer to the inner diameter of the tube to be connected.
*2: The operable temperature range depends on the operating conditions.
0.4
MS-20SCL-6×MS-20PCL-6
Flow rate in m3/min
0.2
Plated brass body
MS-40SN×MS-40PN
Push-to-connect design with automatic shut-off valve 0 0.1 0.2 0.3 0.4 0.5
{1} {2} {3} {4} {5}
Compact 14 mm OD sleeve Pressure in MPa {kgf/cm2}
27
SMALL CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
Plug PN type (For connection to hose) Socket SN type (For connection to hose)
D
B
B
H1 H2 C
L H2 H1
L
E
B
H C
L H
L
D
D
B
B
C H
H L
L
E
E
C H
H
L L
Plug PCL type (L-shaped Tube Fitter) Socket SCL type (L-shaped Tube Fitter)
T T
C
E
D
B
C
H H
L L
Socket MS-5 type (SMALL LINE CUPLA with 5 branch ports) Socket SCB type (Tube Fitter for panel mounting)
• The branch body is made of aluminum alloy. T
3
16
17.5 105
D
28 21 21 21 21
MS-10SM (5 pcs.)
H
Hs
J
2×Rc1/4 L
(43)
Model
20 38.5 63 13 (Tube) (g) L øD øC Hs(WAF) H(WAF) T øJ
16
3
140
Mass : 238 g 3.2 mm dia. through hole (2 pcs.) MS-20SCB-6 6 mm OD 57.5 (61.3) 14 18 Hex.17 Hex.15 7 or less 12.5+0.3
0
Dimensions (mm) MS-20SCB-8 8 mm OD 58.5 (62.8) 14 21 Hex.17 Hex.18 8 or less 15.5+0.3
0
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 28
For Low Pressure Specifications
Body material Stainless Steel (SUS304), Nickel plated on Socket body
Size (Thread) 1/8", 1/4"
Small, high flow type for coolant piping *1: The operable temperature range depends on the operating conditions.
For coolant piping of electronic Fluid flow can be bi-directional when socket and plug are connected.
rate for efficient cooling. Socket and plug of different sizes cannot be connected.
- High flow rate for efficient cooling. Min. cross-sectional area 14.9 30.2
- Easy operation, push-to-connect function.
- Valve structure reduces air inclusion on connection and liquid Suitability for Vacuum
spillage when disconnecting. Please contact us if vacuum is required for your application.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model CZL-1SM×CZL-1PM CZL-2SM×CZL-2PM
Volume of air inclusion 0.02 0.04
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Outer Model CZL-1SM×CZL-1PM CZL-2SM×CZL-2PM
diameter
Volume of spillage 0.015 0.023
16 mm
Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
1.0
{10} &=/60î&=/30
&=/60î&=/30
0.1
Pressure loss in MPa {kgf/cm2}
{1}
Outer
diameter 0.01
{0.1}
18.5 mm
0.001
{0.01}
1 10 100
29
COMPACT ZEROSPILL CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
D T T
D
H C H
L L
Applications
2S-A×2P-A
Compact piping
CZL-1SM×CZL-1PM
0.1
{1}
1S-A×1P-A
CZL-2SM×CZL-2PM
0.01
{0.1}
Pressure loss in MPa {kgf/cm2}
Cv value
COMPACT ZEROSPILL CUPLA
CZL-1SM×CZL-1PM CZL-2SM×CZL-2PM
0.81 1.61
SP CUPLA Type A
1S-A×1P-A 2S-A×2P-A
0.68 1.35
0.001
{0.01}
1 10 100
SP CUPLA Type A (our product) 2S-A×2P-A Flow rate in L/min
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 30
For Low Pressure Body material
Specifications
Brass, Stainless steel (SUS 304)
Thread 1/8"
COMPACT CUPLA
Polyamide tube : ø4×ø6, ø6×ø8
Size
Tube barb Polyolefin tube : ø4×ø6, ø6×ø8
Fluorine contained resin tube : ø4×ø6, ø6×ø8
Pressure unit MPa kgf/cm2 bar PSI
Small multipurpose type for low pressure lines Working pressure 1.0 10 10 145
Working
Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluids Seal material
Fluoro rubber FKM Û&WRÛ& Standard material
Working temperature range *1
Ethylene-propylene rubber EPDM Û&WRÛ& Available on request
1.0 - Maximum working pressure and working temperature range of nut type depend on the tube material and its
dimensional tolerance.
1.0 MPa Two-way shut-off Air Water
{10 kgf/cm2} *1: The operable temperature range depends on the operating conditions.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Volume of air admixture 0.34
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Volume of spillage 0.23
0.1 {1}
0.01 {0.1}
1 10
31
COMPACT CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
B
B
H H
L L
T T
D
D
H H
L L
Plug PN type (For connection to tube) Socket SN type (For connection to tube)
H2 H2
D
D
B
B
H1 H1
L L
Application Body material, Mass (g) Dimensions (mm) Application Body material, Mass (g) Dimensions (mm)
Model (Tube) Model (Tube)
Brass Stainless steel L øD H1 (WAF) H2 (WAF) øB Brass Stainless steel L øD H1 (WAF) H2 (WAF) øB
CO-40PN ø4×ø6 23 22 (38.5) 15.5 Hex.14 Hex.10 2.5 CO-40SN ø4×ø6 38 35 (40.5) 17.5 Hex.14 Hex.10 2.5
CO-60PN ø6×ø8 25 24 (37.5) 15.5 Hex.14 Hex.13 4.2 CO-60SN ø6×ø8 40 37 (39.5) 17.5 Hex.14 Hex.13 4.2
No difference in dimensions of brass and stainless steel CUPLA
Application Example
Built-in automatic shut-off valve
17.5 mm OD sleeve
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 32
For Low Pressure Specifications
Body material Polyacetal resin (POM)
Size 4 mm and 6 mm ID tube, 1/8"
CUBE CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR -Û&WRÛ& Standard material
*1: The operable temperature range depends on the operating conditions.
Small and lightweight coupling for air supply lines.
Working pressure Valve structure Applicable fluids Tightening Torque Range Nm {kgf • cm}
Size (Thread) R 1/8
1.0 Torque 0.9 to 1.1 {9.2 to 11}
1.0 MPa Two-way shut-off One-way shut-off Straight through Air Water Flow Direction
{10 kgf/cm2}
Fluid flow can be bi-directional when socket and plug are connected.
Two-way shut-off
through type with low pressure loss are available.
- L type plug ideal for piping in narrow spaces are available.
Without
- Socket and plug cannot be disconnected unless two buttons
One-way shut-off Straight through
on the socket are pressed simultaneously.
Note: When disconnected, the fluid from the valveless side will flow out. Take care if the fluid is water.
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Choose from 5 colors Volume of spillage 0.51 (Built-in valve type only)
Pressure - Flow Characteristics (The fluid flow will not differ by body color)
Blue Yellow Pink Green Ivory [Test conditions] - Fluid : Air -Temperature : Room temperature Solid line: Built-in valve type
Dotted line: Valveless type
See page 7 for the colors
1.0
63&6+î63&3+
0.9 63&6+î63&3+/
63&6+î63&3+
Push the buttons for 0.8
63&6+î63&3+/
63&60î63&30
quick disconnection 63&6+9/î63&3+9/
0.7 63&6+9/î63&3+/9/
63&6+9/î63&3+9/
0.6 63&6+9/î63&3+/9/
63&609/î63&309/
0.5
0.3
0.2
0.1
Simple operation to push
the buttons on the socket. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}
33
CUBE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
(ø2
5.5
)
(20.3)
ø14
T
T
B
B
A
A (10.5)
19.5 L
L
Color
Model Application Built-in Mass Model Application Built-in Mass
(Tube) valve (g) L A øT øB (Tube) valve (g) L A øT øB
SPC-04PH-IVR 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-IVR 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-IVR 4 mm ID Without 2.6 (36) 10 4.8 2.5 SPC-04SH-VL-IVR 4 mm ID Without 6.1 35 10 4.8 2.5
Ivory
Ivory
SPC-06PH-IVR 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-IVR 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-IVR 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-IVR 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-BLU 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-BLU 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-BLU 4 mm ID Without 2.6 (36) 10 4.8 2.5 SPC-04SH-VL-BLU 4 mm ID Without 6.1 35 10 4.8 2.5
Blue
Blue
SPC-06PH-BLU 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-BLU 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-BLU 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-BLU 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-YEL 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-YEL 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-YEL SPC-04SH-VL-YEL
Yellow
Yellow
4 mm ID Without 2.6 (36) 10 4.8 2.5 4 mm ID Without 6.1 35 10 4.8 2.5
SPC-06PH-YEL 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-YEL 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-YEL 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-YEL 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-PNK 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-PNK 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-PNK 4 mm ID Without 2.6 (36) 10 4.8 2.5 SPC-04SH-VL-PNK 4 mm ID Without 6.1 35 10 4.8 2.5
Pink
Pink
SPC-06PH-PNK 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-PNK 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-PNK 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-PNK 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-GRN 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-GRN 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-GRN SPC-04SH-VL-GRN
Green
Green
(20.3)
Hex.12 (WAF) 11
19.5 31.5
23
Application Application
Ivory Color
Ivory Color
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 34
CUBE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
Plug PHB Type (For panel mount) Plug PHL Type (Hose barb)
P
F T
B
A
T
E
B
ø14
Hex.14 (WAF) (10.5)
J
(10.5)
L
J: The diameter of the mount hole. L
F: Thickness of panel must be 5 mm or less.
Dimensions (mm) Dimensions (mm)
Color
Color
Model Application Built-in Mass Model Application Built-in Mass
(Tube) valve (g) L A øT øB F øJ (Tube) valve (g) L P A E øT øB
5 mm
SPC-04PHB-IVR 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-IVR 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-IVR 4 mm ID Without 5.4 (40) 10 4.8 2.5 11.1+0.3 SPC-04PHL-VL-IVR 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
Ivory
Ivory
or less 0
5 mm
SPC-06PHB-IVR 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-IVR 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-IVR 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-IVR 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-BLU 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-BLU 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-BLU 4 mm ID Without 5.4 (40) 10 4.8 2.5 11.1+0.3 SPC-04PHL-VL-BLU 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
Blue
Blue
or less 0
5 mm
SPC-06PHB-BLU 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-BLU 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-BLU 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-BLU 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-YEL 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-YEL 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-YEL SPC-04PHL-VL-YEL
Yellow
Yellow
4 mm ID Without 5.4 (40) 10 4.8 2.5 or less 11.1+0.3
0 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-06PHB-YEL 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-YEL 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-YEL 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-YEL 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-PNK 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-PNK 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-PNK 4 mm ID Without 5.4 (40) 10 4.8 2.5 11.1+0.3 SPC-04PHL-VL-PNK 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
Pink
Pink
or less 0
5 mm
SPC-06PHB-PNK 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-PNK 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-PNK 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-PNK 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-GRN 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-GRN 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-GRN 11.1+0.3 SPC-04PHL-VL-GRN
Green
Green
4 mm ID Without 5.4 (40) 10 4.8 2.5 or less 0 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-06PHB-GRN 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-GRN 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-GRN 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-GRN 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
Choose from Blue Yellow Pink Green Ivory The following part shown below are colored. The other plastic parts are ivory. See page 7 for the colors
5 colors
Plug Socket
PH PHB PHL PM SH SM
Type Type Type Type Type Type
- Resin (POM) such as the main body ... Conforms to article No.3-D-2-(2)-2 and has passed both material and elution tests specified in the Food sanitation Act and the standards For Food
and Food additives (Notice No. 370 of 1959 issued by the Ministry of Health and Welfare of Japan).
- O-ring (NBR) ... Conforms to article No.3-D-3-(1) and has passed both material and elution tests specified in the Food sanitation Act and the standards For Food and Food additives
(Notice No. 370 of 1959 issued by the Ministry of Health and Welfare of Japan).
- Silicone type grease (NSF H1, NSF 61 registered product) is applied to the sealing material.
- Evaluation shall be made by the customer before use to determine the suitability with applications that require sanitation control.
35 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
CUBE CUPLA
Lightweight
Small size made of resin
Compared with products of the same specification
(Our products with similar working pressure / flow rate)
Push-to-connect
operation Push in
king
A clic d
soun
Push buttton
easy
disconnection
Just push
Push button the buttons
for disconnection
2 places on the
socket side
Push button
easy
disconnection
36
For Low Pressure (Air) Specifications
CUPLA : Steel (Chrome plated), Aluminum alloy *2
Body material
Tube Fitter Part : Brass (Nickel plated) , Plastic
SUPER CUPLA
Thread 1/8", 1/4"
Hose barb 1/4", Urethane hose : ø5×ø8, ø6.5×ø10
Size Polyurethane tube: Outside Dia. ø6 ± 0.1, ø8 ± 0.15
Tube barb
(Tube fitter) *1 Polyamide tube: Outside Dia. ø6 -0.08 , ø8 -0.1
Fluorine contained resin tube: Outside Dia. ø6 ± 0.07, ø8 ± 0.07
Light, compact for air piping connections
Pressure unit MPa kgf/cm2 bar PSI
Working pressure Valve structure Applicable fluid
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
1.0 Working temperature range *3 Nitrile rubber NBR Û&WRÛ& Standard material
1.0 MPa One-way shut-off Air - Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may
{10 kgf/cm2} vary depending on tube materials you use with and the working temperature.
*1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring
Interchangeability
Sockets and plugs can be connected regardless of end configurations and sizes.
*Interchangeable with MOLD CUPLA.
*Sockets of HI CUPLA models 10, 17, 20, 30, 40 can be connected when 02S20P is used.
0.6 01SC-6×01PC-6
Flow rate in m3/min
0.4
37
SUPER CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
Plug 02PH type (Hose barb) Socket 02SH type (Hose barb)
ø19.5
ø8.5
ø12
ø6
ø8.5
ø5
30 15 30
ø5
51 (67 )
Dimensions (mm) Dimensions (mm)
Model Application (Hose) Mass (g) Model Application (Hose) Mass (g)
02PH 1/4" 16 02SH 1/4" 56
Plug PN type (For connection to urethane hose) Socket SN type (For connection to urethane hose)
A A
D
D
B
Bp
B
H C
H
L L
ø19.5
D
ø6
Bp
B
C Hex.17 (WAF)
H (50)
L Dimensions (mm)
ø19.5
G 1/4 10 Hex.17 (WAF)
(47.5)
Dimensions (mm)
15
Hex.17 (WAF)
28 Socket 02SMF type (Parallel male thread)
Dimensions (mm)
G 1/4
Model Application (Thread) Mass (g)
02PFF G 1/4 17.7
ø19.5
ø6
Plug/Socket Model 02S20P (Conversion model to connect HI CUPLA socket) Hex.17 (WAF)
(47 )
10
Dimensions (mm)
20
(57 )
D
T
Dimensions (mm)
C T
H
L
Dimensions (mm)
C
Application Mass
Model
D
02PC-8 8 mm OD 33 (47.5) 15 18.5 18.5 Hex.17 13.5 6 Application Mass Dimensions (mm)
Model
(Tube) (g) L øD H(WAF) C øT
Plug PCL type (With L-shaped Tube Fitter) 02SCL-6 6 mm OD 47.5 (63.5) 19.5 Hex.16 (25.7) 10.3
T 02SCL-8 8 mm OD 49.5 (67.7) 19.5 Hex.16 (32.8) 13.5
C
Socket SCB type (With Tube Fitter for panel mounting)
E
Hs T H
D
B
ø19.5
H L
D
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 38
For Low Pressure Specifications
Body material Steel (Chrome plated) Brass Stainless steel (SUS304)
Thread and hose barb Thread and hose barb 1/8" to 1", 1/4" to 1" hose
HI CUPLA
Size Polyurethane tube: Outer dia. ø6 ± 0.1, ø8 ± 0.15, ø10 ± 0.15
Tube barb +0.05 +0.05 +0.05
(Tube fitter) *1 Polyamide tube: Outer dia. ø6 -0.08 , ø8 -0.1 , ø10 -0.1
Fluorine contained resin tube: Outer dia. ø6 ± 0.07, ø8 ± 0.07, ø10 ± 0.07
MPa 1.5 1.0 1.5
configurations. Excellent durability. Stainless steel - 14 {143} 22 {224} 60 {612} 100 {1020} 120 {1224}
Flow Direction
• An excellent general purpose coupling for connecting factory air
supply to pneumatic tools. Fluid must run from
socket to plug.
• Steel coupling is suitable for air. Brass or stainless steel is suitable for
water. Note that fluid will come out from the plug when disconnected.
• Critical structural parts of steel models are heat-treated for increased
strength giving greater durability and resistance to wear. Interchangeability
• Available in various body materials, sizes and end configurations Sockets and plugs of models 10, 17, 20, 30, and 40 can be connected with each other regardless
applicable to a wide range of applications. of end configurations.
Sockets and plugs of models 400, 600, and 800 can be connected with each other regardless of
end configurations. and can not be connected across each group.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
Please see page 21 for “HI CUPLA Series Interchangeability”.
2.0
Flow rate in m3/min
30 • 40SM×30 • 40PH
Various sizes and end configurations available
1.0 20SM×20PH
39
HI CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
D
T
H
T
B
Bp
Bd
A C A
L L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model (Hose) Model (Hose) Stainless
Steel Brass Stainless
steel L øH A C øT øBp øBd Steel Brass steel L øD A øT øB
17PH 1/4" 24 - - 54 16 27 20 7.2 4.5 7.5 17SH 1/4" 99 - - (69.5) (26.5) 27 7.2 4.5
20PH 1/4" 28 31 27 57 16 30 20 9 5 7.5 20SH 1/4" 99 105 97 (72.5) (26.5) *1 30 9 5
30PH 3/8" 32 34 33 61 16 34 20 11.3 7.5 7.5 30SH 3/8" 102 107 100 (76.5) (26.5) *1 34 11.3 7.5
40PH 1/2" 59 64 60 63 20 36 20 15 9 7.5 40SH 1/2" 115 122 113 (78.5) (26.5) *1 36 15 9
400PH 1/2" 65 71 66 66 22 36 23 15 9 13 400SH 1/2" 220 235 230 (83) 35 36 15 9
600PH 3/4" 123 130 124 77 30 45 23 21 13 13 600SH 3/4" 243 262 242 (92) 35 45 21 14
800PH 1" 151 161 151 85 34 54 23 27 20 13 800SH 1" 327 350 325 (102) 35 55 27 16
B
Bd
Bp
H C H
L L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass
Stainless
steel L H(WAF) C T øBp øBd (Thread) Steel Brass
Stainless
steel L øD H(WAF) T øB
10PM Rc 1/8 22 24 - 37 Hex.14 20 R 1/8 4 7.5 10SM Rc 1/8 97 - - (52.5) (26.5) Hex.19 R 1/8 5
20PM Rc 1/4 25 27 26 41 Hex.14 20 R 1/4 7.5 7.5 20SM Rc 1/4 97 103 96 (55.5) (26.5) *1 Hex.19 R 1/4 7
30PM Rc 3/8 40 43 41 42 Hex.19 *3 20 R 3/8 7.5 7.5 30SM Rc 3/8 104 108 100 (56.5) (26.5) *1 Hex.19 R 3/8 8 *4
40PM Rc 1/2 60 65 60 46 Hex.22 20 R 1/2 12 7.5 40SM Rc 1/2 127 135 126 (59.5) (26.5) *1 Hex.23 *2 R 1/2 9
400PM Rc 1/2 70 73 69 50 Hex.22 23 R 1/2 13 13 400SM Rc 1/2 210 224 212 (63) 35 Hex.29 R 1/2 13
600PM Rc 3/4 113 121 114 55 Hex.32 23 R 3/4 19 13 600SM Rc 3/4 242 259 243 (67) 35 Hex.32 R 3/4 16
800PM Rc 1 182 196 183 63 Hex.35 23 R1 22 13 800SM Rc 1 329 353 328 (72) 35 Hex.36 R1 16
C
H
H L
L
Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass
Stainless
steel L H(WAF) C T øB (Thread) Steel Brass
Stainless
steel L øD H(WAF) T
20PF R 1/4 28 31 29 36 Hex.17 20 Rc 1/4 7.5 20SF R 1/4 97 101 94 (49.5) (26.5) *1 Hex.19 Rc 1/4
30PF R 3/8 35 41 38 37 Hex.21 20 Rc 3/8 7.5 30SF R 3/8 98 103 95 (50.5) (26.5) *1 Hex.21 Rc 3/8
40PF R 1/2 69 76 70 38 Hex.29 20 Rc 1/2 7.5 40SF R 1/2 136 146 138 (52.5) (26.5) *1 Hex.29 Rc 1/2
400PF R 1/2 82 86 81 41 Hex.29 23 Rc 1/2 13 400SF R 1/2 216 233 215 (57) 35 Hex.29 Rc 1/2
600PF R 3/4 115 124 115 45 Hex.35 23 Rc 3/4 13 600SF R 3/4 259 277 257 (61) 35 Hex.35 Rc 3/4
800PF R1 189 207 190 54 Hex.41 23 Rc 1 13 800SF R1 327 361 327 (68) 35 Hex.41 Rc 1
• Above pictures are plugs and sockets of steel 20, 30 and 40 models.
Plug PFF type (Parallel female thread) *1 : D = 25.4 for brass and stainless steel models.
*2 : H = Hex. 22 for brass and stainless steel models.
T A *3 : H = Hex. 17 for brass and stainless steel models.
*4 : B = 9 for brass and stainless steel models.
Application Example
B
C
H L
20
L Plug and tube can be connected
in one push-to-connect operation.
Application Dimensions (mm)
Model Mass (g)
(Tube) L øH øB
60PC For 6 mm OD tube 25 (37) 14.5 4.5 Just push the tube into CUPLA and then it is locked.
PC type
80PC For 8 mm OD tube 30 (41) 16.5 6.5 Polyurethane, Polyamide and Fluorine contained resin tubes. (Tube Fitter)
100PC For 10 mm OD tube 43 (45) 19.5 7.5
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 40
For Low Pressure Specifications
Body material Steel (Chrome plated) Stainless steel (SUS304)
Thread and hose barb 1/4", 3/8", 1/2"
HI CUPLA BL
For ø6.5×ø10 mm hose
Size SN Type
for urethane hose For ø8×ø12 mm hose -
For ø8.5×ø12.5 mm hose
Pressure unit MPa kgf/cm2 bar PSI
Universal purpose couplings with sleeve lock mechanism for air lines Working pressure 1.5 15 15 218
Working
Seal material Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluids (Steel applies to air only)
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
:RUNLQJWHPSHUDWXUHUDQJHRI61%/W\SHLVÛ&WRÛ&
1.5 The operable temperature range depends on the operating conditions.
Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series (except models 400, 600, and 800).
Please see page 21 for “HI CUPLA Series Interchangeability”.
2.5
2.0
30SM-BL×30PH
40SM-BL×40PH
1.5
Flow rate in m3/min
1.0
20SM-BL×20PH
0.5
41
HI CUPLA BL
Models and Dimensions WAF : WAF stands for width across flats.
D
D
T
B
B
A A
L L
Socket SM-BL type (Male thread) Socket SM-BL type (Male thread)
T T
D
B
H B L
H
L
Socket SF-BL type (Female thread) Socket SF-BL type (Female thread)
T T
D
D
H H
L L
Locked
Align the cutout in the sleeve with the ball stopper, and pull the sleeve for disconnection.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 42
For Low Pressure (Air) Specifications
Body material Steel (Chrome plated)
Thread and hose barb 1/4", 3/8", 1/2"
HI CUPLA 200
Size 3RO\XUHWKDQHWXEH2XWHUGLD¡¡¡
Tube barb 0.05 0.05 0.05
(Tube fitter) *1 3RO\DPLGHWXEH2XWHUGLD¡¡¡
-0.08 -0.1 -0.1
)OXRULQHFRQWDLQHGUHVLQWXEH2XWHUGLD¡¡¡
Pressure unit MPa kgf/cm2 bar PSI
Gives excellent handling touch. Fluid must run from socket to plug.
- Just push the plug into the socket for simple and secure connection.
This reduces connection time and improves efficiency.
- New valve design for low pressure loss to achieve flow rate increase
(15% up over the conventional model).
- End-face seal is achieved when connected. Interchangeability
- Enhanced operability with low connection resistance. Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHVH[FHSWPRGHOVDQG
- End-face seal design is superior to external seal with an O-ring due Please see page 21 for “HI CUPLA Series Interchangeability”.
to no seal damage caused by exhausted lubrication.
- Available only with steel body. Not suitable for water or oil. Minimum Cross-Sectional Area (mm2)
- Also available with quick connect/disconnect Tube Fitter type. Plug
Socket 17PH 20PH 30PH 40PH 10PM 20PM 30PM 40PM 20PF 30PF 40PF
200-17SH 13
200-20SH 20 20 20 13 20 20 20 20 20 20
200-30SH 20 41 41 13 41 41 41 41 41 41
200-40SH 20 41 41 13 41 41 41 41 41 41
200-20SM 20 41 41 13 41 41 41 41 41 41
200-30SM 20 41 41 13 41 41 41 41 41 41
200-40SM 20 41 41 13 41 41 41 41 41 41
200-20SF 20 41 41 13 41 41 41 41 41 41
200-30SF 20 41 41 13 41 41 41 41 41 41
200-40SF 20 41 41 13 41 41 41 41 41 41
2.0 200-100SC×100-PC
1.5
200-80SC×80-PC
Flow rate in m3/min
1.0 6&î3&
0.5
43
HI CUPLA 200
Models and Dimensions WAF : WAF stands for width across flats. Application example
Socket SH type (Hose barb)
(ø26.5)
T
B
A
L
B
H
L
H
L
HI CUPLA 200
and Tube Fitter
are now integrated.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 44
For Low Pressure (Air) Specifications (NUT CUPLA / NUT CUPLA 200 / ROTARY NUT CUPLA)
Body material Steel (Chrome plated), Stainless Steel (SUS304)
HI CUPLA for Connection to Braided Hoses For ø5 mm×ø8 mm, ø6 mm×ø9 mm hose
NUT CUPLA Urethane hose size For ø6.5 mm×ø10 mm, ø8 mm×ø12 mm hose
For ø8.5 mm×ø12.5 mm, ø11 mm×ø16 mm hose
NUT CUPLA 200 Pressure unit MPa kgf/cm2 bar PSI
Interchangeability
NUT CUPLA NUT CUPLA 200 NUT CUPLA 200 with hose guard nut Interchangeable with HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series (except models 400, 600, and 800).
Please see page 21 for “HI CUPLA Series Interchangeability”.
2.5
85SNR/85SNRG
65SNR/65SNRG
90SN-BH×90PN-BH
2.0
200-85SN (G)×20PM
1.5
200-85SN (G)×20PH
Flow rate in m3/min
1.0
0.5
200-65SN (G)×20PH
HI CUPLA for Connection
to Braided Hoses
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}
45
HI CUPLA for Connection to Braided Hoses / NUT CUPLA / NUT CUPLA 200 / ROTARY NUT CUPLA
Models and Dimensions (NUT CUPLA / NUT CUPLA 200) WAF : WAF stands for width across flats.
Plug PN type (HI CUPLA for connection to braided hoses) Socket SN type (HI CUPLA for connection to braided hoses)
H2 H1 H1 H2
B
B
C
L L
Grease is applied to the threaded part of steel nut to prevent galling. Grease is applied to the threaded part of steel nut to prevent galling.
Application (Hose) *1 Body material • Mass (g) Dimensions (mm) Application (Hose) *1 Body material • Mass (g) Dimensions (mm)
Model Model
Size (mm) Hose wall
(mm)
thickness Steel Brass L H1(WAF) H2(WAF) C øB Size (mm) Hose wall
(mm)
thickness Steel Brass L øD H1(WAF) H2(WAF) øB
90PN-BH ø9×ø15 3±0.3 86 88 (51) Hex.23 Hex.24 20 7.5 90SN-BH ø9×ø15 3±0.3 147 154 (64.5) (26.5) *2 Hex.24 Hex.24 8.5
Plug PN type (NUT CUPLA for urethane hose connection) Socket SN type (NUT CUPLA for urethane hose connection)
H T
B
L
Grease is applied to the threaded part of stainless steel nut to prevent galling.
B
Grease is applied to the threaded part of stainless steel nut to prevent galling.
L
Application Body material • Mass (g) Dimensions (mm) Application Mass Dimensions (mm)
Model (Hose) Stainless Model (Hose) (g)
Steel steel L C øBp øBd H(WAF) T(WAF) L øD øB H(WAF) T(WAF)
50PN ø5×ø8 30 - (43) 20 4.5 7.5 Hex.17 Hex.17 200-50SN ø5×ø8 105 (64.5) (26.5) 4.5 Hex.19 Hex.17
60PN ø6×ø9 40 - (43) 20 5.3 7.5 Hex.17 Hex.17 200-60SN ø6×ø9 105 (64.5) (26.5) 5.3 Hex.19 Hex.17
65PN ø6.5×ø10 42 43 (43) 20 5.3 7.5 Hex.17 Hex.17 200-65SN ø6.5×ø10 106 (64.5) (26.5) 5.3 Hex.19 Hex.17
80PN ø8×ø12 50 52 (45) 20 7.5 7.5 Hex.19 Hex.19 200-80SN ø8×ø12 112 (66.5) (26.5) 7.5 Hex.19 Hex.19
85PN ø8.5×ø12.5 52 53 (45) 20 7.5 7.5 Hex.19 Hex.19 200-85SN ø8.5×ø12.5 113 (66.5) (26.5) 7.5 Hex.19 Hex.19
110PN ø11×ø16 75 - (52) 20 7.5 7.5 Hex.23 Hex.24 200-110SN ø11×ø16 127 (62) (26.5) 10 Hex.23 Hex.24
Plug PNG type (For urethane hose with hose guard nut connection) Socket SNG type (For urethane hose with hose guard nut connection)
Hose guard nut Brass (insert) T H H T Brass (insert) Hose guard nut
D
D
Bd
B
Bp
A A
C
L L
Socket SNR type (ROTARY NUT CUPLA with swivel mechanism) Socket SNRG type (ROTARY NUT CUPLA with swivel mechanism)
H
T
H T Brass (insert)
D
L
Hose guard nut
A
L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 46
For Low Pressure (Air) Specifications
Body material Steel (&KURPHSODWHG)
Thread and hose barb
Size
Push-to-connect operation. It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.
B
(SNRG type).
(27.4)
T
- Low pressure loss L
A
B
H
L
L200-20SF 20
L200-30SF 20 H
L200-40SF 20 L
7\SH 7\SH
1.5 H T Brass (insert)
Flow rate in m3/min
7\SH
(27.4)
1.0
B
%HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV
For Low Pressure (Air) Specifications
Body material
Body material of brass or stainless steel is available as made-to-order item.
HI CUPLA
Thread 1/4", 3/8", 1/2"
Size
Hose barb For ø6.5 mm×ø10 mm, ø8.5 mm×ø12.5 mm hose
Pressure unit MPa kgf/cm2 bar PSI
Seal material
1.5
Seal material
15
Mark
15
Working
temperature range
218
Remarks
For bi-directional compressed air flow Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Fluoro rubber FKM Û&WRÛ& Made-to-order item
Working pressure Valve structure Applicable fluid
*1: The operable temperature range depends on the operating conditions.
plug or from socket side when Fluid flow can be bi-directional when socket and plug are connected.
coupled.
Ideal for connection of factory air
supply lines to pneumatic devices. Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
- Can be connected with plugs for HI CUPLA Models 10, 17, 20, 30 Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
and 40 and allows fluid to flow from either plug or socket side Please see page 21 for “HI CUPLA Series Interchangeability”.
when coupled.
Suitability for Vacuum
- Wide range of connections such as from ports on air pipes in
Not suitable for vacuum application in either connected or disconnected condition.
factory to individual pneumatic devices.
- Critical structural parts are heat-treated for increased strength Models and Dimensions WAF : WAF stands for width across flats.
giving greater durability and resistance to wear.
- Available in various sizes and end configurations to suit a wide Socket SH type (Hose barb)
range of applications.
T
B
A
L
H
L
20 type
Flow rate in m3/min
1.0 H
L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 48
For Low Pressure (Air) Specifications
Body material Aluminum alloy
Thread and hose barb 1/4", 3/8", 1/2"
Unique full-open gate type valve Tightening Torque Range Nm {kgf • cm}
FBH-30SM×30PM
Unique full-open 1.5
gate type valve
Flow rate in m3/min
HI CUPLA
While the plug and socket 1.0
are connected, valve can be
opened or closed
0.5
49
FULL BLOW CUPLA
Models and Dimensions WAF : WAF stands for width across flats. Features of FULL BLOW CUPLA
Socket SH type (Hose barb)
ø28.5
T
B
A in flow rate.
L
Pressure loss is reduced to the ultimate level.
Application Mass Dimensions (mm) Up to about 40% increase in flow rate compared
Model
(Hose) (g) L A øT øB with conventional CUPLA.
FBH-20SH 1/4" 70 (77) 30 9 5.5
FBH-30SH 3/8" 74 (81) 34 11.3 8
FBH-40SH 1/2" 85 (83) 36 15 10
w When connected
Flo
The valve open.
H
L
How It Works
1. Open the valve 2. Lock the sleeve 3. Purge the residual air
Only after connection with the plug, you can slide the socket sleeve B toward Rotate the flange counterclockwise to lock the sleeve B. Without unlocking the To disconnect the plug, first turn the flange back to its original position for unlocking and then pull the
the plug in order to open the built-in valve. Full flow path is then obtained. plug you cannot disconnect. sleeve B back to the original position. The built-in valve will be closed to purge the residual air pressure.
Sleeve B Pull the sleeve B The flange Rotate the flange counterclockwise Sleeve B Pull back the sleeve B to purge
toward the plug. and align the marks. the residual air pressure.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 50
For Low Pressure (Air) Specifications
Body material Zinc alloy (part Brass and others)
PURGE HI CUPLA
Thread 1/2", 3/4", 1"
Size
Hose barb 1/2", 3/4", 1" hose
Pressure unit MPa kgf/cm2 bar PSI
5.0
39560î3+
4.0 39560î3+
3.0
Flow rate in m3/min
39560î3+
2.0
1.0
51
PURGE HI CUPLA PVR Type
Models and Dimensions WAF : WAF stands for width across flats. Function of PURGE HI CUPLA PVR Type
Socket SH type (Hose barb) 1. Connection
Valve opening/closing operation and plug connection to socket can be made independently.
Push-to- connect operation is achieved regardless of existing pressure inside the pipe.
ø49
T
B
A
L
Valve Sleeve
T L open lock
H
Valve Sleeve
Application Mass Dimensions (mm) closed unlock
Model
(Thread) (g) L H(WAF) T
PVR-400SF R 1/2 394 (76) Hex.35 Rc 1/2
PVR-600SF R 3/4 370 (77) Hex.35 Rc 3/4
PVR-800SF R1 440 (82) Hex.41 Rc 1
4. Disconnection
Disconnection can be made without unpleasant popping noise and hose whip motion due to no
residual air pressure inside the plug.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 52
For Low Pressure (Air) Specifications
Body material Brass (Chrome plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4"
PURGE HI CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Air line coupling with residual pressure release function *1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluid Maximum Tightening Torque Nm {kgf • cm}
Model PV-20SM PV-30SM PV-40SM PV-400SM PV-600SM
1.0 Torque 9 {92} 11 {112} ^` ^` 50 {510}
1.0 MPa One-way shut-off Air
{10 kgf/cm2} Flow Direction
Fluid must run from socket to plug.
Push-to-connect operation even with
existing internal pressure! Eliminates
unpleasant popping noise and hose
whip motion on disconnection. Interchangeability
Models 20, 30 and 40 can be connected to plugs of HI CUPLA Models 10, 17, 20, 30 and 40.
- Just push in the plug for connection regardless of internal pressure Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
in socket. 0RGHOVDQGFDQEHFRQQHFWHGZLWKSOXJVRI+,&83/$PRGHOVDQG
- Even after connection, lever operation gives perfect control over Please see page 21 for “HI CUPLA Series Interchangeability”.
valve opening/closing. (mm2)
Minimum Cross-Sectional Area
- In disconnection, lever action releases residual air pressure in the
plug without unpleasant popping noise and hose whip motion. Model PV-20SM PV-30SM PV-40SM PV-400SM PV-600SM
- Safe design prevents Min. cross-sectional area 38 41 41 94 94
lever-operated valve
Suitability for Vacuum
from opening when
plug is not connected. Not suitable for vacuum application in either connected or disconnected condition.
5.0
3960î30
3960î30
4.0
3.0 3960î30
2.0
HI CUPLA plugs
3960î30
1.0 3960î30
Push-to-connect design
Lever action opens / closes 0 0.1 0.2 0.3 0.4 0.5 0.6
the valve in the CUPLA {1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}
How to Operate Models and Dimensions WAF : WAF stands for width across flats.
53 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For Low Pressure (Air) Specifications
Body material Brass (Chrome plated)
Inlet R 1/2
Size
Flow Direction
Residual pressure can be released Fluid must run from the intake port to the outlet ports. Please refer to the flow directions (arrows) on
connection/disconnection! Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
- Single action, just push in the plug to connect regardless of Please see page 21 for “HI CUPLA Series Interchangeability”.
internal pressure in socket.
- No unpleasant noise of air pressure discharge and no hose whip Minimum Cross-Sectional Area (mm2)
motion on disconnection for safety operation.
Min. cross-sectional area 41
- Safe design – socket valve will not open or close unless plug is
connected.
- Even after connection, a lever turn will open/close valve with Suitability for Vacuum
perfect control of air flow or line shut-off. Not suitable for vacuum application in either connected or disconnected condition.
- Enables simultaneous air supply to three outlets from a single air line.
(A single outlet PURGE HI CUPLA is also available - see the pages of PURGE HI CUPLA for details.)
Pressure - Flow Characteristics
[Test conditions] - Fluid : Air - Temperature : Room temperature
4.0
30PH×3
3.0
30PH×2
Flow rate in m3/min
2.0
30PH×1
1.0
Models and Dimensions WAF : WAF stands for width across flats.
Application Example
ø6.5
7
(58) (41) 50 50 39
(95)
(24)
12 Hex.22(WAF) (206)
22
R 1/2
Dimensions (mm)
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 54
For Low Pressure (Air) Specifications
Body material Body : Brass (Chrome plated), CUPLA : Steel (Chrome plated)
Model RT Type (for two branch lines) RE Type (for three branch lines)
Simple design air line couplings on free turn manifold Working pressure 1.5 15 15 218
Working
Seal material Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluid
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
- The products come with dustproof caps.
1.5 *1: The operable temperature range depends on the operating conditions.
Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
Please see page 21 for “HI CUPLA Series Interchangeability”.
4.5
4.0
3.5 RE Type×3
3.0
2.5 RT Type×2
2.0
Flow rate in m3/min
1.5
1.0
RE Type×1
0.5
RT Type×1
RE type 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
(comes with dust caps) {1} {2} {3} {4} {5} {6} {7}
55
ROTARY LINE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
20PF
(44)
75
(16)
ø23 20
(58) (54)
Dimensions (mm)
(7)
• The product comes with dust caps.
14
28
7
(36.5) (30) (30) (23.5) HI CUPLA Socket Model 20 (3 pcs.)
(58)
Hex.19(WAF)
R 1/2
ø24
ø10
3.2
24
Hex.22(WAF)
120 16 (7)
38
(149)
Dimensions (mm)
Application Example
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 56
For Low Pressure (Air) Specifications
Body material Body : Aluminum alloy, CUPLA : Steel (Chrome plated)
LINE CUPLA
Inlet 200T Type : 20PM 200L Type / 200S Type : 400PM
Size
Outlet 200T Type : 200-20SM 200L Type / 200S Type : 200-20SM, 200-40SM
Pressure unit MPa kgf/cm2 bar PSI
3.0
200L/S-30PH×2
2.5
Flow rate in m3/min
2.0
1.5
200L/S-30PH×1
1.0
200T-30PH×2
0.5 200T-30PH×1
200L type
(comes with an accessory 400SH and dust caps)
200S type
(comes with an accessory 400SH and dust caps)
57
LINE CUPLA 200
Models and Dimensions
16.5
20PM
68
35
20
(63) (44)
Dimensions (mm)
4xø
5.5
• The product comes with dust caps.
• Accessory : 400SH
39
27
76 44
200-20SM (4 pcs.)
400PM
(95)
200-40SM (1 pc.)
38
19
23 164 (51)
8
(50)
50
5.5
2-ø
23
64 400PM
76
Dimensions (mm)
Application Example
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 58
For Low Pressure (Air) Specifications
Body material Zinc alloy
ROTARY Size
RT type (For two outlets)
Inlet Plug (20PFF)
RE type (For three outlets)
Inlet R 1/2
RE
5.0 (3 pcs.of 20PM are used)
FBH-RE (3 pcs.of 20PM are used)
4.0
FBH-RT
(2 pcs.of 20PM are used)
Flow rate in m3/min
3.0
2.0
59
ROTARY FULL BLOW LINE CUPLA
Models and Dimensions Features of ROTARY FULL BLOW LINE CUPLA
Socket FBH-RT type (For two branch lines)
Inlet : 1/4" HI CUPLA (20PFF)
Outlet : FULL BLOW CUPLA (2 pcs.) Flow rate is significantly
Mass : 358 g
Fluid must run in the direction of the arrow.
increased.
When disconnected
The valve closed.
Significant energy saving effect
(Source pressure reduction effects)
ctio
n When the socket sleeve is slided
ire
Flo
wd toward the plug after connection,
the ball valve rotates to open the
fluid passage.
(75.4)
(44.2)
20PFF
on
cti
ire
wd
Flo
Full-open
port type valve
(59.5) 20
(102.3)
on
cti
ire
When connected wd
Flo
The valve open.
(WAF)
3.2
(24)
R 1/2 Hex.22
(WAF) 122
(151.5)
38
ø6.5 Increased safety operation
16 (7)
7
How It Works
1. Open the valve 2. Lock the sleeve 3. Purge the residual air
Only after connection with the plug, you can slide the socket sleeve B toward Rotate the flange counterclockwise to lock the sleeve B. Without unlocking the To disconnect the plug, first turn the flange back to its original position for unlocking and then pull the
the plug in order to open the built-in valve. Full flow path is then obtained. plug you cannot disconnect. sleeve B back to the original position. The built-in valve will be closed to purge the residual air pressure.
Sleeve B Pull the sleeve B The flange Rotate the flange counterclockwise Sleeve B Pull back the sleeve B to purge
toward the plug. and align the marks. the residual air pressure.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 60
For Low Pressure Specifications
Body material Engineering plastics (PBT, POM)
Thread and hose barb 1/4", 3/8" / 1/4", 3/8"
HI CUPLA ACE
PN type, SN type For ø5 mm×ø8 mm, ø6 mm×ø9 mm, ø6.5 mm×ø10 mm,
Size
(PNG type, SNG type) ø8 mm×ø12 mm, ø8.5 mm×ø12.5 mm polyurethane hose
T type HA-T type • Inlet : 20P-PLA • Outlet : HA-65S
MPa 1.5 1.0 for plastic plug and Model HA-T
Lightweight plastic coupling with automatic safety lock for air line applications kgf/cm2 15 10 for plastic plug and Model HA-T
Working pressure
bar 15 10 for plastic plug and Model HA-T
Working pressure Valve structure Applicable fluids
PSI 218 145 for plastic plug and Model HA-T
Working
Seal material Seal material Mark temperature range Remarks
1.5 Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
1.5 MPa One-way shut-off Air Water *1: The operable temperature range depends on the operating conditions.
{15 kgf/cm2}
Sleeve lock mechanism for safety {26 to 31} {16 to 20} {22 to 29} {20 to 25}
2.0
HA-85SN×20PM
HA-30SM×20PM
1.5
HA-65SN×20PM
1.0
Flow rate in m3/min
HA-50SN×20PM
0.5
HA-20SH×20PM
0
0 0.1 0.2 0.3 0.4 0.5 0.6
{1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}
Sleeve lock function When the sleeve (Yellow color) is aligned to the lock position prior
to connection, the sleeve will be locked to prevent accidental
disconnection.
Lock
Plug Lock position
6.5
Unlock
Sleeve
61
HI CUPLA ACE
Models and Dimensions WAF : WAF stands for width across flats.
Plug PH type (Plastic plug / Hose barb) Socket SH type (Hose barb)
Brass (insert)
B
ø30
Bp
T
H
T
Bd
A 20 A2
L 24 (WAF) A1
L
Plug PM type (Plastic plug / Male thread) Socket SM type (Male thread)
Brass (insert) 20 Brass (insert)
(Only 20PM) (only 20SM)
ø30
B
Bp
Bd
T Hex.17 T
24 (WAF)
(WAF)
43 (55)
Plug PN type (Plastic plug / For urethane hose connection) Socket SN type (For urethane hose connection)
ø30
D
B
Bd
Bp
H 20 24 (WAF) H
Hex.19
(WAF) L L
Plug PFF type (Plastic plug / Parallel female thread) Socket T type (For two branch lines)
HA-65S (2 pcs.)
(8)
G 1/4 20
20P-PLA
ø7
37.5
67
Hex.19
(WAF) 34
Dimensions (mm)
6 (52.5) 32
20PFF-PLA G 1/4
Dimensions (mm)
Plug PNG type (Plastic plug / For hose with hose guard nut connection) Model Inlet / Outlet Mass (g)
HA-T 20P-PLA / HA-65S (2 pcs.) 73
Socket SNG type (For hose with hose guard nut connection)
D
ø7
B
Hex.19
H (WAF)
A 20
ø30
L
B
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 62
For Low Pressure (Air) Specifications
Body material Steel (Nickel plated)
Size (Thread) 1/4", 3/8"
ROTARY PLUG
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.5 15 15 218
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
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For pneumatic tools and devices
Working pressure Valve structure Applicable fluid
Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/4" 3/8"
1.5 Torque 14 {143} 22 {224}
1.5 MPa 2QHZD\VKXWRII Air
{15 kgf/cm2}
Flow Direction
HSSV^ZáZ^P]LSSPUN
Big improvement for handling of
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- Rotary neck plug for hose connection to pneumatic tools and Interchangeability
pneumatic devices. ,QWHUFKDQJHDEOHZLWKVRFNHWVRI+,&83/$PRGHOVDQG
-P[ZH[áHUNSL[V[OL[VVSLSPTPUH[PUNHUUV`PUNVMMZL[SVHKJH\ZLK ,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHVH[FHSWPRGHOVDQG
Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
by connected hose.
- Ideal compact design enables optimum workability by simple body
structure. Now far lighter and smaller than conventional models.
- New dust-proof design for increased durability.
- For air tackers, nailers, impact wrenches and other pneumatic tools.
Comparison by appearance
20 RL
PM
Pneumatic tool
ROTARY PLUG
,GHDOERG\DQJOHDFKLHYHGE\WKHSOXJ
T S PM
DOORZVFRPIRUWDEOHXVHRIWRROVHYHQ
20
LQQDUURZSODFHVDQGRYHUKHDGZRUN
TWIST PLUG
Pneumatic tools
Plug PM type (Male thread) Plug Model RL-20PFF type (Female thread)
ø14
D
G 1/4
ø7.5
ø14
9
ø6
Hex.19
(33.3)
ø7.5
ø2
(WAF)
0.
5
T Hex.19
ø6
(WAF)
ø2
0
.5
135á (51.3)
135á
Mass Dimensions (mm)
Model Application (Thread)
(g) L D T
RL-20PM Rc 1/4 52 (52.1) (34.1) R 1/4 • Application (Thread) : G 1/4
RL-30PM Rc 3/8 73 (50.8) (32.8) R 3/8 • Mass : 57 g Dimensions (mm)
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For Low Pressure (Air) Specifications
Body material Steel 1LFNHOSODWHG
Size (Thread)
TWIST PLUG
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
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For pneumatic tools and devices
Working pressure Valve structure Applicable fluid
Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/8" 1/4" 3/8"
1.0 Torque {} {} 22 {}
1.0 MPa 2QHZD\VKXWRII Air
{10 kgf/cm2}
Flow Direction
7630S
7630B
7630S
1.5
763))S
Pneumatic tools 7630B
1.0
763)) 7630S
Flow rate in m3/min
0.5
7630B
T
ding
9
angle 3
Ben
G 1/4
ding
ø25.5
5á
a
ngle 35á
B
ø7
ø25.5
Hex.24 20
ø8
ø7
(WAF)
L
Hex.24 20
(WAF)
Mass Dimensions (mm)
Model Application (Thread) (g) (59)
L øB T
TS-10PM 5F 59 5
TS-20PM 5F 59 5 • Application (Thread) : G 1/4
TS-30PM 5F 10 5 • Mass : 77 g Dimensions (mm)
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For Low Pressure (Air) Specifications
Body material Steel (&KURPHSODWHG)
Size ¡PPî¡PP¡PPî¡PPKRVH
PURGE PLUG
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
*1: The operable temperature range depends on the operating conditions.
For air lines with purge mechanism
Working pressure Valve structure Applicable fluid
Tightening Torque Range Nm {kgf • cm}
Torque 9 to 11 {92 to 112}
1.0 7RPRXQWRQXUHWKDQHKRVHVOLGHLWRYHUWRWKHKRVHEDUEDQGWLJKWHQWKHQXWXQWLOLWLVIOXVKDJDLQVWWKHKRVHEDUEEDVH
1.0 MPa Purge valve Air It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.
{10 kgf/cm2}
Flow Direction
disconnected.
,QWHUFKDQJHDEOHZLWKVRFNHWVRI+,&83/$PRGHOVDQG
,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHVH[FHSWPRGHOVDQG
Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
- When CUPLA is disconnected, the pressure left in the plug side Minimum Cross-Sectional Area (mm2)
hose is released gradually without unpleasant popping noise
Model PV-20PH PV-30PH PV-40PH PV-65PN PV-85PN
and hose whip motion.
Min. cross-sectional area 19.6 22.0
- Unique design of air purge system enables the residual pressure
release quickly and quietly.
- A unique but simple purge valve design is good for long and Suitability for Vacuum
repeated use. Not suitable for vacuum application in either connected of disconnected condition.
- The function is assured even under a high supply pressure or
Pressure - Flow Characteristics
with a long hose.
[Test conditions] - Fluid : Air - Temperature : Room temperature
Note: This product is not a check valve to totally stop the air flow.
PV-85PN
2.0
393+ PV-30PH
1.5
PV-65PN
Flow rate in m3/min
1.0
PV-20PH
0.5
Models and Dimensions WAF : WAF stands for width across flats.
Plug PH type (Hose barb) Plug PN type (For urethane hose connection)
A
ø23
ø23
T
B
ø7.5
ø7.5
B
A 20 T Hex.21 20
L (WAF)
L
65 %HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV
For Low Pressure (Air) Specifications
Applicable fluid Air
ANTI-VIBRATION Model
Size (Thread)
SHA-3-2R
R 1/4
SHA-3-3R
R 3/8
PLUG HOSE
Inlet (Plug) HI CUPLA Plug 30PH
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.5 15 15 218
Plug hose for vibrating and percussive air tools Air hose Rubber hose for air
Overall length 320 mm
Working pressure Valve structure Applicable fluid
Minimum bend radius 135 mm
and impact tools. Please see page 21 for “HI CUPLA Series Interchangeability”.
Application
- Optimizes life and prevents wear of “CUPLA” by absorbing
strong shocks generated by connected vibrating tools. Suitable for air tools such as impact wrenches
- Prevents hard-to-notice flow reduction caused by “CUPLA” used in car maintenance or metalworking
wear under continuous vibration. industries, and tackers, nailers or concrete
- Flexible rubber hose allows free and wide range of tool motion. breakers in the construction industry, that
commonly cause incessant vibrations.
SHA-3-2R
R 1/4 male thread type
SHA-3-3R
R 3/8 male thread type
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 66
For Low Pressure (Air) Specifications
Body material Body : Aluminum alloy, CUPLA : Steel (Chrome plated)
For 1/4", 3/8", 1/2" hose
Size
DUSTER CUPLA
For ø6.5×ø10 mm, ø8.5×ø12.5 mm polyurethane hose
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
® Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Air line coupling with air blower function
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluid
DCS-85PNG
1.8
DCS-30PH, 40PH
1.6
DCS-65PNG
1.4
DCS-20PH
1.2
Flow rate in m3/min
1.0
0.8
0.6
0.4
0.2
Models and Dimensions WAF : WAF stands for width across flats.
Socket PH type (Hose barb) Socket PNG type (For hose with hose guard nut connection)
Button switch Hs
Button switch
T Brass (insert)
T
H
H
A A
L L
á
67 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For Low Pressure (Air) Specifications
Name 1.&83/$+26( 1.&83/$&2,/+26( 1.&83/$+26(
Flow Direction
HI CUPLA ACE and FULL BLOW CUPLA :LWK+,&83/$$&()OXLGIORZFDQEHELGLUHFWLRQDOZKHQVRFNHWDQGSOXJDUHFRQQHFWHG
sockets with polyurethane hoses are
now standard stock items. :LWK)8//%/2:&83/$)OXLGPXVWUXQIURPVRFNHWVLGHWRSOXJVLGHRIWKHKRVH
Push-to-connect design for quick
piping.
- Sockets of HI CUPLA ACE and FULL BLOW CUPLA comes with a
Interchangeability
spring nut that prevents hose bending and urethane hose with
,QWHUFKDQJHDEOHZLWK+,&83/$PRGHOVDQG
excellent flexibility, durability and wear resistance. ,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHVH[FHSWPRGHOVDQG
- Built-in “lock mechanism” locks the sleeve upon connection, Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
thus prevents accidental disconnection.
- Just push the plug into the socket for simple connection. Suitability for Vacuum
- Spiral polyurethane coil hoses processed from straight tube have Not suitable for vacuum application in either connected or disconnected condition.
self-recoiling feature. (Only with HI CUPLA ACE)
- A Sleeve Cover is attached to "NK CUPLA HOSE with FULL BLOW
CUPLA", which reduces the impact on CUPLA and improves
operability.
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For Low Pressure Specifications
Body material Brass
Thread 1/8", 1/4", 3/8" / M16, W12.5-20
Size
MINI CUPLA
Hose barb 1/4", 5/16", 3/8"
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 0.7 7 7 102
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Standard material
Standard type for use on equipment for welding and gas cutting, etc. Û&WRÛ&
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Working pressure Valve structure Applicable fluids
Flow Direction
Exclusively for oxyacetylene )OXLGPXVWUXQIURPVRFNHWWRSOXJ
0.15
WRSUHYHQWRFFXUUHQFHRIJDVPL[LQJ3RVVLEOHEDFNIORZRIJDVGXULQJRSHUDWLRQFDQEHVWRSSHG
E\FXWWLQJWKHEDFNIORZLQWRWKHF\OLQGHURUOLQH 8QGHUJDVVXSSO\ 0.1
6XFKYDOYHLVDGRSWHGLQERWKIXHOJDVDQGR[\JHQSOXJ
Welding/cutting
*DV
Cross-section sketch showing the structure HTXLSPHQW 0.05
*DV %DFNIORZWRRNSODFH
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69
MINI CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
H
T
T
B
A C
A
L L
Plug PF type (Female thread for torch connection) Socket SF type (Female thread for cylinder connection)
T T
D
B
B
C
L L
H
H
Plug PHB type (Hose barb with backflow stop valve) Socket SM type (Male thread)
T
T
H
B
B
A C
L H
L
Plug PFB type (Female thread with backflow stop valve for torch connection) Socket LINE CUPLA MINI LM-32 (For three port branch piping)
T Mass : 4,300 g
• Dust caps come with the product as standard.
B
C
L
H
(160)
155
T
B
H C
L (160)
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 70
For Low Pressure Specifications
Body material Socket : Brass (Chrome plated) Plug : Steel (Chrome plated)
Thread 1/4", 3/8", M16
Size
Flow Direction
Exclusively for welding and cutting Fluid must run from socket to plug.
equipment.
- From cylinders to torches, all piping connections associated with
welding and cutting equipment are push-to-connect operations.
Interchangeability
- Plated body for better corrosion resistance.
To prevent accidental connection, CUPLA for oxygen are not interchangeable with CUPLA for fuel gas.
- Heat-treated plugs for better durability. However, plugs and sockets for oxygen are interchangeable regardless of end configurations and
- Oxygen and fuel gas CUPLA have different configuration sizes with plugs and sockets for fuel gas are interchangeable regardless of end configurations.
sleeves in different appearances, silver colored plating for oxygen Can be connected with MINI CUPLA series.
and copper colored plating for fuel gas, to prevent accidental
interconnection. Minimum Cross-Sectional Area (mm2)
- Smaller diameter design enables wider range of applications. For Oxygen
Plug
- Various types of end configurations have been standardized to Socket S22PH S225PH S22PF S22PN
comply with a wide range of welding and cutting equipment S22SH 15.9 7.5 15.9 15.9
applications. Sockets themselves or plugs themselves are S225SH 7.5 7.5 7.5 7.5
interchangeable with MINI CUPLA’s counterparts. S22SF 15.9 7.5 15.9 15.9
S22SM 15.9 7.5 15.9 15.9
S22SN 15.9 7.5 15.9 15.9
For Fuel Gas
Plug
Socket S33PH S335PH S33PF S33PN
S33SH 28.2 7.5 28.2 15.9
S335SH 7.5 7.5 7.5 7.5
S33SF 28.2 7.5 28.2 15.9
S33SM 28.2 7.5 28.2 15.9
S33SN 15.9 7.5 15.9 15.9
Wide variety of end configurations 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
{1} {2} {3} {4} {5} {6} {7} {8}
Pressure in MPa {kgf/cm2}
For Fuel Gas
0.3
Structure and Principle of Backflow Prevention
0.25
Plug with backflow stop valve
0.2
Plugs with backflow stop valve in MINI CUPLA SUPER are designed exclusively for gas welding/ S33SF×S33PH
cutting to prevent occurrence of gas mixing. Possible backflow of gas during operation can be
Flow rate in m3/min
0.15
stopped by cutting the back flow into the cylinder or line. Under gas supply
Such valve is adopted in both fuel gas and oxygen plug. 0.1
Welding/cutting
Gas equipment
Cross-section sketch showing the structure
0.05
Gas Backflow took place
71
MINI CUPLA SUPER
Models and Dimensions WAF : WAF stands for width across flats.
D
d
J
J
H
B
B
A C A
L L
Plug PF type (Female thread for torch connection) Socket SF type (Female thread for cylinder connection)
T T
B
B
C
H H
L L
D
d
H
B
L
H T
Application Mass Dimensions (mm) L
Usage Model
(Thread) (g) L C H(WAF) øT øB
For Oxygen S23PFB-2 *1 For oxygen torch side 48 (51) 23.5 Hex.21 BS 3/8 4.5 Application Mass Dimensions (mm)
Usage Model
For Fuel Gas S33PFB-2 *1 For fuel gas torch side 52 (51) 25.5 Hex.21
BS 3/8
left-hand thread 4.5 (Thread) (g) L ød øD H(WAF) T øB
For Oxygen S22SM Rc 1/4 58 (48.5) (19.5) 20 Hex.18 R 1/4 4.5
Plug PN type (Nut type for small diameter hose) For Fuel Gas S33SM Rc 3/8 85 (52) (22) 23 Hex.21 R 3/8 6
C
L
D
d
H2
B
H1
H1 H2
Application Mass Dimensions (mm)
Usage Model L
(Hose) (g) L C H1 (WAF) H2 (WAF) øB
For Oxygen S22PN 5 mm ID *2 54 (53.5) 23.5 Hex.17 Hex.19 4.5 Application Mass Dimensions (mm)
Usage Model (Hose)
For Fuel Gas S33PN 5 mm ID *2 57 (54.5) 25.5 Hex.17 Hex.19 4.5 (g) L ød øD H1 (WAF) H2 (WAF) øB
For Oxygen S22SN 5 mm ID *2 74 (52) (19.5) 20.5 Hex.18 Hex.19 4.5
Application Example For Fuel Gas S33SN 5 mm ID *2 91 (57) (22) 20.5 Hex.21 Hex.19 4.5
*1 : Made-to-order item.
*2 : Available hose sizes are ø5 mm×ø11.2 mm, ø5 mm×ø11.5 mm and ø5 mm×ø11.8 mm.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 72
For Low Pressure Body material
Specifications
Brass
Thread 1/8", 1/4", 3/8"
Size
MOLD CUPLA
Hose barb Hose: 1/4", 3/8" / Braided hose: ø9 mm×ø15 mm
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Mark temperature range Remarks
Seal material
General purpose and mold coolant port coupling Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Fluoro rubber FKM Û&WRÛ& Available on request
Working pressure Valve structure Applicable fluids
0D[LPXPZRUNLQJSUHVVXUHDQGZRUNLQJWHPSHUDWXUHUDQJHRI&83/$IRUEUDLGHGKRVHVGHSHQGXSRQWKH
specifications of braided hoses to be used.
*1: The operable temperature range depends on the operating conditions.
1.0
03D One-way shut-off Straight through Water Heated oil Maximum Tightening Torque Nm {kgf • cm}
{10 kgf/cm2}
Size (Thread) 1/8" 1/4" 3/8"
Torque 5 {51} 9 {92} 11 {112}
Designed for quick replacement for Tighten the nut until it is flush against the hose barb base after pushing a braided hose to the end.
variations. connected.
- Space saving design for molds with closely spaced coolant ports. Interchangeability
- Long sleeve socket facilitates connection/disconnection with plug Sockets and plugs can be connected regardless of end configurations and sizes. K-0 series are not
embedded in mold. LQWHUFKDQJHDEOHZLWKKLJKIORZW\SH.DQG.VHULHV&DQEHFRQQHFWHGZLWK683(5&83/$
- Enables quick mold cooling water line connection/disconnection. Minimum Cross-Sectional Area (mm2)
- Various sizes and end configurations to suit a wide variety of mold
K-03TSHL
Socket
K-02TSM
K-03TSM
applications.
K-02TSH
K-03TSH
K-03SHL
K-02SHL
K-02TSF
K-03SM
K-02SM
K-90SN
K-03SH
K-02SH
K-02SF
- Can be connected with SUPER CUPLA, excluding K3 and K4 types. 3OXJ
- Push-to-connect design. (Built-in automatic shut-off valve in the
K-02PH 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5
socket) Also available is CUPLA without valve (Please specify in
K-03PH 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
ordering).
K-01PM 19 19 23 23 23 23 23 23 23 23 15.5 23 23 23
- CUPLA for braided hose connection requires no hose clamp.
K-01PM-HH 19 19 23 23 23 23 23 23 23 23 15.5 23 23 23
(Model K-90SN)
K-02PM 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-02PM-HH 19 19 23 23 23 23 23 23 23 23 15.5 23 23 23
K-03PM 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-01PF 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-02PF 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-03PF 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-01PML 19 19 19 19 19 19 19 19 19 19 15.5 19 19 19
K-02PML 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-03PML 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
For Braided Hose Suitability for Vacuum
Not suitable for vacuum application in either connected or disconnected condition.
3OHDVHXVHEUDLGHGKRVHVDYDLODEOHLQWKHPDUNHW
Plug Embedment Dimensions (mm)
Model D* C* L Remarks
K-01PM 20 or more 0 to 3 28 * Socket interference prevents
connection/disconnection
K-01PM-HH 20 or more 0 to 3 24 ZKHQ&H[FHHGVPP
D
0.1 {1}
0.01 {0.1}
Mold cooling water line 1 10 100
73
MOLD CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
D
d
T
B
H
T
N C
Bp
Bd
A C A
L
L
Application Mass Dimensions (mm)
Model (Hose) (g) L øD ød N A C øT øB
Application Mass Dimensions (mm) K-02SH 1/4 52 (67) (21) 18.5 16.8 29 29 8 5
Model (Hose) (g) L A C øH øT øBp øBd K-02TSH *1 1/4 52 (67) (21) 18.5 16.8 29 29 8 5
K-02PH 1/4" 17 42 21 15 12 8 4.5 6 K-03SH 3/8 60 (59) (21) 18.5 16.8 29 21 12 7
K-03PH 3/8" 19 42 21 15 15 12 7 6 K-03TSH *1 3/8 60 (59) (21) 18.5 16.8 29 21 12 7
D
d
B
B
N H
C A
L
L
D
d
B
N
C H
A C
H L L
C
T
H
C
D
d
H
N
A
L
Plug PM-HH type (Male thread) Socket SN type (For braided hose connection)
H T H1 H2
Plug with internal hexagon socket for Allen wrench
D
d
B
B
C N
A
L
• The photo shows model K-01PM-HH. L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 74
For Low Pressure Body material
Specifications
Brass
MOLD CUPLA
Thread 1/4", 3/8", 1/2"
Size
Hose barb 3/8", 1/2" hose
Pressure unit MPa kgf/cm2 bar PSI
Seal material
1.0
Seal material
10
Mark
10
Working
temperature range
145
Remarks
High flow type mold coolant port coupling Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Fluoro rubber FKM Û&WRÛ& Available on request
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.
productivity. Fluid flow can be bi-directional when socket and plug are connected.
- High flow type K3 and K4 series are added to MOLD CUPLA series
for mold coolant and heated oil port coupling.
- Almost double flow rate compared with our standard K-01, K-02
and K-03 series, increasing productivity.
- Space saving design for molds with closely spaced coolant ports.
- Long sleeve socket facilitates connection/disconnection with plug Interchangeability
embedded in mold. K3 series sockets and plugs can be connected regardless of end configuration and sizes.
- Enables quick mold coolant hose connection/disconnection. K4 series sockets and plugs can be connected regardless of end configuration and sizes.
K3 series and K4 series are not interchangeable with each other.
Also not interchangeable with other K-0 series.
Flow comparison
Pressure loss in MPa {kgf/cm2}
Coolant water flow rate was checked with a flow meter, which confirmed increase by 1.7 to 1.8 times,
0.1 {1}
when MOLD CUPLA K3 series are used.
Increased by
1.7 to 1.8 times UP
0.01 {0.1}
1 10 100
75
MOLD CUPLA (High Flow Type) / FLOW METER
Models and Dimensions WAF : WAF stands for width across flats.
Plug PH type (Hose barb / High flow type) Socket SH type (Hose barb / High flow type)
D
d
T
B
N C
H
T
Bd
Bp
A C L
L Dimensions (mm)
Application Mass
Model (Hose) (g) L øD ød N A C øT øB
Application Mass Dimensions (mm) K3-03SH 3/8" 100 (65) (24) 22.5 19 25.5 21 12 7
Model (Hose) (g) L A C øH øT øBp øBd K3-04SH 1/2" 102 (67) (24) 22.5 19 25.5 23 15 10
K3-03PH 3/8" 19 42.5 21 17.5 14 12 7 9.5 K4-04SH 1/2" 226 (82) (32) 30 26.5 34 23 15 10
Plug PM type (Male thread / High flow type) Socket SM type (Male thread / High flow type)
T
T
B
D
d
B
H C
N H
L
A
Application Mass Dimensions (mm) L
Model (g)
(Thread) L C H(WAF) øT øB
K3-02PM Rc 1/4 16 36 17.5 Hex.14 R 1/4 9 Application Mass Dimensions (mm)
Model (g)
K3-03PM Rc 3/8 25 36 17.5 Hex.17 R 3/8 9.5 (Thread) L øD ød N A H(WAF) T øB
K4-04PM Rc 1/2 50 46 21.5 Hex.22 R 1/2 13 K3-03SM Rc 3/8 90 (56) (24) 22.5 19 25.5 Hex.21 R 3/8 12
Plug PF type (Female thread / High flow type) Socket SF type (Female thread / High flow type)
T T
D
d
B
N H
H C A
L L
Specifications
For Low Pressure Body material Body: Brass Graduated tube: Polycarbonate
FLOW METER
Working pressure Applicable fluids Size (Thread) Both ends Rc 3/8 female thread
Pressure unit MPa kgf/cm2 bar PSI
0.5 Working pressure 0.5 5 5 72.5
Maximum flow rate 18 L/min (5 to 18 L/min adjustable)
0.5 MPa Water
Flow meter with special valve for mold cooling line {5 kgf/cm2}
Seal material Seal material Mark Working
temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
For stable and accurate coolant flow rate. *1: The operable temperature range depends on the operating conditions.
- Graduated scale enables easy visual check of coolant flow rate regardless of operator.
- Built-in flow rate adjustment valve enables desired setting of mold conditions for each Maximum Tightening Torque Nm {kgf • cm}
machine. Torque 11 {112}
- Easy resumption of previously set molding conditions to cut lead times.
- T2 side is equipped with rotary function. Even after fixing the body on T1 side to the
piping, additional screw tightening on T2 side is possible. Models and Dimensions / Flow Direction WAF : WAF stands for width across flats.
0.01
{0.1} H1
L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 76
For Low Pressure Specifications (Metal Body)
Body material (Material symbol) Aluminum alloy (AL), Copper alloy (BR) Stainless steel (SUS)
Light lever pull-down will connect Body material (Material symbol) Polypropylene (PP)
Size (Thread and hose) 3/4", 1", 1 1/2" 2", 3"
77
LEVER LOCK CUPLA (Metal)
Models and Dimensions Dimensions of products may differ according to body material. / WAF : WAF stands for width across flats.
B
B
D
T
T
A C
L
A
L
Material
Application Application
Model Mass (g) Model Mass (g)
(Hose) L A C øH øT øB (Hose) L A D øT øB
LE-6TPH 3/4" 65 81 52 26 34 21.4 11 LC-6TSH 3/4" 140 85 52 (60.5) 21.4 (11)
LE-8TPH 1" 100 95 58 34 40 27.4 17.5 LC-8TSH 1" 190 99 58 (61) 27.4 (17)
Aluminum alloy
Aluminum alloy
LE-10TPH 1 1/4" 140 102 58 40 48 34.1 23.5 LC-10TSH 1 1/4" 320 104 58 (82) 34.1 (23)
LE-12TPH 1 1/2" 190 107 61 42 58 40.5 29 LC-12TSH 1 1/2" 350 108.5 61 (90) 40.5 (29)
LE-16TPH 2" 290 122 70 48 69 53.2 40 LC-16TSH 2" 430 122.5 70 (100) 53.2 (41.5)
LE-20TPH 2 1/2" 390 134.5 80 50 81 66.7 50 LC-20TSH 2 1/2" 560 136.5 80 (112) 66.7 (54)
LE-24TPH 3" 545 167 101 49.4 97 79 68 LC-24TSH 3" 915 175 100 (139) 79 68
LE-32TPH 4" 850 176 106 51.8 133 105 93 LC-32TSH 4" 1190 180 104 (165) 104 93
LE-6TPH 3/4" 215 90.5 52.5 26 39 21.5 12.5 LC-6TSH 3/4" 320 85 52 (60.5) 21.4 13
LE-8TPH 1" 305 107 60 34.5 41 27.5 20 LC-8TSH 1" 420 99 58 (61) 27.4 19.5
LE-10TPH 1 1/4" 440 102 58 40 48 34.1 25.5 LC-10TSH 1 1/4" 700 104 58 (82) 34.1 25.5
Copper alloy
Copper alloy
LE-12TPH 1 1/2" 560 107 61 42 58 40.5 31.5 LC-12TSH 1 1/2" 720 110 62 (91) 41 33
LE-16TPH 2" 865 131 73 44 70.5 53.5 44.5 LC-16TSH 2" 870 121 70 (100) 53 44
LE-20TPH 2 1/2" 1180 149 84 48 91 67 57 LC-20TSH 2 1/2" 1530 137 83 (113) 67 57
LE-24TPH 3" 1800 171 104 50 102 79 70 LC-24TSH 3" 1795 160 105 (139) 79 68
LE-32TPH 4" 3500 176 109 52 129 105 93 LC-32TSH 4" 3100 163 107 (168) 104 92
LE-6TPH 3/4" 170 90 52 27 35 21 15 LC-6TSH 3/4" 230 86 52 (55) 21 15
LE-8TPH 1" 265 107 60 35 42 27 20 LC-8TSH 1" 340 99 60 (63) 27 20
Stainless steel
Stainless steel
LE-10TPH 1 1/4" 430 111 61 40 48 34 25.5 LC-10TSH 1 1/4" 615 107 61 (85) 34 25.5
LE-12TPH 1 1/2" 530 114 61 40 60 40 33 LC-12TSH 1 1/2" 645 108 61 (91) 40 33
LE-16TPH 2" 790 131 73 45 70 53 44 LC-16TSH 2" 1000 129 73 (101) 53 44
LE-20TPH 2 1/2" 1195 137 80.5 42.7 83 67 56 LC-20TSH 2 1/2" 1270 134 81 (113) 67 57
LE-24TPH 3" 1755 162 99.5 49.2 102 78 68 LC-24TSH 3" 2065 158 100 (139) 79 67
LE-32TPH 4" 2595 174 109 50 130 105 94 LC-32TSH 4" 3020 165 107 (167) 105 94
Plug LA type (Female thread) Socket LD type (Female thread) Model LD-6TSF made of aluminum alloy
and copper alloy has no rings.
T
T
B
D
B
C
H L
L
H
Dimensions (mm) Oct. stands for octagon. Dod.stands for dodecagon. Dimensions (mm) Oct. stands for octagon. Dod.stands for dodecagon.
Material
Material
Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L D H(WAF) øB T
LA-6TPF 3/4" 45 42 26 Hex.36 17 Rc 3/4 LD-6TSF 3/4" 130 53 (62.4) Hex.36 21 Rc 3/4
LA-8TPF 1" 65 52 34 Hex.41 22.5 Rc 1 LD-8TSF 1" 190 64.5 (61) Hex.41 26 Rc 1
Aluminum alloy
Aluminum alloy
LA-10TPF 1 1/4" 110 59 40 Hex.50 27.5 Rc 1 1/4 LD-10TSF 1 1/4" 330 72.5 (82) Hex.50 34 Rc 1 1/4
LA-12TPF 1 1/2" 130 58 42 Oct..60 34.5 Rc 1 1/2 LD-12TSF 1 1/2" 360 70.5 (90) Oct.60 39 Rc 1 1/2
LA-16TPF 2" 170 63.5 48 Oct.70 44.5 Rc 2 LD-16TSF 2" 420 79.5 (100) Oct.70 49 Rc 2
LA-20TPF 2 1/2" 320 85 50 Oct.85 55.5 Rc 2 1/2 LD-20TSF 2 1/2" 550 88.5 (112) Oct.85 59 Rc 2 1/2
LA-24TPF 3" 370 79 52.5 Dod.99 73.5 Rc 3 LD-24TSF 3" 800 89 (140) Dod.99 75 Rc 3
LA-32TPF 4" 640 82 54 Dod.130 100 Rc 4 LD-32TSF 4" 1140 93 (165) Dod.131 94 Rc 4
LA-6TPF 3/4" 145 42 27 Oct.34 20 Rc 3/4 LD-6TSF 3/4" 310 53 (60.5) Hex.36 21 Rc 3/4
LA-8TPF 1" 190 46 32 Oct.41 24 Rc 1 LD-8TSF 1" 430 64.5 (61) Hex.41 26 Rc 1
LA-10TPF 1 1/4" 390 59 40 Hex.50 28 Rc 1 1/4 LD-10TSF 1 1/4" 730 72.5 (82) Hex.50 34 Rc 1 1/4
Copper alloy
Copper alloy
LA-12TPF 1 1/2" 420 58 42 Oct.60 36 Rc 1 1/2 LD-12TSF 1 1/2" 770 70.5 (90) Oct.60 39 Rc 1 1/2
LA-16TPF 2" 560 63.5 48 Oct.70 45 Rc 2 LD-16TSF 2" 990 79.5 (100) Oct.70 49 Rc 2
LA-20TPF 2 1/2" 950 79 50 Dod.84 56 Rc 2 1/2 LD-20TSF 2 1/2" 1290 81.5 (113) Dod.84 61 Rc 2 1/2
LA-24TPF 3" 1210 71 50 Dod.101 70 Rc 3 LD-24TSF 3" 1560 87 (139) Oct.96 77 Rc 3
LA-32TPF 4" 1620 79 53 Dod.127 101 Rc 4 LD-32TSF 4" 3590 91 (165) Oct.126 96 Rc 4
LA-6TPF 3/4" 120 39 27 Oct.33 19 Rc 3/4 LD-6TSF 3/4" 225 52 (55) Oct.32 19 Rc 3/4
LA-8TPF 1" 170 47 33 Oct.41 24 Rc 1 LD-8TSF 1" 350 60 (63) Oct.41 24 Rc 1
Stainless steel
Stainless steel
LA-10TPF 1 1/4" 270 53.5 41 Oct.50 28 Rc 1 1/4 LD-10TSF 1 1/4" 600 68 (85) Oct.50 30 Rc 1 1/4
LA-12TPF 1 1/2" 375 55 40 Oct.58 35.5 Rc 1 1/2 LD-12TSF 1 1/2" 715 72 (87) Oct.58 37.5 Rc 1 1/2
LA-16TPF 2" 505 62 47 Oct.69 45 Rc 2 LD-16TSF 2" 940 78.5 (100) Oct.69 50 Rc 2
LA-20TPF 2 1/2" 825 77 49 Dod.83 56 Rc 2 1/2 LD-20TSF 2 1/2" 1050 82 (113) Dod.83 61 Rc 2 1/2
LA-24TPF 3" 875 72 51 Dod.96 73 Rc 3 LD-24TSF 3" 1605 84 (140) Dod.97 77 Rc 3
LA-32TPF 4" 1470 79 53 Dod.124 100 Rc 4 LD-32TSF 4" 2575 94 (167) Dod.125 97 Rc 4
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 78
LEVER LOCK CUPLA (Metal)
Models and Dimensions Dimensions of products may differ according to body material. / WAF : WAF stands for width across flats.
Plug LF type (Male thread) Socket LB type (Male thread) Model LB-6TSM made of aluminum alloy has no rings.
T T
D
B
B
C
L
L
H
Dimensions (mm) Oct. stands for octagon. Dod.stands for dodecagon. Dimensions (mm)
Material
Material
Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L D øB T
LF-6TPM 3/4" 70 61 26 Hex.36 16 R 3/4 LB-6TSM 3/4" 110 53 (60.5) (17) R 3/4
LF-8TPM 1" 90 73 34 Hex.41 22 R1 LB-8TSM 1" 170 65 (61) (235) R1
Aluminum alloy
Aluminum alloy
LF-10TPM 1 1/4" 140 81 40 Hex.50 28 R 1 1/4 LB-10TSM 1 1/4" 310 72 (82) 29.5 R 1 1/4
LF-12TPM 1 1/2" 150 80.5 42 Oct.55 34.5 R 1 1/2 LB-12TSM 1 1/2" 340 71.5 (90) 36 R 1 1/2
LF-16TPM 2" 220 89.5 48 Oct.65 44.5 R2 LB-16TSM 2" 400 79.5 (100) (46) R2
LF-20TPM 2 1/2" 370 101 50 Oct.80 56 R 2 1/2 LB-20TSM 2 1/2" 530 88.5 (112) (57.5) R 2 1/2
LF-24TPM 3" 470 106 52 Dod.99 73 R3 LB-24TSM 3" 715 90 (139) 76 R3
LF-32TPM 4" 875 116 54 Dod.130 100 R4 LB-32TSM 4" 920 92 (165) 99 R4
LF-6TPM 3/4" 185 59 27 Oct.34 20 R 3/4 LB-6TSM 3/4" 260 52 (53) 19.5 R 3/4
LF-12TPM 1 1/2" 500 80.5 42 Oct.55 36 R 1 1/2 LB-12TSM 1 1/2" 700 71 (91) 36 R 1 1/2
LF-16TPM 2" 750 89.5 48 Oct.65 45 R2 LB-16TSM 2" 950 81 (100) 51 R2
LF-20TPM 2 1/2" 1290 98 50 Dod.83 56 R 2 1/2 LB-20TSM 2 1/2" 1250 86 (113) 63 R 2 1/2
LF-24TPM 3" 1480 103 50.8 Dod.96 73 R3 LB-24TSM 3" 1780 92 (139) 78 R3
LF-32TPM 4" 3155 113 53 Dod.126 100 R4 LB-32TSM 4" 2540 98 (168) 101 R4
LF-6TPM 3/4" 175 59 27 Oct.33 19 R 3/4 LB-6TSM 3/4" 210 52.5 (55) 20 R 3/4
LF-8TPM 1" 255 69 33 Oct.41 24 R1 LB-8TSM 1" 300 63 (63) 25.5 R1
Stainless steel
LF-10TPM 1 1/4" 415 80 42 Oct.50 29.5 R 1 1/4 LB-10TSM 1 1/4" 520 70.5 (85) 34 R 1 1/4
LF-12TPM 1 1/2" 575 80 40 Oct.58 36.5 R 1 1/2 LB-12TSM 1 1/2" 580 71.5 (87) 38 R 1 1/2
LF-16TPM 2" 680 90 46.5 Oct.69 46 R2 LB-16TSM 2" 780 78.5 (101) 50.5 R2
LF-20TPM 2 1/2" 1020 99 49 Dod.83 56 R 2 1/2 LB-20TSM 2 1/2" 980 84 (113) 66 R 2 1/2
LF-24TPM 3" 1415 103 51 Dod.96 73 R3 LB-24TSM 3" 1490 92 (139) 78.5 R3
LF-32TPM 4" 2275 112 53 Dod.124 100 R4 LB-32TSM 4" 2080 92 (167) 103.5 R4
Plug L-PD type (Plug cap) Socket L-SD type (Socket cap)
L
A
D
A
L
Material
Aluminum alloy
Copper alloy
Stainless steel
79
LEVER LOCK CUPLA (Plastic)
Models and Dimensions Designs and specifications are subject to change for improvement without notice. / WAF : WAF stands for width across flats.
B
T
H
H
B
A C
L A
L
Material
Application Application
Model Mass (g) Model Mass (g)
(Hose) L A C øH øT øB (Hose) L A H øT øB
LE-6TPH 3/4" 16 74.5 51.5 (23) (32) 20.7 14.2 LC-6TSH 3/4" 64 83 52 (63.5) 20.2 14
LE-8TPH 1" 29 87.5 57.5 (30) (36.5) 26.3 19 LC-8TSH 1" 104 97.5 56.5 (73) 26.2 20
Plastic
Plastic
LE-12TPH 1 1/2" 73 103 61.5 (41.5) (53.5) 40 30 LC-12TSH 1 1/2" 242 109.5 58 (95) 39 29.5
LE-16TPH 2" 122 119 71 (48) (63) 52.5 41 LC-16TSH 2" 269 125 70.5 (105.5) 52.5 41
LE-24TPH 3" 221 151.5 106.5 (45) (91.5) 77 64.5 LC-24TSH 3" 527 161 102 (136.5) 77 64.5
T T
B
B
C
H L H
L
Material
Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L H(WAF) øB T
LA-6TPF 3/4" 19 42 (26) Hex.34 21.3 Rc 3/4 LD-6TSF 3/4" 65 49 Hex.32 21.5 Rc 3/4
LA-8TPF 1" 27 59 (34) Hex.43 22 Rc 1 LD-8TSF 1" 98 61 Hex.41 27 Rc 1
Plastic
Plastic
LA-12TPF 1 1/2" 65 67 (42) Ribbed 65 34 Rc 1 1/2 LD-12TSF 1 1/2" 260 77.5 Ribbed 68 39 Rc 1 1/2
LA-16TPF 2" 102 73 (47.5) Ribbed 78 42 Rc 2 LD-16TSF 2" 285 83 Ribbed 80 51 Rc 2
LA-24TPF 3" 211 90 (52.5) Ribbed 108 71 Rc 3 LD-24TSF 3" 444 90.5 Ribbed 109 77.5 Rc 3
T T
B
H
B
C
H
L
L
Material
Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L H øB T
LF-6TPM 3/4" 23 60 (26) Hex.32 19 R 3/4 LB-6TSM 3/4" 58 49.5 (63.5) 19 R 3/4
LF-8TPM 1" 19 71 (34) Hex.37 23 R1 LB-8TSM 1" 88 61 (73) 23.5 R1
Plastic
Plastic
LF-12TPM 1 1/2" 72 77 (42) Ribbed 63 32 R 1 1/2 LB-12TSM 1 1/2" 227 77.5 (95) 37 R 1 1/2
LF-16TPM 2" 105 84.5 (48) Ribbed 74 44.5 R2 LB-16TSM 2" 251 82.5 (105.5) 48 R2
LF-24TPM 3" 210 102.5 (51.5) Ribbed 100 72 R3 LB-24TSM 3" 397 88 (136.5) 75 R3
Plug L-PD type (Plug cap) Socket L-SD type (Socket cap)
H
A
L
A
L
Material
Plastic
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 80
For Medium Pressure Body material
Specifications
Brass Stainless steel (SUS304), Steel (Nickel plated)
TSP CUPLA
3/8", 1/2" 1" 1 1/2" 3/8", 1/2" 1" 1 1/2"
MPa 5.0 3.0 2.0 1.5 7.5 4.5 3.0 2.0
kgf/cm2 51 31 20 15 76 46 31 20
Working pressure
bar 50 30 20 15 75 45 30 20
For medium pressure general applications PSI 725 435 290 218 1090 653 435 290
Working
Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluids for braided hose
connection type depend upon the Seal material *1 Nitrile rubber NBR Û&WRÛ&
specifications of braided hoses to Working temperature range *2 Fluoro rubber FKM Û&WRÛ& Standard material
1.5 to 7.5 be used. Ethylene-propylene
Û&WRÛ&
rubber EPDM
1.5 to 7.5 MPa Straight through - SUS316 is available as option.
{15 to 76 kgf/cm2} - Maximum working pressure and working temperature range of TSP CUPLA for braided hoses depend upon the
Applicable fluids specifications of braided hoses to be used.
Note: Depending on the *1: Seal material available for braided hoses is nitrile rubber only.
temperature of steam / hot water, *1: Seal material available for steel body is nitrile rubber only.
the heat may damage seal *2: The operable temperature range depends on the operating conditions.
materials.
Water Hydraulic oil Chemicals Air Gas Steam Maximum Tightening Torque Nm {kgf • cm}
3/8"
Valveless structure suits high
Size (Thread) 1/8" 1/4" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
9 14 22 60 90 120 260 280 500
Steel
Flow Direction
are newly added. Fluid flow can be bi-directional
when socket and plug are
- Valveless construction drastically saves pressure loss and connected.
achieves high flow rate.
- Suitable for high viscosity fluids (such as grease).
- Available in various standard body materials, sizes and end
Interchangeability
configurations to cope with diversified applications and
Sockets and plugs can be connected regardless of end configurations if the first number(s) of the
operating situations. model is the same.
- No hose clamp required! Simple and secure connection to
braided hose. Minimum Cross-Sectional Area (mm2)
Note: See the pages of Seal Material Selection Table at the end of this catalog Model
for the suitability of seal materials to fluids. 1TSP 2TSP 3TSP 4TSP 6TSP 8TSP 10TSP 12TSP 16TSP
End configurations
H type 7.0 19.6 38.4 78.5 176 283 530 804 1256
(Hose barb) (ø3) (ø5) (ø7) (ø10) (ø15) (ø19) (ø26) (ø32) (ø40)
M type / F type 15.9 33.1 78.5 132 226 452 804 1134 1885
(Male thread /
Female thread)
(ø4.5) (ø6.5) (ø10) (ø13) (ø17) (ø24) (ø32) (ø38) (ø49)
Model
2TSN-60 3TSN-90 4TSN-120 4TSN-150 6TSN-190 8TSN-250
End configurations
2TPN-60 3TPN-90 4TPN-120 4TPN-150 6TPN-190 8TPN-250
N type 23.7 56.7 95.0 132 226 415
(For braided hose
connection)
(ø5.5) (ø8.5) (ø11) (ø13) (ø17) (ø23)
0.5
{5} 10TSP
0.3
{3}
Pressure loss in MPa {kgf/cm2}
0.1
{1}
0.05
{0.5}
0.03
{0.3}
81
TSP CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
Plug TPH type (Hose barb) Socket TSH type (Hose barb)
T
D
H
B
T
B
A C A
L L
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model (Hose) Model (Hose)
Stainless L øH A C øT øB Stainless L øD A øT øB
Steel Brass steel Steel Brass steel
Plug TPM type (Male thread) Socket TSM type (Male thread)
T H H T
D
B
B
C
L L
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass Stainless L H(WAF) C T øB (Thread) Steel Brass Stainless L øD H(WAF) T øB
steel steel
1TPM Rc 1/8 16 *1 17 17 32 Hex.12 15.5 R 1/8 4.5 1TSM Rc 1/8 25 *1 27 26 30 17.5 Hex.14 R 1/8 4.5
2TPM Rc 1/4 30 33 30 38 Hex.17 18 R 1/4 6.5 2TSM Rc 1/4 66 72 67 42 24 Hex.19 R 1/4 6.5
3TPM Rc 3/8 38 42 38 43 Hex.17 21 R 3/8 10 3TSM Rc 3/8 99 108 100 46 28 Hex.23 R 3/8 10
4TPM Rc 1/2 81 88 81 52 Hex.22 24 R 1/2 13 4TSM Rc 1/2 178 194 179 56 35 Hex.29 R 1/2 13
6TPM Rc 3/4 164 179 165 59 Hex.32 28 R 3/4 17 6TSM Rc 3/4 343 374 346 65 45 Hex.38 R 3/4 18
8TPM Rc 1 273 297 274 73 Hex.41 36 R1 25 8TSM Rc 1 629 665 633 76 58 Hex.50 R1 24
10TPM Rc 1 1/4 520 560 530 83 Hex.50 39 R 1 1/4 32 10TSM Rc 1 1/4 950 1,010 955 86 69 54×ø64 R 1 1/4 32
12TPM Rc 1 1/2 655 705 665 93 Hex.54 *2 45 R 1 1/2 38 12TSM Rc 1 1/2 1180 1275 1190 95 75 58×ø70 R 1 1/2 38
16TPM Rc 2 1240 1345 1250 102 75×ø80 51 R2 50 16TSM Rc 2 2040 2190 2060 108 98 77×ø82 R2 49
Plug TPF type (Female thread) Socket TSF type (Female thread)
T D T
B
C
H L L H
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass Stainless L H(WAF) C T øB (Thread) Steel Brass Stainless L øD H(WAF) T
steel steel
1TPF R 1/8 14 *1 15 14 26 Hex.14 15.5 Rc 1/8 4.5 1TSF R 1/8 25 *1 27 25 27 17.5 Hex.14 Rc 1/8
2TPF R 1/4 28 31 29 34 Hex.17 18 Rc 1/4 6.5 2TSF R 1/4 57 62 57 32 24 Hex.19 Rc 1/4
3TPF R 3/8 43 47 43 38 Hex.21 21 Rc 3/8 10 3TSF R 3/8 83 90 83 35 28 Hex.23 Rc 3/8
4TPF R 1/2 103 113 104 45 Hex.29 24 Rc 1/2 13 4TSF R 1/2 153 167 154 42 35 Hex.29 Rc 1/2
6TPF R 3/4 166 181 167 51 Hex.35 28 Rc 3/4 17 6TSF R 3/4 288 314 289 48 45 Hex.38 Rc 3/4
8TPF R1 321 350 323 60 Hex.41 36 Rc 1 26 8TSF R1 575 607 575 59 58 Hex.50 Rc 1
10TPF R 1 1/4 567 615 573 64 Hex.54 *3 39 Rc 1 1/4 32 10TSF R 1 1/4 821 888 825 64 69 54×ø64 Rc 1 1/4
12TPF R 1 1/2 703 763 630 75 Hex.58 *4 45 Rc 1 1/2 38 12TSF R 1 1/2 1003 1064 1005 71 75 58×ø70 Rc 1 1/2
16TPF R2 1226 1374 1190 83 77×ø82 51 Rc 2 50 16TSF R2 1765 1880 1770 80 98 77×ø82 Rc 2
Plug TPN type (For braided hose connection) Socket TSN type (For braided hose connection)
H2 H1 H1 H2
D
B
C
L L
Application (Hose) *5 Mass (g) Dimensions (mm) Application (Hose) *5 Mass (g) Dimensions (mm)
Model Model
Size (mm) Hose wall thickness Brass Stainless
L H1(WAF) H2(WAF) C øB Size (mm) Hose wall thickness Brass Stainless
L øD H1(WAF) H2(WAF) øB
(mm) steel (mm) steel
2TPN-60 ø6×ø11 2.5±0.25 60 55 (47) Hex.19 Hex.19 18 5.5 2TSN-60 ø6×ø11 2.5±0.25 91 84 (49) 24 Hex.19 Hex.19 5.5
3TPN-90 ø9×ø15 93 87 (52) Hex.23 Hex.24 21 8.5 3TSN-90 ø9×ø15 139 129 (54) 28 Hex.23 Hex.24 8.5
3±0.3 3±0.3
4TPN-120 ø12×ø18 140 130 (60) Hex.27 Hex.27 24 11 4TSN-120 ø12×ø18 222 206 (62) 35 Hex.29 Hex.27 11
4TPN-150 ø15×ø22 182 170 (68) Hex.30 Hex.30 24 13 4TSN-150 ø15×ø22 255 237 (70) 35 Hex.30 Hex.30 13
3.5±0.35 3.5±0.35
6TPN-190 ø19×ø26 261 245 (76) Hex.35 Hex.35 28 17 6TSN-190 ø19×ø26 435 408 (81) 45 Hex.38 Hex.35 17
8TPN-250 ø25×ø33 4±0.4 461 427 (96) Hex.41 Hex.41 36 23 8TSN-250 ø25×ø33 4±0.4 677 633 (93) 58 Hex.50 Hex.41 23
*1 : 1TSP steel is a made-to-order item. *2 : Stainless steel: 54×ø60 *3 : Stainless steel: 54×ø59 *4 : Stainless steel: 58×ø65 *5 : Braided hoses for TPN type and TSN type should be made of soft PVC and woven by reinforcement thread.
- Hydrocarbon type grease is applied to the threaded part of stainless steel nut for TPN type and TSN type to prevent galling.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 82
For Low Pressure Model
Specifications
BV-2TSF BV-3TSF BV-4TSF BV-6TSF BV-8TSF
TSP CUPLA
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
Body material Brass
Pressure unit MPa kgf/cm2 bar PSI
Seal material
1.0 10
Seal material
10
Mark
145
Working
temperature range
For low pressure general applications Working temperature range *1 CUPLA Part Fluoro rubber FKM
Û&WRÛ&
Ball Valve Part Fluoropolymer resin -
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.
socket and ball valve. Fluid flow can be bi-directional when socket and plug are connected.
0.1
{1}
0.01
{0.1}
1 10 100 1000
Interchangeable with standard Flow rate in L/min
TSP CUPLA plug in the same size.
83
TSP CUPLA Socket with Ball Valve
Models and Dimensions WAF : WAF stands for width across flats. Application
Socket BV-TSF type (Female thread)
TSP CUPLA Socket with Ball Valve
L H
Accessory
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 84
For Medium Pressure Body material
Specifications
Brass Stainless steel (SUS304), Steel (Nickel plated)
MPa
5.0
3.0
2.0
1.5
7.5
4.5
3.0
2.0
bar
51
50
31
30
20
20
15
15
76
75
46
45
31
30
20
20
For medium pressure general applications PSI 725 435 290 1090 653 435 290
Mark Working
Seal material temperature range Remarks
Working pressure Valve structure
Seal material *1 Nitrile rubber NBR Û&WRÛ&
Working temperature range *2 Fluoro rubber FKM Û&WRÛ& Standard material
1.5 to 7.5 Ethylene-propylene
EPDM
rubber Û&WRÛ&
1.5 to 7.5 MPa Two-way shut-off *1: Plugs with male thread with nitrile rubber or ethylene-propylene rubber are made-to-order items.
{15 to 76 kgf/cm2} *1: Seal material available for steel body is nitrile and fluoro rubber.
Applicable fluids *2: The operable temperature range depends on the operating conditions.
Note: Depending on the
temperature of steam / hot water,
the heat may damage seal Maximum Tightening Torque Nm {kgf • cm}
materials.
Size (Thread) 1/8" 1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
Water Hydraulic oil &KHPLFDOV $LU Gas Steam
9 14 22 60 90 120 260 500
Steel
{92} {143} {224} {612} ^` {1224} {2652} ^` {5100}
For medium pressure applications, Torque Brass
5
{51}
9
{92}
12
{122}
30
{306}
50 65 150 260
{510} {663} {1530} ^` {2652}
both socket and plug. Various body Plug with male thread type is only available in brass material.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 1SP-A 2SP-A 3SP-A 4SP-A 6SP-A 8SP-A 10SP-A 12SP-A 16SP-A
Volume of air admixture 0.6 1.1 2.7 3.9 11 17 29 45
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model 1SP-A 2SP-A 3SP-A 4SP-A 6SP-A 8SP-A 10SP-A 12SP-A 16SP-A
Volume of spillage 0.4 2.1 3.4 9.5 15 29 45
6$î3$
SP CUPLA Type A
Models and Dimensions WAF : WAF stands for width across flats.
D
C
H L L H
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass Stainless L C H(WAF) T (Thread) Steel Brass Stainless L øD H(WAF) T
steel steel
H C
L
Accessory
See page 166 for the details. See page 165 for the details.
Related product
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 86
For Medium Pressure Body material
Specifications
Brass (Nickel plated)
HW Type
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material
For temperature control piping *1: The operable temperature range depends on the operating conditions.
Flow Direction
The most suitable rubber for hot Fluid flow can be bi-directional when socket and plug are connected.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model HW-2S-F×HW-2P-M HW-3S-F×HW-3P-M HW-4S-F×HW-4P-M
Volume of air 1.2 2.7 3.9
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model HW-2S-F×HW-2P-M HW-3S-F×HW-3P-M HW-4S-F×HW-4P-M
Volume of spillage 0.8 2.1 3.2
0.1 {1}
0.01 {0.1}
1 10 100
Sleeve A A
How to lock How to unlock
Plug
Slide the Lock Ring in the Socket Slide the Lock Ring in the
direction of the arrow A and direction of the arrow A and
rotate it simultaneously. rotate it simultaneously.
When the Stopper is aligned When the Stopper is aligned
with the shallower cutout on with the deeper cutout on
the Lock Ring, it will be in an the Lock Ring, it will be in a
inseparable state. Connected state Stopper separable state. Connected state Stopper
(before lock) Lock Ring (locked) Lock Ring
Unlocked Locked
87
HOT WATER CUPLA HW Type
Models and Dimensions WAF : WAF stands for width across flats.
D
D
H * H
L L
Large
The compression set of the O-ring when used with hot water.
Compression
set
500 700 1000 1500 2000 2500 3000 3500 hours
&DXWLRQ
+RWZDWHUFRQWLQXRXVIORZWHVWE\DPROGWHPSHUDWLRQFRQWUROOHU $OWKRXJK ZH KDYH FRQILUPHG WKDW WKHUH LV QR OHDNDJH LW LV RXU H[SHULPHQWDO YDOXH DQG QRW D
Valve:)RUFRQWLQXRXVXVHRIKRXUVDWÝ&KRXUVDWÝ& JXDUDQWHHGYDOXH3OHDVHFRQVLGHUDERYHKRXUVMXVWDVDJXLGH7KHGXUDELOLW\RIWKHVHDOGLIIHUV
GHSHQGLQJ RQ WKH FXVWRPHUV XVDJH FRQGLWLRQV 1XPEHU RI FRQQHFWLRQ GLVFRQQHFWLRQ IOXLG
O-ring:)RUFRQWLQXRXVXVHRIKRXUVDWÝ&KRXUVDWÝ& DGGLWLYHVHWF
• Air will be admixed at the time of connection. Please purge the air by the equipment side when using with hot water.
• If additives are mixed in water or the piping is filled with steam, the lifetime of the seal will be decreased.
When using in such an environment, conduct performance evaluation test by actual product.
%HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV
For Medium Pressure Body material
Specifications
Brass Stainless steel (SUS 304)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"
ZEROSPILL CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 3.5 36 36 508
Working
Seal material Mark temperature range Remarks
Seal material Nitrile rubber NBR Û&WRÛ& Standard material
Working temperature range *1
Low spill type for medium pressure use Fluoro rubber FKM Û& to Û& Standard material
Ethylene-propylene
rubber EPDM Û& to Û& Standard material
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.
Unique seal design reduces both Stainless steel 14 {143} 22 {224} 60 {612} 90 {918} 120 {1224}
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model ZEL-2SP ZEL-3SP ZEL-4SP ZEL-6SP ZEL-8SP
Volume of air admixture 0.16 0.21 0.37 1.12 1.52
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model ZEL-2SP ZEL-3SP ZEL-4SP ZEL-6SP ZEL-8SP
Volume of spillage 0.06 0.12 0.20 0.43 0.55
5HSHDWHGFRQQHFWLRQVDQGGLVFRQQHFWLRQVRI&83/$RUWKHXVHRIIOXLGVZLWKORZYLVFRVLW\PD\FDXVHVRPHVSLOODJH
0.1 {1}
0.01 {0.1}
1 10 100 1000
89
ZEROSPILL CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
H C H
L L
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless
steel L C øD H (WAF) T (Thread) Brass Stainless
steel L øD H (WAF) T
ZEL-2P R 1/4 34 32 39 26.1 19 Hex.17 Rc 1/4 ZEL-2S R 1/4 133 125 (56) 28 Hex.21 Rc 1/4
ZEL-3P R 3/8 67 63 44.5 32 25 Hex.23 Rc 3/8 ZEL-3S R 3/8 255 239 (66) 35 Hex.27 Rc 3/8
ZEL-4P R 1/2 117 109 52.5 36.8 32 Hex.29 Rc 1/2 ZEL-4S R 1/2 404 382 (76) 42 Hex.32 Rc 1/2
ZEL-6P R 3/4 264 248 68.5 48 39.5 Hex.36 Rc 3/4 ZEL-6S R 3/4 829 784 (95.5) 55 Hex.42 Rc 3/4
ZEL-8P R1 359 339 76.5 56 46 Hex.42 Rc 1 ZEL-8S R1 1406 1326 (114.5) 65 Hex.50 Rc 1
• The photos above show stainless steel model ZEL-8P and ZEL-8S. The profiles of brass couplings are the same as those of the stainless steel couplings.
Main Features
Unique seal design reduces both liquid spillage and air ingress
To compare with SP CUPLA Type A.
Accessory
Push-to-connect design One-hand easy operation
Can be screwed into
Just push the plug into the socket for simple and secure
CUPLA ADAPTER CUPLA with female
threads, 3/8", 1/2", 3/4"
connection. for Braided Hose
This reduces connection time and improves efficiency. Connection
Just push the plug into the socket Simple and secure connection
See page 166 for the details.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 90
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1" 1 1/4", 1 1/2" 2"
HSP CUPLA
MPa 20.6 18.0 14.0
kgf/cm2 210 183 142
Working pressure
bar 206 180 140
PSI 2990 2610 2030
Working
For hydraulic pressure from 14.0 to 20.6 MPa {142 to 210 kgf/cm2} Seal material
Seal material Mark temperature range Remarks
vibration and impact! Male and female Torque Male taper thread
28
{286}
45
{459}
90 100
{918} {1020}
- - - -
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Male parallel thread
Model 2HSP 3HSP 4HSP 6HSP 66HSP 8HSP 10HSP 12HSP 16HSP
Volume of air 0.7 1.9 3.5 3.5 8.2 12.4 44 44 156
2HSP
Male parallel thread 0.1
{1}
Pressure loss in MPa {kgf/cm2}
91
HSP CUPLA
Models and Dimensions Product appearance may vary by size. / WAF : WAF stands for width across flats.
Plug HP type (Female tapered thread) Socket HS type (Female tapered thread)
T T
D
D
C
H L L H
Plug HP-R type (Male tapered thread) Socket HS-R type (Male tapered thread)
T T
D
D
H C H
L L
A
A C
B H H B
L L
A H C H A
L L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 92
HSP CUPLA
Sleeve Stopper Mechanism
Stopper
Models and Dimensions Product appearance may vary by size. / WAF : WAF stands for width across flats.
Locking
Socket HS-PL type (Female tapered thread) the sleeve
With sleeve lock mechanism
T
cannot be made.
TRADE
L H
Accidental
disconnection
Model
Application
(Thread)
Mass (g)
Dimensions (mm) is prevented.
L øD H (WAF) T
2HS-PL R 1/4 134 49 (27.5) 19 Rc 1/4 Align the cutout in the sleeve with Locked
3HS-PL R 3/8 226 60 (33) 23 Rc 3/8 the stopper, and pull the sleeve to
4HS-PL R 1/2 485 (72) (43) 35 Rc 1/2 disconnect.
6HS-PL R 3/4 460 (72) (43) 35 Rc 3/4
The stopper is marked with blue for visual understanding.
8HS-PL R1 1042 93 (58) 46 Rc 1
93 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo
94
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"
Connects hydraulic piping even with residual pressure up to 20.6 MPa {210 kgf/cm2} *1: The operable temperature range depends on the operating conditions.
Purge function will set you free Fluid flow can be bi-directional when socket and plug are connected.
- Both socket and plug have built-in automatic shut-off valves Minimum Cross-Sectional Area (mm2)
to prevent fluid spill out when disconnected.
Model 2HP-PV/2HS-PV 3HP-PV/3HS-PV 4HP-PV/4HS-PV 6HP-PV/6HS-PV 8HP-PV/8HS-PV
- Interchangeable with standard HSP CUPLA plug or socket in
Minimum cross-sectional area 21 37 77 77 203
the same size.
3HS×3HP-PV
0.5
{5}
0.3
{3}
2HS×2HP-PV
Pressure loss in MPa {kgf/cm2}
0.1
{1}
0.05
{0.5}
0.03
{0.3} 8HS×8HP-PV
0.01 4HS×4HP-PV
{0.1} 6HS×6HP-PV
1 3 5 10 30 50 100 300
Flow rate in L/min
Note: Either socket or plug of HYPER HSP CUPLA must be used on the line where the
residual pressure remains. The counterpart of HYPER HSP must be either plug
or socket of standard HSP CUPLA.
When connecting, the purge valve positioned at the point of
plug valve is depressed to release the residual pressure in plug.
95
HYPER HSP CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
D
D
C
H
L L H
Purge valve
Residual pressure
Socket valve
in the line
Note: Either socket or plug of HYPER HSP CUPLA must be used on the line where the residual pressure remains. The counterpart of HYPER HSP must be either plug or socket of standard HSP CUPLA.
HYPER HSP CUPLA can be connected under the residual pressure in the line,but cannot during pressurizing. It may lead to incomplete connection, durability deterioration or possible valve fly out.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 96
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"
210 CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 20.6 210 206 2990
Working
Seal material Mark temperature range Remarks
Seal material
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
For hydraulic pressure up to 20.6 MPa {210 kgf/cm2} Fluoro rubber FKM Û&WRÛ& Available on request
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluid
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 210-2SP 210-3SP 210-4SP 210-6SP 210-8SP
Volume of air 0.85 1.02 2.63 8.83 16.04
210-6SP
0.5
{5}
0.3
{3}
210-2SP
Pressure loss in MPa {kgf/cm2}
210-8SP
0.1
{1}
0.05
{0.5}
0.03
The body material is quenched to cope especially with impulses {0.3}
210-4SP
210-3SP
0.01
{0.1}
1 3 5 10 30 50 100 300
97
210 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
C
H L L H
Application Example
Construction machinery
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 98
For High Pressure Body material
Specifications
Stainless steel (SUS304)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"
HSU CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 21.0 214 210 3050
Working
Seal material Seal material Mark temperature range
Working temperature range *1 Hydrogenated nitrile rubber *2 HNBR -Û&WRÛ&
Stainless steel CUPLA for high pressure up to 21.0 MPa {214 kgf/cm2} *1: The operable temperature range depends on the operating conditions.
7KHVHDOPDWHULDOVXVHGLQ+68&83/$DUHQRWVXLWDEOHIRU)UHRQJDV
Working pressure Valve structure Applicable fluids
Maximum Tightening Torque N m {kgf • cm}
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
21.0
Torque 28 {286} 35 {357} 70 {714} 100 {1020} 180 {1836}
21.0 MPa Two-way shut-off Water Hydraulic oil Gas
{214 kgf/cm 2} Flow Direction
Fluid flow can be bi-directional
The flow volume is increased by when socket and plug
are connected.
0.1 {1}
0.01 {0.1}
1 10 100 1000
Flow rate in L/min
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
1.0 {10}
HSU-2S×HSU-2P
HSU-3S×HSU-3P
HSU-4S×HSU-4P
HSU-6S×HSU-6P
HSU-8S×HSU-8P
0.1 {1}
Pressure loss in MPa {kgf/cm2}
0.01 {0.1}
0.001 {0.01}
1 10 100 1000
Flow rate in L/min
99
HSU CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
C H
H L L
At
connection
Cutout
Socket
Plug
Locked
Locking
the sleeve
A d t d
Accidental disconnection
s t iis p
prevented.
r v t d
Locked
The stopper is marked with blue for visual understanding.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 100
For High Pressure Specifications
Body material Stainless steel (SUS304)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"
S210 CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 20.6 210 206 2990
Working
Seal material Mark temperature range Remarks
Seal material
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material
Stainless steel CUPLA for high pressure up to 20.6 MPa {210 kgf/cm2} Nitrile rubber NBR Û&WRÛ& Made-to-order item
- The products come with dustproof caps.
Working pressure Valve structure Applicable fluids *1: The operable temperature range depends on the operating conditions.
corrosion resistance! Fluid flow can be bi-directional when socket and plug are connected.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model S210-2SP S210-3SP S210-4SP S210-6SP S210-8SP
Volume of air 0.8 1.6 3.2 6.3 14.3
0.5
{5}
0.3
{3}
Pressure loss in MPa {kgf/cm2}
0.1
{1}
S210-8SP
0.05
{0.5}
0.03
{0.3}
0.01
Both socket and plug have built-in {0.1}
automatic shut-off valves 1 3 5 10 30 50 100 300
Flow rate in L/min
101
S210 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
T
T
D
D
C
H
H L
L
How to lock
B
Plug Sleeve Lock Ring Socket
A
Stopper
Connected state (before lock) B
Slide the Lock Ring in the direction of the arrow A and rotate it in either
direction simultaneously. When the Stopper is aligned with the shallow
cutout on the Lock Ring, it will be locked.
How to unlock
B
Plug Sleeve Lock Ring Socket
A
Stopper
Connected state (locked) B
Slide the Lock Ring in the direction of the arrow A and rotate it in either
direction simultaneously. When the Stopper is aligned with the deeper
cutout on the Lock Ring, it will be unlocked.
Ocean development
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 102
For High Pressure Specifications
Body material Special steel (Bright chromate conversion coating : silver color)
Size (Thread) 1/4", 3/8" 1/2", 3/4", 1"
280 CUPLA
MPa 31.5 27.5
kgf/cm2 321 281
Working pressure
bar 315 275
PSI 4570 3990
Working
For hydraulic pressure up to 27.5 to 31.5 MPa {281 to 321 kgf/cm2} Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluid
*1: The operable temperature range depends on the operating conditions.
pressure lines in hydraulic Fluid flow can be bi-directional when socket and plug are connected.
equipment!
Low pressure loss is ideal for
hydraulic equipment.
- Conforms to international standard ISO 7241-1A. Interchangeability
- General purpose hydraulic CUPLA with the working pressure up 6RFNHWDQGSOXJRIGLIIHUHQWVL]HVFDQQRWEHFRQQHFWHG&DQEHFRQQHFWHGZLWKSURGXFWV
to 27.5 to 31.5 MPa {281 to 321 kgf/cm2}. whose mating part dimensions are in compliance with ISO7241-1A.
- Structure keeps pressure loss extremely low, particularly ideal
for hydraulic applications requiring high flow rates. Minimum Cross-Sectional Area (mm2)
- Both socket and plug have built-in automatic shut-off valves to Model 280-2SP 280-3SP 280-4SP 280-6SP 280-8SP
prevent fluid spill out when disconnected. Minimum cross-sectional area 11.4 42.8 79.1 146.5 235.6
- Special steel body material is adopted for its excellent strength
and additional quenching treatment is done to withstand hydro Suitability for Vacuum 1.3 Pa {1×10-2 mmHg}
pressure impacts.
Socket only Plug only When connected
- - Operational
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 280-2SP 280-3SP 280-4SP 280-6SP 280-8SP
Volume of air 0.37 1.02 2.63 8.83 16.04
1.0
{10}
280-6SP
0.5
{5}
280-2SP
Pressure loss in MPa {kgf/cm2}
280-8SP
0.1
{1}
0.05
{0.5}
280-3SP
280-4SP
0.01
{0.1}
1 10 100 200 300
Flow rate in L/min
103
280 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
C H
H L L
Application Example
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 104
For High Pressure Specifications
Body material 6SHFLDOVWHHO(1LFNHOSODWHG)
Size (Thread)
350 CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 34.5 352 345 5000
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range
Fluoro rubber FKM Û&WRÛ& 6WDQGDUGPDWHULDO
Flow Direction
Their “airless valve shut-off design” )OXLGIORZFDQEHELGLUHFWLRQDOZKHQVRFNHWDQGSOXJDUHFRQQHFWHG
1.0
{10}
63
350-4SP
350-2SP
0.1
{1}
Pressure loss in MPa {kgf/cm2}
63
63
0.010
{0.10} 350-3SP 350-6SP
0.001
{0.01}
1 10 100 1000
350 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
H C
H
L L
*The above picture and external dimensions are the appearance of 350-8P. Product appearance may vary by size.
Application Example
Hydraulic unit
Optional Accessory
Specifications
Model PAD-2 PAD-3FM PAD-4FM PAD-6FM PAD-8FM
Body material Steel (Nickel plated)
Drain outlet port For 8 mm OD Application: Rc 1/8 (Max. Tightening Torque: 5 Nm) Residual pressure
tube purge button
Applicable fluids Hydraulic oil Drain outlet port
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1
PAD-2
Nitrile rubber NBR Û&WRÛ& Standard material
*1: The operable temperature range depends on the operating conditions.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 106
For High Pressure Specifications
Body material Special steel (Nickel plated)
F35
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material
For hydraulic pressures up to 35.0 MPa {357 kgf/cm2} with flat contact face *1: The operable temperature range depends on the operating conditions.
Flat contact face design reduces Fluid flow can be bi-directional when socket and plug are connected.
0.1 {1}
0.01 {0.1}
1 10 100 1000
Flow rate in L/min
107
FLAT FACE CUPLA F35
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
C
H L L H
Application Example
Snow plow
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 108
For High Pressure Specifications
Body material Special steel (Nickel plated)
FF
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
For hydraulic pressure up to 35.0 MPa {357 kgf/cm2} with flat contact face *1: The operable temperature range depends on the operating conditions.
Flow Direction
Compared with 350 CUPLA and Fluid flow can be bi-directional when socket and plug are connected.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model FF-3S×FF-3P FF-4S×FF-4P FF-6S×FF-6P FF-8S×FF-8P
Volume of air admixture 0.018 0.029 0.033 0.080
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model FF-3S×FF-3P FF-4S×FF-4P FF-6S×FF-6P FF-8S×FF-8P
Volume of spillage 0.009 0.023 0.031 0.110
0.1 {1}
0.01 {0.1}
1 10 100 1000
Offset concave flat face enables quick and smooth connection
Flow rate in L/min
109
FLAT FACE CUPLA FF
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
A
H L L H
Applications
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 110
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread)
450B CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 44.1 450 441 6400
Working
Seal material Mark temperature range Remarks
Seal material
Nitrile rubber NBR Û&WRÛ& Standard material
Working temperature range *1
For hydraulic pressure up to 44.1 MPa {450 kgf/cm2} Fluoro rubber FKM Û&WRÛ& Made-to-order item
Stand-alone leakage rate
Working pressure Valve structure Applicable fluid 0.1 mL/min at 0.3 MPa {3 kgf/cm2}
on either socket or plug
*1: The operable temperature range depends on the operating conditions.
44.1
44.1 MPa Two-way shut-off Hydraulic oil Maximum Tightening Torque Nm {kgf • cm}
{450 kgf/cm2}
Torque ^`
superior durability! Sleeve stopper Fluid flow can be bi-directional when socket and plug are connected.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Volume of air admixture 1.43
450B-3SP
0.1
{1}
Pressure loss in MPa {kgf/cm2}
0.01
{0.1}
0.001
{0.01}
1 10 100
Models and Dimensions WAF : WAF stands for width across flats.
C
L H
H L
111 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 3/8", 1/2"
700R CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 68.6 700 686 9950
Working
Seal material Mark temperature range Remarks
Seal material
Nitrile rubber NBR Û&WRÛ& Standard material
Working temperature range *1
For hydraulic pressure up to 68.6 MPa {700 kgf/cm2} Fluoro rubber FKM Û&WRÛ& Made-to-order item
Stand-alone leakage rate For 700R-3SP, 0.05 mL/min at 0.2 MPa {2 kgf/cm2}
Working pressure Valve structure Applicable fluid
on either socket or plug For 700R-4SP, 0.5 mL/min at 0.3 MPa {3 kgf/cm2}
- Do not use in an environment where there is impulse pressure.
68.6 *1: The operable temperature range depends on the operating conditions.
68.6 MPa Two-way shut-off Hydraulic oil Maximum Tightening Torque Nm {kgf • cm}
{700 kgf/cm2}
Size (Thread) 3/8" 1/2"
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 700R-3SP 700R-4SP
Volume of air admixture 1.0 2.2
700R-3SP
Pressure loss in MPa {kgf/cm2}
700R-4SP
0.1
{1}
0.01
{0.1}
1 10 100
Models and Dimensions WAF : WAF stands for width across flats.
C
H
H L L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 112
For Multi-Port Connection (Manual) Specifications
&83/$%UDVV(&KURPHSODWHG)
MULTI CUPLA
Body material 3ODWH$OXPLQXPDOOR\(4, 8, 12 ports)3ODWH6WHHO(SRUWV)
/RFNLQJXQLW6WHHODQGRWKHUV
Size (Thread) Rc 1/8
Pressure unit MPa kgf/cm2 bar PSI
MAM Type
Working pressure 0.7 7 7 102
Working
Seal material Seal material Mark temperature range
Working temperature range *1 Nitrile rubber NBR -Û&WRÛ&
Multiple air port system
7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
Working pressure Valve structure Applicable fluid
Maximum Tightening Torque Nm {kgf • cm}
0.7 Torque 5 {51}
0.5
prevent accidental disconnection.
0.4
- Valve on socket side only. 0.3
0.2
0.1
Plug side plate 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Guide Pin
Pressure in MPa {kgf/cm2}
Model MAM-1TP-4×MAM-1S-4 (4 ports type) Application (Thread): R 1/8 Mass: 150 g (Plug), 500 g (Socket)
Dimensions (mm)
Plate with coupling Socket: Model MAM-1S-4
4
(81)
Ports
2
B
Plug: Model MAM-1TP-4 ( 76) ( 76) 2
ø4.3
ø4.3
A
ø8
ø8
(18)
(18)
30
40
40
30
Model MAM-1TP-8×MAM-1S-8 (8 ports type) Application (Thread): R 1/8 Mass: 250 g (Plug), 650 g (Socket)
Dimensions (mm)
Plate with coupling Socket: Model MAM-1S-8
MAM Type 0$073î0$06
(8 ports type) Connect position
Disconnect position
8
Valve open position
(81)
Ports
2
B Plug: Model MAM-1TP-8 ( 76) ( 76) 2
ø4.3
ø4.3
A
ø8
ø8
(18)
(18)
40
40
30
30
113
MULTI CUPLA MAM Type
Models and Dimensions WAF : WAF stands for width across flats.
Model MAM-1TP-12×MAM-1S-12 (12 ports type) Application (Thread): R 1/8 Mass: 350 g (Plug), 800 g (Socket)
Dimensions (mm)
Plate with coupling 2
ø4.3
MAM Type B
ø8
(21)
30
40
12
Ports B (56) 60
8
(97 )
Cross section B-B (138)
Plug: Model
170
180 MAM-1TP-12
MAM-1TP-12×MAM-1S-12
(12 ports type)
Connect position
Disconnect position
Valve open position
(81)
( 76) ( 76) 2
ø4.3
A
ø8
Socket: Model
(21)
30
40
MAM-1S-12
(53) (56) A
8
(97 )
Cross section A-A
(138)
170
180
Model MAM-1TP-16×MAM-1S-16 (16 ports type) Application (Thread): R 1/8 Mass: 680 g (Plug), 1180 g (Socket)
2 Dimensions (mm)
Plate with coupling
ø4.3
MAM Type
ø8
(21)
30
40
16
Ports 8
B
(56) 60
(97 )
Cross section B-B
(138)
Plug: Model
(179)
MAM-1TP-16
211
MAM-1TP-16×MAM-1S-16
221
(16 ports type)
Connect position
2
( 76) ( 76)
ø4.3
A
ø8
Socket: Model
(21)
40
30
MAM-1S-16
(53) A
(56) 8
(97 ) Cross section A-A
(138)
(179)
211
221
Plug Model MAS-1TP (Individual CUPLA) Socket Model MAS-1S (Individual CUPLA)
• Application (Thread): R 1/8 Mass: 17 g • Application (Thread): R 1/8 Mass: 33 g
• Can be mounted on model MAM-1TP-4/MAM-1TP-8/MAM-1TP-12/MAM-1TP-16. • Can be mounted on model MAM-1S-4/MAM-1S-8/MAM-1S-12/MAM-1S-16.
15 (WAF)
Rc 1/8 Rc 1/8
ø16.5
ø16.5
ø14
ø14
25 39 12 (WAF)
Dimensions (mm) Dimensions (mm)
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 114
For Multi-Port Connection (Manual) Specifications
Plug MAM-B-1P8 MAM-B-1P12 MAM-B-2P6 MAM-B-2P8
MULTI CUPLA
Model
Socket MAM-B-1S8 MAM-B-1S12 MAM-B-2S6 MAM-B-2S8
Number of ports 8 12 6 8
Size (Thread) 1/8" 1/4"
Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
Model 1SP type 2SP type
Lever
Volume of spillage 0.4 0.8
MAM-B-2P6×MAM-B-2S6
(6 ports type) Flow Rate - Pressure Loss Characteristics Per port of CUPLA
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
1.0 {10}
MAM-A-1S×MAM-A-1P
MAM-A-2S×MAM-A-2P
0.1 {1}
Socket side plate
Pressure loss in MPa {kgf/cm2}
0.01 {0.1}
MAM-B-1P8×MAM-B-1S8
(8 ports type)
0.001 {0.01}
1 10 100
MAM-B-1P12×MAM-B-1S12
(12 ports type)
115
MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.
(65°
)
(62) )
14
(When lever is in lock position)
(R1
ct
ne
con
valve open
t
disconnec
Valve open position
(10°)
Disconnect position
Plug: Model
MAM-B-1P8
4×ø7
(99)
(96)
(21)
(21)
( 73)
(11.5) (11.5)
(11.5) (11.5)
61
52
(3)
(3)
7 (26) (26) (26) (26)
MAM-B Type 12
Ports
Socket: Model
MAM-B-1S12
(65°
)
(62) )
14
(When lever is in lock position) (R1
ct
ne
con
valve open
t
disconnec
Disconnect position
Plug: Model
MAM-B-1P12
4×ø7
(108)
(111)
(24.5)
(24.5)
(22)
(1.5)
(1.5)
(22)
(85)
73
64
(21.5)
(21.5)
(1)
(1)
(24)
(24)
Plug Model MAM-A-1P (Individual CUPLA) Socket Model MAM-A-1S (Individual CUPLA)
• Application (Thread): R 1/8 Mass: 25 g • Application (Thread): R 1/8 Mass: 49 g
• Can be mounted on model MAM-B-1P8 and MAM-B-1P12. • Can be mounted on model MAM-B-1S8 and MAM-B-1S12.
Rc 1/8 Rc 1/8
ø17.5
ø16
ø17
ø14
14 (WAF) 34 41 14 (WAF)
Dimensions (mm) Dimensions (mm)
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 116
MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.
MAM-B Type 6
Ports
Socket: Model
MAM-B-2S6
(65°
)
(62) )
14
(R1
(When lever is in lock position)
ct
ne
con
valve open
t
disconnec
Valve open position
(10°)
Disconnect position
Plug: Model
MAM-B-2P6
4×ø7
(121)
(118)
(22)
(22)
(95.2)
83
74
(5)
(5)
(32)
(32)
10 (28) (28)
(11.2) 15 (20.7 ) (28) (28) (When lever is in lock position 62) (When lever is in lock position 63) (30.8)
MAM-B Type 8
Ports
Socket: Model
MAM-B-2S8
(65°
)
(62) )
14
(When lever is in lock position)
(R1
ct
ne
con
valve open
t
disconnec
Disconnect position
Plug: Model
MAM-B-2P8
4×ø7
(108)
(111)
(8.5)
(8.5)
(22)
(22)
(85)
64
73
(18.5)
(18.5)
(5)
(5)
Plug Model MAM-A-2P (Individual CUPLA) Socket Model MAM-A-2S (Individual CUPLA)
• Application (Thread): R 1/4 Mass: 40 g • Application (Thread): R 1/4 Mass: 82 g
• Can be mounted on model MAM-B-2P6 and MAM-B-2P8. • Can be mounted on model MAM-B-2S6 and MAM-B-2S8.
Rc 1/4 Rc 1/4
ø20
ø22
ø19
ø16
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
117 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo
118
For Multi-Port Connection (Manual) Specifications
Plug MAM-A-2P12 MAM-A-3P6 MAM-A-3P12 MAM-A-4P4 MAM-A-4P8
MULTI CUPLA
Model
Socket 0$0$6 0$0$6 0$0$6 0$0$6 0$0$6
Number of ports 12 6 12 4 8
Size (Thread) 1/4" 3/8" 1/2"
Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
Model 2SP type 3SP type 4SP type
Lever Volume of spillage 0.8 2.1 3.4
MAM-A-2P12×MAM-A-2S12
Flow Rate - Pressure Loss Characteristics Per port of CUPLA
(12 ports type) >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
1.0 {10}
0$0$6î0$0$3
0$0$6î0$0$3
0$0$6î0$0$3
0.1 {1}
Socket side plate
Pressure loss in MPa {kgf/cm2}
0.01 {0.1}
MAM-A-3P12×MAM-A-3S12
(12 ports type)
0.001 {0.01}
1 10 100
MAM-A-4P8×MAM-A-4S8
(8 ports type)
119
MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.
(65
Connect position
°)
ø11
)
(117) 71
(R1
ø6
(When lever is in lock position) 7.5
(15)
ect
conn
valve open
disconnect
2 (4 corners)
Plug: Model
MAM-A-2P12
(157)
(143)
(34.5)
34.5
(31.5)
31.5
(1.5)
1.5
1.5
(1.5)
(116.4)
102
88
90
(31.5)
(34.5)
31.5
34.5
A
A 35 35 (21.5) 15 55
8 (35) (35)
63 63 (91.5)
Plug Model MAM-A-2P (Individual CUPLA) Socket Model MAM-A-2S (Individual CUPLA)
• Application (Thread): R 1/4 Mass: 40 g • Application (Thread): R 1/4 Mass: 82 g
Rc 1/4 Rc 1/4
ø20
ø22
ø19
ø16
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 120
MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.
(65
Connect position
°)
ø11
)
(117) 71
(R1
ø6
(When lever is in lock position) 7.5
(15)
ect
conn
valve open
disconnect
2 (4 corners)
Plug: Model
MAM-A-3P6
(157)
(143)
(34.5)
34.5
(1.5)
1.5
(116.4)
90
102
88
(31.5)
31.5
A
(65
Connect position
°)
ø11
)
(117) 71
(R1
ø6
(When lever is in lock position) 7.5
(15)
ect
conn
disconnect
2 (4 corners)
Valve open position Disconnect position
Plug: Model
MAM-A-3P12
(147) (When lever is in lock position)
4×ø9
(157)
(143)
(34.5)
(31.5)
34.5
31.5
(1.5)
1.5
(1.5)
1.5
(116.4)
102
88
90
(31.5)
(34.5)
31.5
34.5
Plug Model MAM-A-3P (Individual CUPLA) Socket Model MAM-A-3S (Individual CUPLA)
• Application (Thread): R 3/8 Mass: 62 g • Application (Thread): R 3/8 Mass: 122 g
Rc 3/8 Rc 3/8
ø23
ø20
ø24
ø26
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
121 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.
(65
Connect position
°)
ø11
)
(117) 71
(R1
ø6
(When lever is in lock position) 7.5
(15)
ect
conn
valve open
disconnect
2 (4 corners)
Plug: Model
MAM-A-4P4
(152)
(138.5)
(111.4)
(20) (25)
25
85
102
88
A
20
8 A 41 41 (21.5) 15 55
15 (26) (41) (41)
138 (91.5)
(15.1) 43 127
(117) (When lever is in lock position) (171) (Lever in disconnect position)
(61) 147
159
(65
Connect position
°)
ø11
)
(117) 71
(R1
ø6
(When lever is in lock position) 7.5
(15)
ect
conn
disconnect
2 (4 corners)
Plug: Model
MAM-A-4P8
(149) (When lever is in lock position)
4×ø9
(159)
(145)
(10)
(30)
30
(120.4)
10 10
106
94
88
(30)
A
(10)
30
A 41 41 (21.5) 15 55
(41) (41)
8 76 76 (91.5)
15 (26) ( 76) ( 76) (Lever in disconnect position)
208
(15.1) 43 197
(117) (When lever is in lock position) (171)
(61) 217 229
Plug Model MAM-A-4P (Individual CUPLA) Socket Model MAM-A-4S (Individual CUPLA)
• Application (Thread): R 1/2 Mass: 127 g • Application (Thread): R 1/2 Mass: 256 g
Rc 1/2 Rc 1/2
ø30
ø32
ø32
ø25
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 122
For Multi-Port Connection (Manual) Specifications (Individual coupling)
Plug MAM-A-1P MAM-A-2P MAM-A-3P MAM-A-4P
MULTI CUPLA
Model
Socket MAM-A-1S MAM-A-2S MAM-A-3S MAM-A-4S
Size (Thread) Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2
Body material Brass (Nickel plated)
MAM-A-SP Type
Pressure unit MPa kgf/cm2 bar PSI
Admixture of Air on Connection per Port May vary depending upon the usage conditions. (mL)
MULTI CUPLA series and plates that can mount MAM-A-SP Type Model MAM-A-1S×MAM-A-1P MAM-A-2S×MAM-A-2P MAM-A-3S×MAM-A-3P MAM-A-4S×MAM-A-4P
Volume of air 0.6 1.1 2.7 3.9
MAM-B Type (See page 115 to 117) MAM-B Type plate (See page 126 to 127)
MAM-A Type (See page 119 to 122) MAM-A Type plate (See page 128 to 130) Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
Model MAM-A-1S×MAM-A-1P MAM-A-2S×MAM-A-2P MAM-A-3S×MAM-A-3P MAM-A-4S×MAM-A-4P
Volume of spillage 0.4 0.8 2.1 3.4
0.1 {1}
Pressure loss in MPa {kgf/cm2}
0.01 {0.1}
0.001 {0.01}
1 10 100
Models and Dimensions WAF : WAF stands for width across flats.
Plug For mounting onto plug side plate (Female thread) Socket For mounting onto socket side plate (Female thread)
T T
D2
D2
D1
D1
H L L H
Valve-less (Plug and Socket without valve) are available on request as made-to-order versions.
In such case, the model name ends with "-VL". (ex: MAM-A-2P-VL)
123 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For Multi-Port Connection (Manual) Specifications (Individual coupling)
Plug MAM-A-ZEL-2P MAM-A-ZEL-3P MAM-A-ZEL-4P
MULTI CUPLA
Model
Socket MAM-A-ZEL-2S MAM-A-ZEL-3S MAM-A-ZEL-4S
Size (Thread) Rc 1/4 Rc 3/8 Rc 1/2
Body material Brass (Nickel plated)
MAM-A-ZEL Type
Pressure unit MPa kgf/cm2 bar PSI
greatly reduces both liquid spillage Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
and air admixture. Socket only Plug only When connected
- Original valve stucture reduces both liquid spillage and air - - Operational
admixture on connection and disconnection.
- Automatic shut-off valves in both socket and plug prevent fluid Admixture of Air on Connection per Port May vary depending upon the usage conditions. (mL)
spill out on disconnection. Model MAM-A-ZEL-2S×MAM-A-ZEL-2P MAM-A-ZEL-3S×MAM-A-ZEL-3P MAM-A-ZEL-4S×MAM-A-ZEL-4P
Volume of air 0.16 0.21 0.39
Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
MULTI CUPLA series and plates that can mount MAM-A-SP Type Model MAM-A-ZEL-2S×MAM-A-ZEL-2P MAM-A-ZEL-3S×MAM-A-ZEL-3P MAM-A-ZEL-4S×MAM-A-ZEL-4P
Volume of spillage 0.06 0.12 0.15
MAM-B Type* (See page 115 to 117) MAM-B Type plate* (See page 126 to 127)
MAM-A Type (See page 119 to 122) MAM-A Type plate (See page 128 to 130) Flow Rate - Pressure Loss Characteristics
*Excluding size Rc 1/8
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
Plug Socket 1.0 {10}
MAM-A-ZEL-2S×MAM-A-ZEL-2P
MAM-A-ZEL-3S×MAM-A-ZEL-3P
MAM-A-ZEL-4S×MAM-A-ZEL-4P
0.1 {1}
Low
spillage
Pressure loss in MPa {kgf/cm2}
spillage
(6 ports of size 1/4")
4.8 mL 0.36 mL
0.001 {0.01}
1 10 100
(May vary. Depends on the application.) Flow rate in L/min
Models and Dimensions WAF : WAF stands for width across flats.
Plug For mounting onto plug side plate (Female thread) Socket For mounting onto socket side plate (Female thread)
T T
D2
D1
D1
D2
H L L H
One way valve types (Plug without valve) are available on request as made-to-order versions.
In such case, the model name ends with "-VL". (ex: MAM-A-2P-VL)
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 124
For Multi-Port Connection (Manual) Sokcet
MULTI CUPLA
side plate
Plates with lock unit
Plug
side plate
(without CUPLA)
Lever
&RXSOLQJ6RFNHW
&RXSOLQJ3OXJ
MAM-A-ZEL and MAM-A-SP Type can be One way valve for MAM-A-ZEL (Plug without valve)
and valve-less MAM-A-SP (Plug and Socket without valve)
mounted on the same plates. are available on request as made-to-order versions.
1RWH0$0$=(/7\SHLVQRWLQWHUFKDQJHDEOHZLWKWKH0$0$637\SH
In such case, the model name ends with "-VL".
(ex: MAM-A-2P-VL)
Plate
&RXSOLQJERG\ 6L]H7KUHDG 1XPEHURISRUWV 3ODWHPRGHORI3OXJVLGH 3ODWHPRGHORI6RFNHWVLGH Outer dimensions
8 MAM-B-1P8-CL MAM-B-1S8-CL See page 126
1/8
12 MAM-B-1P12-CL MAM-B-1S12-CL See page 126
MAM-A-SP Type
,QRUGHUWREDODQFHWKHIRUFHRIV\VWHPSUHVVXUHSODFHHDFK&83/$V\PPHWULFDOO\IURPWKHORFNXQLWFHQWHU
125
Plate of MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.
8
Ports
Applicable Coupling
(See page 123) MAM-A-1P MAM-A-1S
(65°
)
(62)
4)
(When lever is in lock position) (R11
(10°)
Disconnect position
(96)
(99)
21
21
(73)
11.5 11.5
11.5 11.5
61
52
3
8x(ø16) 26 26 12 (55)
7 8x(ø14) 26 26 48.5 48.5 (86)(Lever in disconnect position)
(19) 12 48.5 48.5 (62)(When lever is in locked position) (63)(When lever is in locked position)
37 129 (114)
(56) 145 130
12
Ports
Applicable Coupling
(See page 123) MAM-A-1P MAM-A-1S
Connect position
(65°
)
(62)
4)
(When lever is in lock position) (R11
Disconnect position
22
1.5
1.5
22
1
1
(85)
64
73
21.5
21.5
24
24
12 (55)
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 126
Plate of MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.
(65°
)
(62)
4)
(R11
(When lever is in lock position)
(10°)
Disconnect position
(121)
(118)
22
22
(95.2)
74
83
5
5
32
32
6x(ø16)
6x(ø20)
10 28 28 28 28 (19) 15 (52)
(16) 15 22 89 (When lever is in lock position 62) (When lever is in lock position 63) (86)(Lever in disconnect position)
53 115 (114)
90
(62)
4)
(R11
(When lever is in lock position)
Disconnect position
(111)
8.5
8.5
22
22
(85)
64
73
18.5
18.5
5
8x(ø16)
8x(ø20)
10 28 28 28 28 (19) 15 (52)
(16) 15 22 51.5 51.5 51.5 51.5
53 134 (114) (86)(Lever in disconnect position)
150 136
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
127 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Plate of MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.
(65
°)
1)
17
(R
(117)
ø11
(When lever is in lock position)
ø6
7.5
(15)
4×ø9
(147)(When lever is in lock position)
(157)
(143)
34.5
34.5
1.5
1.5
(116.4)
102
88
90
6x(ø20)
31.5
31.5
6x(ø16)
A
(7)
(10)
8 35 35 A 35 35 (21.5) 15 55
(18) 15 28 112 118 (91.5)(Lever in disconnect position)
61 132 139
1)
17
(R
(117)
ø11
7.5
(15)
(157)
(143)
34.5
34.5
31.5
31.5
1.5
1.5
1.5
(116.4)
102
90
88
31.5
31.5
1.5
12x(ø16)
34.5
34.5
A 12x(ø20)
(7)
(21.5) 15
(10)
8 35 35 A 35 35 55
(18) 15 28 63 63 63 63 (91.5)(Lever in disconnect position)
61 170 174
190 195
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 128
Plate of MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.
MAM-A Type
Connect position
Plate without couplings
Plate model of Socket side
Plug Socket
MAM-A-3S6-CL
6
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-3P
MAM-A-ZEL-3P
MAM-A-3S
MAM-A-ZEL-3S
(65
°)
1)
17
(R
(117)
(When lever is in lock position)
ø11
ø6
7.5
(15)
4×ø9
(147)(When lever is in lock position)
(157)
(143)
34.5
34.5
(116.4)
102
88
90
1.5
1.5
31.5
31.5
6x(ø20) 6x(ø24)
A
(7)
(10)
1)
17
(R
(117)
(When lever is in lock position)
ø11
ø6
7.5
(15)
4×ø9
(147)(When lever is in lock position)
(157)
(143)
34.5
34.5
31.5
31.5
1.5
1.5
(116.4)
102
90
88
31.5
31.5
1.5
1.5
34.5
34.5
12x(ø20) A 12x(ø24)
(7)
(21.5) 15
(10)
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
129 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Plate of MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.
MAM-A Type
Connect position
Plate without couplings
Plate model of Socket side
Plug Socket
MAM-A-4S4-CL
4
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-4P
MAM-A-ZEL-4P
MAM-A-4S
MAM-A-ZEL-4S
(65
°)
1)
17
(R
(117)
(When lever is in lock position)
ø11
ø6
7.5
(15)
Valve open position Disconnect position
Cross section A-A
(4 corners)
(152)
(138.5)
25
25
(111.4)
102
4x(ø25)
85
88
4x(ø30)
20
20
A
(10)
8 41 41 A 41 41 (21.5) 15 55
(18) 15 28 127 138 (91.5)(Lever in disconnect position)
61 147 159
Plate without couplings MAM-A Type Connect position Plate model of Socket side
Plug Socket
MAM-A-4S8-CL
8
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-4P
MAM-A-ZEL-4P
MAM-A-4S
MAM-A-ZEL-4S
(65
°)
1)
17
(R
(117)
(When lever is in lock position)
ø11
ø6
7.5
(15)
(159)
(145)
30
30
(120.4)
10 10
10 10
106
88
94
8x(ø25) 8x(ø30)
30
30
A
(9)
(10)
8 41 41 A 41 41 (21.5) 15 55
(18) 15 28 76 76 152 (91.5)(Lever in disconnect position)
61 197 208
217 229
Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 130
For Multi-Port Connection (Automatic) Body material
Specifications
Stainless steel (Nickel plated)
MULTI CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 7.0 71 70 1020
Working
Seal material Sealing material Mark temperature range
MAS (Snap ring) type * Assign the actual value of pressure [P (MPa), p (kgf/cm2)] to the above formula to calculate the load.
Maintain the connection with the minimum load or more, but not more than the maximum acceptable load.
(Plug)
Flow Rate - Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
1.0 {10}
MAS-2S×MAT-2P
MAS-3S×MAT-3P
MAS-4S×MAT-4P
MAS-6S×MAT-6P
MAS-8S×MAT-8P
Application Example
Oil and air circuits single action connect/disconnect for automated mold replacement
131
MULTI CUPLA MAS Type / MAT Type
Models and Dimensions WAF : WAF stands for width across flats.
Plug MAS type (With snap ring) Socket MAS type (With snap ring)
T H H T
D1
D2
D2
D1
(15) 15 L2 15 (15)
(30) (30)
L1 L
Plug MAT type (Thread screw mount) Socket MAT type (Thread screw mount)
T H H T
D2
D1
D1
D2
L3 15 L2 15 L2
L1
L1
A
0
D
1.6
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 132
For Multi-Port Connection (Automatic) Specifications
Socket: Brass (Nickel plated)
MULTI CUPLA
Body material
Plug: Brass (Nickel plated)
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
-Û&WRÛ&
One-way shut-off type for Low pressure use *1: The operable temperature range depends on the operating conditions.
Solo use of socket is possible. - Sockets and plugs can be connected regardless of end configurations.
- Not interchangeable with MALC-SP Type (for medium pressure use) MALC-1SP or
MALC-HSP Type (for high pressure use) MALC-1HSP.
Suitable for operation of ejector
pins to open/close valve gates Minimum Cross-Sectional Area (mm2)
Minimum cross-sectional area 28
1.4
1.2
1.0
0.8
Flow rate in m3/min
0.6
133
MULTI CUPLA MALC-01 Type for Low Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.
Plug MALC-01TP type (Thread screw mount) Socket MALC-01S type (Thread screw mount)
T H H T
D
B
L2 L3 L3 L2
L1 L1
Plug MALC-01TP-FL type (With flange) Socket MALC-01S-FL type (With flange)
D D
H
A
L4 L4
L2 L3 L3 L2
L1 L1
3 0á
1.6 1.6
D1
D2
4 5á
D2
D4
D3
D1
Dimensions (mm) Dimensions (mm)
Model Model
øD1 øD2 L1 L2 L3 L4 T D1 øD2 øD3 øD4 L1 L2 T
MALC-01S +0.05 +0.05 +0.2 25 MALC-01S-FL 25 2×M4×0.7
15.8 0 14.8 0 3 7.5 0 16 M14×1 PCD28 20 16 14.8 +0.05
0 2.5 +0.1
0 Thread depth
MALC-01TP 18 MALC-01TP-FL 16 10 mm or more
Socket Plug
ø6
After
C0.2 or less connection
ø2
mm
Counterpart
The angle of inclination between the socket
MALC-01 Type Equipment
and counterpart must be within 0.5 degrees.
(Socket)
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 134
For Multi-Port Connection (Automatic) Body material
Specifications
Stainless steel (Socket body: Nickel plated)
MULTI CUPLA
Thread screw mount 0$/&63 0$/&WR63 0$/&63
Model Flange - 0$/&WR63)/ -
Snap ring - 0$/&63) 0$/&63(-F/-16F)
Low spill type for medium pressure use bar 70 (20) 50 (20) 15 (15)
PSI 1020 (290) 725 (290) 218 (218)
Working pressure Valve structure Applicable fluids
Working
Seal material Sealing material Mark temperature range
Working temperature range *2 Fluoro rubber FKM -Û&WRÛ&
1.5 to 7.0 *1: The value in brackets is Maximum working pressure of individual plug or socket.
Two-way shut-off *2: The operable temperature range depends on the operating conditions.
1.5 to 7.0 MPa Water Hydraulic oil Air
(Spill Reduction)
{15 to 71 kgf/cm2}
Maximum Tightening Torque Nm {kgf • cm}
A single operation enables Model
Thread screw mount 20 {204}
1SP 2SP
30 {306}
3SP
35 {357}
4SP
45 {460}
6SP 8SP
60 {612} 75 {765}
12SP
80 {816}
12SP-16F
-
simultaneous connections of Flange - 7 {71.5} 7 {71.5} 7 {71.5} 7 {71.5} 23 {235} - -
multiple lines. A special design Snap ring - - - - - 260 {2652} 280 {2856} 350 {3570}
* Assign the actual value of pressure [P (MPa), p (kgf/cm2)] to the above formula to calculate the load.
Maintain the connection with the minimum load or more, but not more than the maximum acceptable load.
0$/&6î0$/&3
0$/&6)/î0$/&3)/
(Socket) 0.1 {1} 0$/&6)î0$/&3)
0$/&6î0$/&3
0$/&6)î0$/&3)
0$/&6)î0$/&3)
135
MULTI CUPLA MALC-SP Type for Medium Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.
Plug MALC-1 to 12P type (Thread screw mount) Socket MALC-1 to 12S type (Thread screw mount)
H H
T T
D
L2 L3 L3 L2
L1 L1
Plug MALC-2 to 6P-FL type (With flange) Socket MALC-2 to 6S-FL type (With flange)
L3 ( 7.6) ( 7.6) L3
L2 13 17 L2
L1 L1
Plug MALC-8P-FL type (With flange) Socket MALC-8S-FL type (With flange)
L4 L4
L2 L3 L3 L2
L1 L1
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 136
MULTI CUPLA MALC-SP Type for Medium Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.
Plug MALC-8 / 12P type (With snap ring) Socket MALC-8 / 12S type (With snap ring)
T T
D
H L2 L3 L3 L2 H
L1 L1
L4 or more L1 or more
L3
3 0á
L2 or more
T 1.6
D2
D1
L1
D3 or more
P1 ±0.1
(30á)
P2 ±0.05
3 0á
1.6
D2
D1
4 5á
D3 or more
(30á) P2 ±0.05 T
P1 ±0.1
.5
C0
C0
C0
.5
15 ±0.1
30 ±0.1
Plate with 15 mm or 30 mm thickness can be mounted.
Dimensions (mm)
Model
øD1
MALC-8S-10F +0.1
60.1 0
MALC-8P-10F
MALC-12S-F +0.1
80.1 0
MALC-12P-F
MALC-12S-16F +0.1
80.1 0
MALC-12P-16F
137 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo
138
For Multi-Port Connection (Automatic) Specifications
Body material Special steel (Nickel plated)
MULTI CUPLA
Thread screw mount MALC-1HSP MALC-2 to 8HSP
Model
Flange - MALC-2 to 8HSP-FL
MPa 25.0 (8.0) 21.0 (8.0)
Low spill type for high pressure use PSI 3630 (1160) 3050 (1160)
Working
Seal material Sealing material Mark temperature range
Working pressure Valve structure Applicable fluids
Working temperature range *1 Fluoro rubber FKM -Û&WRÛ&
*1: The operable temperature range depends on the operating conditions.
21.0 to 25.0
21.0 to 25.0 MPa Two-way shut-off Hydraulic oil Maximum Tightening Torque Nm {kgf • cm}
{214 to 255 kgf/cm2} (Spill Reduction)
Model 1HSP 2HSP 3HSP 4HSP 6HSP 8HSP
* Assign the actual value of pressure [P (MPa), p (kgf/cm2)] to the above formula to calculate the load.
MALC-HSP (Thread screw mount) type Maintain the connection with the minimum load or more, but not more than the maximum acceptable load.
(Socket)
Flow Rate - Pressure Loss Characteristics
[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
1.0 {10}
MALC-1HS×MALC-1HP
MALC-2HS×MALC-2HP
0.5 {5}
0.4 {4} MALC-3HS×MALC-3HP
MALC-HSP (Flange) type MALC-4HS×MALC-4HP
0.3 {3}
(Plug) MALC-6HS×MALC-6HP
0.2 {2}
MALC-8HS×MALC-8HP
Pressure loss in MPa {kgf/cm2}
0.1 {1}
0.05 {0.5}
0.04 {0.4}
0.03 {0.3}
0.02 {0.2}
MALC-HSP (Flange) type
(Socket)
0.01 {0.1}
1 10 100 1000
Flow rate in L/min
139
MULTI CUPLA MALC-HSP Type for High Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.
Plug MALC-1 to 8HP type (Thread screw mount) Socket MALC-1 to 8HS type (Thread screw mount)
H H
T T
D
L2 L3 L3 L2
L1 L1
Plug MALC-2 to 6HP-FL type (With flange) Socket MALC-2 to 6HS-FL type (With flange)
L3 ( 7.6) ( 7.6) L3
L2 13 17 L2
L1 L1
Plug MALC-8HP-FL type (With flange) Socket MALC-8HS-FL type (With flange)
L4 L4
L2 L3 L3 L2
L1 L1
0 to 0.5 mm
Acceptable distance between Socket and Plug
Plug and socket must be used in contact with
each other.
Maximum 0.5 mm distance between socket and
plug is acceptable.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 140
MULTI CUPLA MALC-HSP Type for High Pressure Use
Dimensions of End Configurations
MALC-1 to 8HSP type (Thread screw mount) MALC-2 to 8HSP-FL type (With flange)
L5 or more L2 or more
L4 L1
L3 or more
á
L2
T 1.6
R0
.5
L1
D3 or more
P1 ±0.1
D2
D1
(30á)
á
P2 ±0.05
A
á
D3 or more
(30á) P2 ±0.05 T
D2
D1
1.6 P1 ±0.1
141 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo
142
For High Purity Chemicals Body material
Specifications
Electropolished stainless steel (SUS304)
For semiconductor manufacturing production installation Fluoro rubber FKM Û&WRÛ& Standard material
Seal material Ethylene-propylene
Working temperature range *1 rubber EPDM Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluids
Perfluoroelastomer P Û&WRÛ& Standard material
Kalrez KL Û&WRÛ& Standard material
0.2 *1: The operable temperature range depends on the operating conditions.
0.2 MPa Two-way shut-off High purity Water Gas Air
{2 kgf/cm2} chemicals
Maximum Tightening Torque Nm {kgf • cm}
steel body and rubber seal. Torque 9 {92} 14 {143} 20 {204} 22 {224} 60 {612} 90 {918} 120 {1224}
- Body and valve springs are stainless steel (SUS304). Minimum Cross-Sectional Area (mm2)
Body is electro-polished for enhanced corrosion resistance. Model 1SP 2SP 3SP 4SP 6SP 8SP
- Seal materials can be selected to suit your fluid and application, Min. cross-sectional area 13 17 48 64 83 192
to flexibly comply with your semiconductor production process
requirements. Flow Rate – Pressure Loss Characteristics
- All components are cleaned, assembled, inspected, and then >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
packed in a clean room. 1.0 {10}
- Grease free. No grease is applied to the seal material. 1S-304×1P-304
2S-304×2P-304
- Each plug comes with a dust cap. 3S-304×3P-304
4S-304×4P-304
- Stainless steel SUS316 body and valve springs are available as 6S-304×6P-304
made-to-order products. 0.1 {1}
8S-304×8P-304
Pressure loss in MPa {kgf/cm2}
0.01 {0.1}
0.001 {0.01}
1 10 100 1000
Models and Dimensions WAF : WAF stands for width across flats.
T
T
D
C
H L H
L
143 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Purity Chemicals Body material
Specifications
Electropolished stainless steel (SUS304)
Adopted stainless steel body and Torque 9 {92} 14 {143} 20 {204} 22 {224} 60 {612} 90 {918} 120 {1224}
0.1 {1}
0.01 {0.1}
1 10 100
Semiconductor manufacturing equipment
Flow rate in L/min
Models and Dimensions WAF : WAF stands for width across flats.
C H
H L L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 144
For High Purity Chemicals Body material
Specifications
Electropolished stainless steel (SUS304)
Seal material
Socket
0.2
Seal material
2
Mark
2
Working
temperature range
29
Remarks
packing seal are used to reduce Interchangeability Check List (SCS Type, SCY Type)
indicates connection capability except for made-to-order products.
required connection load and to SCS Type
Socket
SCY Type
0.1 {1}
0.01 {0.1}
1 10 100
Models and Dimensions WAF : WAF stands for width across flats.
T
D
L H
145 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Purity Chemicals Body material
Specifications
Polytetrafluoroethylene (PTFE)
SEMICON CUPLA
1/4", 3/8", 1/2", 3/4", 1"
Size (Thread)
1/4-18NPT, 3/8-18NPT, 1/2-14NPT, 3/4-14NPT, 1-11.5NPT
Pressure unit MPa kgf/cm2 bar PSI
Whichever method, overtightening may damage the thread and cause leakage, so take extra care.
utilised for the body. Interchangeability
- Polytetrafluoroethylene (PTFE ) body gives excellent resistance to Sockets and plugs can be connected regardless of end configurations if the number Ƒ in the model
chemicals. QDPH^6&7ƑS (P)} is the same.
- Both socket and plug have built-in automatic shut-off valves that
Minimum Cross-Sectional Area (mm2)
prevent fluid from outflowing when disconnected.
- No dissolution of metal ions from part in contact with liquid ensures Model SCT-2SP SCT-3SP SCT-4SP SCT-6SP SCT-8SP
excellent reliability. Minimum cross-sectional area 12 34 54 103 225
- All components are cleaned, assembled, inspected and then packed
in a clean room. Flow Rate – Pressure Loss Characteristics
- Appropriate model can be selected form a wide variety of sizes to >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
suit your application/fluid. 1.0 {10}
6&76î6&73
- Optional keyway lock to prevent incorrect connection. 6&76î6&73
10 keyway patterns are available. 6&76î6&73
6&76î6&73
6&76î6&73
Pressure loss in MPa {kgf/cm2}
0.1 {1}
0.01 {0.1}
1 10 100
Models and Dimensions WAF : WAF stands for width across flats.
A
H H
L L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 146
For High Purity Chemicals Body material
Specifications
Polytetrafluoroethylene (PTFE)
SEMICON CUPLA
Size (Thread) 1/4", 3/8", 1/2", 3/4"
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 2 2 29
SCAL Type
Working
Seal material Socket Seal material Mark temperature range Remarks
Interchangeability
- Polytetrafluoroethylene (PTFE) body gives excellent resistance to Sockets and plugs can be connected regardless of end configurations if the number Ƒ in the model
chemicals. QDPH^6&$/ƑS (P)} is the same.
- Unique seal design ensures minimal liquid spill.
- Both socket and plug have built-in automatic shut-off valves that Minimum Cross-Sectional Area (mm2)
prevent fluid from outflowing when disconnected. SCAL-2S SCAL-3S SCAL-4S SCAL-6S
Model
- No dissolution of metal ions from part in contact with liquid ensures (SCAL- )
× × × ×
SCAL-2P SCAL-3P SCAL-4P SCAL-6P
excellent reliability.
Min. Cross-Sectional Area 24 41 59
- Push-to-connect design.
- Flanged socket body makes it easy to push down sleeve even when
wearing gloves. Volume of Spillage per Disconnection Volume of spillage may vary depending upon the usage conditions. (mL)
- All components are cleaned, assembled, inspected and then packed in a Model SCAL-2S SCAL-3S SCAL-4S SCAL-6S
× × × ×
clean room. (SCAL- ) SCAL-2P SCAL-3P SCAL-4P SCAL-6P
- Concaved surface of the plug end prevents liquid loss and protects the Volume of spillage
plug seal surface from damage if dropped or hit.
- To prevent incorrect connection, a keyed type sleeve is available on a
made-to-order basis. Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
- Ten key angle positions are available. 1.0 {10}
The appearance of the keyed type 6&$/6î6&$/3
body slightly differs from that 6&$/6î6&$/3
6&$/6î6&$/3
of the standard type. 6&$/6î6&$/3
Pressure loss in MPa {kgf/cm2}
0.1 {1}
Made-to-order item
Models and Dimensions WAF : WAF stands for width across flats.
L
L H
H
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Purity Chemicals Body material
Specifications
Fluoropolymer resin (PFA)
SEMICON CUPLA
Thread 3/8", 1/2" / M26, M32
Size
Tube barb ø6 mm×ø8 mm, ø8 mm×ø10 mm
Pressure unit MPa kgf/cm2 bar PSI
0.2 Interchangeability
Sockets and plugs can be connected regardless of end configurations if the number □ in the model
0.2 MPa Two-way shut-off High purity Water Gas Air QDPH^6&)□S (P)} is the same.
{2 kgf/cm2} chemicals
Minimum Cross-Sectional Area (mm2)
0.01 {0.1}
1 10 100
Flow rate in L/min
Reference diagram The thread dimensions of container side for the plug.
ø27.5 ø33.5
ø21 á ø26 á
M26×1.5 M32×1.5
ø19.7 ø24.5
ø16.2 ø20.9
6.5
6.5
11.5
11.5
12.5
12.5
13
13
14
14
16.3
16.3
18.5
18.5
R1.5 R1.5
ø6 ø8
ø15.9 ø20.6
SCF-2P-M26 ø27 SCF-3P-M32 ø33
Resin containers
For tolerance and other specific dimensions, consult us.
Models and Dimensions WAF : WAF stands for width across flats.
C
L
E L
Plug Straight type (Female thread) Socket Straight type (Female thread)
T H
T
B
A
E
C
A D L H
L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 148
For Inert Gas and Vacuum Specifications
Brass Stainless steel Stainless steel
SP-V CUPLA
Body material (Standard material) (Standard material) (Made-to-order item)
Size (Thread) 1/4", 3/8" 1/2", 3/4" 1/4", 3/8" 1/2", 3/4"
MPa 5.0 3.0 7.5 4.5
bar
51
50
31
30
76
75
46
45
Stainless steel
Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
Socket only Plug only When connected
Operational Operational Operational
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 2S-V-A×2P-V-A 3S-V-A×3P-V-A 4S-V-A×4P-V-A 6S-V-A×6P-V-A
Volume of air admixture 1.1 2.7 3.9 11
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model 2S-V-A×2P-V-A 3S-V-A×3P-V-A 4S-V-A×4P-V-A 6S-V-A×6P-V-A
Volume of spillage 0.8 2.1 3.4 9.5
Brass
Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
1.0 {10}
2S-V-A×2P-V-A
3S-V-A×3P-V-A
4S-V-A×4P-V-A
6S-V-A×6P-V-A
0.1 {1}
Pressure loss in MPa {kgf/cm2}
149
SP-V CUPLA Type A
Models and Dimensions WAF : WAF stands for width across flats.
D
C
H L L H
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless steel L C H(WAF) T (Thread) Brass Stainless steel L øD H(WAF) T
2P-V-A R 1/4 37 32 36 22 Hex.17 Rc 1/4 2S-V-A R 1/4 130 129 58 28 19 Rc 1/4
3P-V-A R 3/8 63 56 40 25 Hex.21 Rc 3/8 3S-V-A R 3/8 202 192 65 35 21 Rc 3/8
4P-V-A * R 1/2 118 109 44 28 Hex.29 Rc 1/2 4S-V-A * R 1/2 396 388 72 45 29 Rc 1/2
6P-V-A * R 3/4 201 189 52 36 Hex.35 Rc 3/4 6S-V-A * R 3/4 680 644 88 55 35 Rc 3/4
*4P-V-A, 6P-V-A, 4S-V-A and 6S-V-A in Stainless Steel material are made-to-order items.
Application Example
Vacuuming
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 150
For Inert Gas and Vacuum Specifications
Model PCV400 PCV470 PCV500 PCV600 PCV630 3&9 PCV950 PCV1000 PCV1270 PCV1590
ø4.76 ø6.35 ø ø9.52 ø12.7 ø
ø4.0 ø ø6.0 ø
Copper pipe OD mm (3/16") 5.0 (1/4") (5/16") () 10.0 (1/2") ()
a vacuum of up to 1.3×10-1 Pa. Fluid flow can be bi-directional when socket and plug are connected.
151
PCV PIPE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.
D
E
B
Cu
T
H
When the lever is pushed down, the sleeve moves in the direction of the arrow, and at the same
time actuates the chucks to grip the copper pipe firmly and provide a tight seal.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 152
For Paint Body material
Specifications
Socket : Aluminum alloy Plug : Stainless steel
Size (Thread) 3/8", 3/8NPS
PAINT CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Fluoro-resin PFA Û&WRÛ& Standard material
Piping for painting equipment *1: The operable temperature range depends on the operating conditions.
of paint spray gun and paint fluid Not suitable for vacuum application in either connected or disconnected condition.
socket sleeve.
- Small and lightweight design (80 g per set) reduces the weight to be
held by hand of operators.
- Built-in sleeve lock mechanism prevents accidental disconnection of
CUPLA, ensuring safe operation.
- Wide variety of end configurations (standard thread: G 3/8) 0.01 {0.1}
are available in response to various paint spray guns. 1 10 100
Connection
Plug cover
Align the key on plug cover to
Sleeve
the slot on sleeve, then while
pulling the socket sleeve insert
ert
key
Ins
Pull sleeve.
Disconnection
Disconnect in the reverse order of connection.
Models and Dimensions WAF : WAF stands for width across flats.
Plug PE-3P type (Female thread) Socket PE-3S type (Male thread)
T T
D
D
B
H
L L H
NPS end configuration has an identification groove. NPS end configuration has an identification groove.
153 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo
154
For Food Specifications
Body material Stainless steel [ SCS16 (JIS SUS316L equivalent) ] *1
HYGIENIC CUPLA
Surface finish of the liquid-contact part Buff finish #400
Welding type *2 Ferrule type *3
Size of end configurations
1.5 S / 2.0 S
Disassemble and wash type / For food manufacturing piping Seal material Mark temperature range Remarks
Seal material *4 Silicone rubber SI Û&WRÛ& Standard material
Working pressure Applicable fluids
Valve structure Working temperature range *5 Fluoro rubber FKM Û& to Û& Available on request
Ethylene-propylene
rubber EPDM Û& to Û& Available on request
1.0
1.5 S: P38, 2.0 S: P50
O-ring size
1.0 MPa Straight through Food, Water Powder Air (Dimensions, tolerance: refer to JIS B 2401, Hardness: A70±5)
{10 kgf/cm2} Drinking water
*1: All metal parts are equivalent to SUS304 except those exposed to liquid contact.
*2: The dimensions of the weld zone conform to JIS G 3447 stainless steel sanitary pipe.
by the effortless operation unique Food and Food additives (Notice No.370 of 1959 issued by the Ministry of Health and Welfare of Japan).
Conforms to standard No.21CFR 177.2600 of the US Food and Drug Administration (FDA) .
management of HACCP.
- It can be connected by just inserting the plug to the socket and
twisting the "Safety lock".
- The "Safety lock" feature ensures that there can be no unintentional
disconnection of the coupling.
- O-rings that conforms to the Food sanitation Act of Japan is adopted.
- An operator friendly design. Seal parts will not drop off during
connection like conventional fittings. Interchangeability
- Stainless steel (JIS SUS316L equivalent) Sockets and plugs can be connected regardless of end configurations if the size is same.
for the liquid contact parts, and
finished with buffing (#400). Suitability for Vacuum Vacuum pressure: 53 kPa A
Socket only Plug only When connected
- - Operational
Smart Connect Vacuum performance may vary depending upon working environment and usage conditions.
and Disconnect
Seal part (cross section)
Plug / Socket
Connected state Plug Socket
Ferrule type
(ISO 2852 standard)
Connection and disconnection of socket and plug is enabled by sliding either the
socket or plug to the central axis of pipe. When installing on the pipe, ensure that
there is at least minimum moving distance (L) in the axial direction.
Disconnection
Connection
L
Welding type
(JIS G 3447 standard)
155
HYGIENIC CUPLA Easy Wash Type
Models and Dimensions
Plug Welding type Socket Welding type
B
B
H
L L
B
B
D
D
H
L L
Applications
Plug body Socket body Locked
Unlocked
Cam handle
O-ring
Lock plate Cam handle
ASSY
Easy assembly and disassembly Easy washing of the whole unit Safety Lock function
No tools are required to disassemble / assemble After disassembly, small number of components As a safety measure, the "Safety lock" feature ensures
HYGIENIC CUPLA. Small number of parts that are requires minimum effort when cleaning. No small parts that there can be no unintentional disconnection. By
easy to handle, aiding efficient maintenance. to lose. turning the cam handle, you can maintain the
connected state of the socket and plug.
Accessory Consumables
Dust cap for both plug and
DUST CAP socket (made of polyethylene).
The O-ring and Lock plate ASSY are consumable
items. See the following list as a replacement guide
for the Lock plate ASSY.
Prevents contamination of foreign matter
into piping during separation.
Replacement guide
The Dust Cap conforms to No. 3-D-2-(1) and 3-D-2-(2)-4 Apparatus Replacement parts Connection and disconnection times
and Containers / Packages. It has passed both material and elution
tests specified in the standards for Food and Food additives. Lock plate ASSY 1000 times
(Notice No.201 of revised March 31, 2006 by the Ministry of Health
and Welfare of Japan) Lock plate ASSY
Construction and Safety standards
Since the O-Ring is attached beforehand, it will not
drop off during connection like conventional fittings.
And the seal material conforms to article No. 3-D-3-(1) When attached
Rubber utensils (except nursing utensils) or
Containers / Packages. It has passed both material
and elution tests specified in the Food sanitation Act
and the standards for Food and Food additives (Notice - When the Lock plate ASSY is deformed, replace it with a new
No.370 of 1959 issued by the Ministry of Health and one regardless of connection / disconnection times.
Welfare of Japan). Also conforms to standard No. 21 - The durability of the O-ring differs depending on the operating
CFR 177.2600 of the US Food and Drug environment and conditions (pressure and temperature etc.).
Administration (FDA). See page 164 for the details.
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 156
Semi-Standard CUPLA Series Quick Connect Couplings
Index
Product Name NEW Page
Se
emi-Sta
Stand
and
n arrd CU
CUPL
PLA
A Se
S ri
ries
es C CUPLA with Safety Lock 157
CUPLA with Single Lock 157
H HIGH FLOW CUPLA 159
HIGH FLOW CUPLA BI 160
P PLASTIC CUPLA BC Type 162
S SP CUPLA Type A PV Type 161
T TSP-HP CUPLA for High Pressure 158
Two-way Shut-off Type Small Size CUPLA 158
157 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Two-way Shut-off Type
Specifications
0<8&83/$ /LWWOH&83/$
Body material
Small Size CUPLA Size (Thread)
Stainless steel, Brass (Nickel plated)
Please check with us.
Stainless steel
MYU CUPLA / MYU type Min. Cross-Sectional Area: 4.9 mm2 (ø2.5)
OD Plug Socket
10 mm
LITTLE CUPLA / MSV type Min. Cross-Sectional Area: 6.1 mm2 (ø2.8)
OD
14 mm Plug Socket
Models and Dimensions WAF : WAF stands for width across flats.
T T
9.0
9.0 MPa Straight through Water Hydraulic oil
D
{92 kgf/cm2}
B
C
- Good for high pressure water piping such as in high pressure H L L H
washers, or car washers.
- Valveless type ensures high flow rate. Model
Application Dimensions (mm)
Model
Application Dimensions (mm)
(Thread)
L H(WAF) C T øB (Thread) L øD H(WAF) T
2TPF-HP R 1/4 34 Hex.17 18 Rc 1/4 6.5 2TSF-HP R 1/4 32 24 Hex.19 Rc 1/4
3TPF-HP R 3/8 38 Hex.21 21 Rc 3/8 10 3TSF-HP R 3/8 35 28 Hex.23 Rc 3/8
4TPF-HP R 1/2 47.5 Hex.29 26.5 Rc 1/2 13 4TSF-HP R 1/2 44.5 35 Hex.29 Rc 1/2
C
T
Specifications
Body material Stainless steel
B
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 158
Specifications
kgf/cm2
1/4", 3/8", 1/2"
bar PSI
For Medium Pressure Working pressure 1.0 10 10 145
Working
Working pressure Valve structure Applicable fluids Seal material Mark temperature range
Seal material Ethylene-propylene
Working temperature range *1 rubber EPDM Û&WRÛ&
1.0 Fluoro rubber FKM Û&WRÛ&
- Standard seal material is fluoro rubber for brass body.
1.0 MPa Two-way shut-off Water Temperature
{10 kgf/cm2} control *1: The operable temperature range depends on the operating conditions.
refrigerant
Interchangeability
Socket and plug of different sizes cannot be connected.
Reduced
Pressure loss in MPa {kgf/cm2}
0.1 {1}
0.01 {0.1}
HIGH FLOW CUPLA SP CUPLA Type A 1 10 100
HFL-4S 4S-A Flow rate in L/min
Models and Dimensions WAF : WAF stands for width across flats.
T T
D
D
C
H L H
L
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless
steel L C øD H(WAF) T (Thread) Brass Stainless
steel L øD H(WAF) T
HFL-2P R 1/4 31 28 30 16.5 18.5 Hex.17 Rc 1/4 HFL-2S R 1/4 110 99 (47) 26 19 Rc 1/4
HFL-3P R 3/8 47 43 31 18 23 Hex.21 Rc 3/8 HFL-3S R 3/8 165 150 (49) 32 24 Rc 3/8
HFL-4P R 1/2 91 82 37.5 22.5 32 Hex.29 Rc 1/2 HFL-4S R 1/2 231 211 60 35 29 Rc 1/2
159 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Specifications
HIGH FLOW CUPLA and bite type Fluid flow can be bi-directional
when socket and plug
Tube
Requires optional 0.1 {1}
insert to mount
Stainless
0.01 {0.1}
steel pipe
Tube connection insert 1 10 100
(Optional) Flow rate in L/min
Model
L
Pipe dia. Inch Hose size Type of Tube dimensions Insert dimensions
Model
(mm) (ID×OD) mm insert (ID×OD) mm E (mm) L (mm) $(mm) D (mm)
- - DTI 4-2 ¡î¡ 2.3 11.9 3.18
- - DTI 4- ¡î¡ 2.7 11.9 3.97
HFL-2SP-BI 1/4 1/4 (¡)
- - DTI 4-2.72 ¡î¡ 2.7 11.9 4.32
- - DTI 4-3 ¡î¡ 11.9 4.76
- - DTI 6-3 ¡î¡ 3.0 14.3 4.76
HFL-2SP-BI 3/8 3/8 (¡)
- - DTI 6-4 ¡î¡ 4.8 14.3
- - DTI 6-3 ¡î¡ 3.0 14.3 4.76
HFL-3SP-BI 3/8 3/8 (¡)
- - DTI 6-4 ¡î¡ 4.8 14.3
E1-6×11 ø6×ø11 DTI 8-4 ¡î¡ 4.8 19.1 12.7
HFL-3SP-BI 1/2 1/2 (ø12.7)
(î ¡î¡ DTI 8-6 ¡î¡ 7.9 19.1 12.7
E1-6×11 ø6×ø11 DTI 8-4 ¡î¡ 4.8 19.1 12.7
HFL-4SP-BI 1/2 1/2 (ø12.7)
(î ¡î¡ DTI 8-6 ¡î¡ 7.9 19.1 12.7
Note: The material of tube to be applied must be any of nylon, polyester, polypropylene, or fluoropolymer resin. The nut for stainless steel pipe comes
ZLWKVWDQGDUG+,*+)/2:&83/$)RUFRQQHFWLRQWRKRVHVRUWXEHVDQRSWLRQDOKRVHFRQQHFWLRQQXWRUWXEHFRQQHFWLRQLQVHUWLVUHTXLUHG
B
B
T C T
L L
Application
Mass Dimensions (mm) Application
Mass Dimensions (mm)
Model (Pipe size) Model (Pipe size)
(mm) (g) L C A øD øB H(WAF) T(WAF) (mm) (g) L A øD øB H(WAF) T(WAF)
HFL-2P-BI 1/4 (1/4") 66 () () 23 () Hex.20.64 (13/16") Hex.14.29 (9/16") HFL-2S-BI 1/4 (1/4") 97 () () 26 () Hex.20.64 (13/16") Hex.14.29 (9/16")
HFL-2P-BI 3/8 (3/8") 74 () (17) 23 () Hex.20.64 (13/16") Hex.17.46 (11/16") HFL-2S-BI 3/8 (3/8") () (17) 26 () Hex.20.64 (13/16") Hex.17.46 (11/16")
HFL-3P-BI 3/8 (3/8") 109 () 18 (17) () Hex.26.99 (1 1/16") Hex.17.46 (11/16") HFL-3S-BI 3/8 (3/8") (60.3) (17) 32 () Hex.26.99 (1 1/16") Hex.17.46 (11/16")
HFL-3P-BI 1/2 12.7 (1/2") 134 () 18 (23) (12.7) Hex.26.99 (1 1/16") Hex.22.23 (7/8") HFL-3S-BI 1/2 12.7 (1/2") 189 (64.6) (23) 32 (12.7) Hex.26.99 (1 1/16") Hex.22.23 (7/8")
HFL-4P-BI 1/2 12.7 (1/2") 160 (68.7) (23) 32 (12.7) +H[(1 1/8") Hex.22.23 (7/8") HFL-4S-BI 1/2 12.7 (1/2") 233 (73.2) (23) (12.7) +H[(1 1/8") Hex.22.23 (7/8")
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 160
Specifications
Model
Plug
Brass, Stainless steel (SUS304)
6S-A-PV 6P-A-PV 8S-A-PV 8P-A-PV 10S-A-PV 10P-A-PV 12S-A-PV 12P-A-PV
Socket Socket Plug Socket Plug Socket Plug
For Medium Pressure / Connectable with residual pressure with Purge Valve Size (Thread) Rc 3/4 Rc 1 Rc 1 1/4 Rc 1 1/2
Working pressure Valve structure Applicable fluids MPa 3.0 2.0
kgf/cm2 31 20
Brass
2.0 to 4.5 bar 30 20
2.0 to 4.5 MPa Two-way shut-off Water Hydraulic oil Working PSI 435 290
{20 to 46 kgf/cm2} pressure MPa 4.5 3.0
2
Stainless kgf/cm 46 31
Equipped with residual pressure steel bar 45 30
PSI 653 435
eliminating valve (up to 1 MPa). Connectable residual pressure *1 1.0 MPa, 10 kgf/cm2, 10 bar, 145 PSI
Working
Seal material Seal material Mark temperature range Remarks
- Automatic shut-off valves in both socket and plug prevent fluid Working temperature range *2 Nitrile rubber NBR Û&WRÛ& Standard material
spill out on disconnection. *1: The allowable residual pressure that can be connected when the fluid is limited to liquid.
- Smooth connection even when there is residual pressure when *2: The operable temperature range depends on the operating conditions.
connecting.
Maximum Tightening Torque Nm {kgf • cm}
- No residual pressure eliminating operation required
Size (Thread) Rc 3/4 Rc 1 Rc 1 1/4 Rc 1 1/2
on your piping. Just connect to purge
the remaining pressure. Brass 50 {510} 65 {663} 150 {1530} 180 {1836}
Torque
Stainless steel 90 {918} 120 {1224} 260 {2652} 280 {2856}
Flow Direction
Fluid flow can be bi-directional when
socket and plug are connected.
Interchangeability
Socket and plug of different sizes cannot be connected. Can be connected with SP CUPLA Type A
and SP-V CUPLA Type A of the same size. Refrain from connecting SP CUPLA Type A PV
together, since the residual pressure will not release.
The small purge valve is Min. Cross-Sectional Area 178 229 395 553
Made-to-order pressed and completes the
connection by releasing the Flow Rate – Pressure Loss Characteristics
residual pressure. >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&Û&
1.0 {10}
6S-A×6P-A-PV
8S-A×8P-A-PV
Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg} 10S-A×10P-A-PV
12S-A×12P-A-PV
Socket only Plug only When connected
- - Operational 0.1 {1}
Pressure loss in MPa {kgf/cm2}
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
6S-A-PV 6P-A-PV 8S-A-PV 8P-A-PV 10S-A-PV 10P-A-PV 12S-A-PV 12P-A-PV
Model × × × × × × × ×
6P-A 6S-A 8P-A 8S-A 10P-A 10S-A 12P-A 12S-A
0.01 {0.1}
Volume of air 11 17 29 45
Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
6S-A-PV 6P-A-PV 8S-A-PV 8P-A-PV 10S-A-PV 10P-A-PV 12S-A-PV 12P-A-PV
Model × × × × × × × × 0.001 {0.01}
6P-A 6S-A 8P-A 8S-A 10P-A 10S-A 12P-A 12S-A
10 100 1000
Volume of spillage 8.4 12 26 36
Flow rate in L/min
Models and Dimensions WAF : WAF stands for width across flats.
C
H L L H
Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless L C H (WAF) T (Thread) Brass Stainless L øD H (WAF) T
steel steel
6P-A-PV R 3/4 204 189 52 36 Hex.35 Rc 3/4 6S-A-PV R 3/4 685 644 88 55 WAF 35 Rc 3/4
8P-A-PV R1 330 307 62 40 Hex.41 Rc 1 8S-A-PV R1 1021 959 102 65 WAF 41 Rc 1
10P-A-PV R 1 1/4 627 617 70 45 Hex.54 (*1) Rc 1 1/4 10S-A-PV R 1 1/4 1517 1437 115 77 WAF 54 Rc 1 1/4
12P-A-PV R 1 1/2 917 877 75 49 Hex.63 (*2) Rc 1 1/2 12S-A-PV R 1 1/2 2267 2147 124 88 WAF 63 Rc 1 1/2
(*1) Stainless steel: WAF 54×ø59 (*2) Stainless steel: WAF 63×ø68
Safety Guide: This product can be connected under residual pressure, but do not connect under dynamic pressure applied. It may lead to incomplete connection, deteriorated durability or possible valve fly out. Read without fail and observe the "Instruction sheet" that comes
with the product and the following pages in the general Quick Connect Coupling Catalog; [Precautions Relating to the Use of All CUPLA] and "CUPLA for Low Pressure (Water, Liquid) and for Medium Pressure" in the [Safety Guide] page.
161 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Specifications
PLASTIC CUPLA Body material Plastic
D
T
B
A C
L
H
D
T
B
A
L
Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 162
Accessories for CUPLA Quick Connect Couplings
- PVC Dust Caps produced by dip molding are available for HI CUPLA, SP CUPLA Type A,
TSP CUPLA, and HYDRAULIC CUPLA. Dust Caps prevent dust from getting inside the fluid line and protects the sealability and life of the O-ring.
Caution: The function of the cap may be damaged due to fluid adhering to CUPLA or due to the external environment. Wipe off the fluid from CUPLA to prevent the fluid from adhering.
Sales Sales Sales Sales
Part number Cap for HI CUPLA unit Part number Cap for SP CUPLA Type A unit Part number Cap for TSP CUPLA unit Part number Cap for HSP CUPLA unit
For 20 type 1 CA96462 For 1S-A 1 CA96542 For 1TS 1 CA96463 For 2HS 1
CA96462 For 30 type 1 CA96463 For 2S-A 1 CA96462 For 2TS 1 CA96476 For 3HS 1
For 40 type 1 CA96464 For 3S-A 1 CA96463 For 3TS 1 CA96477 For 4HS 1
Socket
For 400 type 1 CA96465 For 4S-A 1 CA96464 For 4TS 1 CA96477 For 6HS 1
CA96464 For 600 type 1 Socket CA96466 For 6S-A 1 Socket CA96465 For 6TS 1 Socket CA96478 For 66HS 1
For 800 type 1 CA96467 For 8S-A 1 CA96479 For 8TS 1 CA96479 For 8HS 1
For 20 type 1 CA96468 For 10S-A 1 CA96553 For 10TS 1 CA96481 For 10HS 1
CA96453 For 30 type 1 CA96449 For 12S-A 1 CA96555 For 12TS 1 CA96481 For 12HS 1
For 40 type 1 CA96470 For 16S-A 1 CA96557 For 16TS 1 CA96482 For 16HS 1
Plug
For 400 type 1 CA96453 For 1P-A 1 CA96541 For 1TP 1 CA96454 For 2HP 1
CA96455 For 600 type 1 CA96454 For 2P-A 1 CA96453 For 2TP 1 CA96455 For 3HP 1
For 800 type 1 CA96455 For 3P-A 1 CA96454 For 3TP 1 CA96456 For 4HP 1
CA96456 For 4P-A 1 CA96455 For 4TP 1 CA96456 For 6HP 1
Part number Cap for 700R CUPLA Sales
unit Plug CA96457 For 6P-A 1 Plug CA96456 For 6TP 1 Plug CA96471 For 66HP 1
CB00614 For 700R-3S 1 CA96458 For 8P-A 1 CA96551 For 8TP 1 CA96472 For 8HP 1
Socket
CA82644 For 700R-4S 1 CA96459 For 10P-A 1 CA96552 For 10TP 1 CA96473 For 10HP 1
CA83164 For 700R-3P 1 CA96460 For 12P-A 1 CA96459 For 12TP 1 CA96473 For 12HP 1
Plug
CA82643 For 700R-4P 1 CA96461 For 16P-A 1 CA96556 For 16TP 1 CA96475 For 16HP 1
Sales Sales Sales Sales
Part number Cap for 210 CUPLA unit Part number Cap for 280 CUPLA unit Part number Cap for F35/350 CUPLA unit Part number Cap for ZEROSPILL CUPLA unit
CA96463 For 210-2S 1 CB17082 For 280-2S 1 CB28313 For F35-2S 1 CA96463 For ZEL-2S 1
CA96476 For 210-3S 1 CA96476 For 280-3S 1 CA81551 For F35-3S/350-2S, 3S 1 CA96464 For ZEL-3S 1
Socket CA81555 For 210-4S 1 Socket CA81555 For 280-4S 1 Socket CA81555 For F35/350-4S 1 Socket CB28786 For ZEL-4S 1
CA96478 For 210-6S 1 CA96478 For 280-6S 1 CA97213 For F35/350-6S 1 CA96466 For ZEL-6S 1
CA96466 For 210-8S 1 CA96466 For 280-8S 1 CA80401 For F35/350-8S 1 CA96467 For ZEL-8S 1
CA96454 For 210-2P 1 CA96453 For 280-2P 1 CA96454 For F35-2P 1 CA96454 For ZEL-2P 1
CA96455 For 210-3P 1 CA83164 For 280-3P 1 CA81553 For F35-3P/350-2P, 3P 1 CB28790 For ZEL-3P 1
Plug CA82643 For 210-4P 1 Plug CA82643 For 280-4P 1 Plug CA81557 For F35/350-4P 1 Plug CA96456 For ZEL-4P 1
CA96471 For 210-6P 1 CA96471 For 280-6P 1 CA97215 For F35/350-6P 1 CA96457 For ZEL-6P 1
CA96551 For 210-8P 1 CA96551 For 280-8P 1 CA80402 For F35/350-8P 1 CA96472 For ZEL-8P 1
Sales
Part number Cap for HSU CUPLA unit
Size-adjustable Ring for Dip Mold Cap
CA96463 For HSU-2S 1
CA96464 For HSU-3S 1 part A.
Socket CA96465 For HSU-4S 1
CA96466 For HSU-6S 1
CA96467 For HSU-8S 1 The ring size can be adjusted
CB60672 For HSU-2P 1 by moving the part A.
CB60673 For HSU-3P 1 part A.
Plug CB60674 For HSU-4P 1
CB60675 For HSU-6P 1
CB60676 For HSU-8P 1
SAFETY CAP
Metal caps for HI CUPLA Series, SP CUPLA Type A, TSP CUPLA
- Caps with metal material corresponding to that of CUPLA body are available.
For sockets The photos show the metal caps for Stainless steel SP CUPLA TypeA. For plugs
(Semi-standard)
Model Applicable CUPLA Sales unit
Model name of Safety Cap is stated in the following manner. Example:“2S-A-SD” identifies Sockets and plugs for HI CUPLA, SP CUPLA Type A,
a safety cap for SP CUPLA Type A TSP CUPLA, HSP CUPLA, 210 CUPLA, 1 pc.
Model= CUPLA Model (normal CUPLA) + SD (safety cap) Model 2S-A. S210 CUPLA, 450B CUPLA and SP-V CUPLA Type A
163 When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation.
Accessories for CUPLA
DUST CAP
DUST CAP Plastic Cap for HI CUPLA Series and FULL BLOW CUPLA
20S-D FBH-D
For sockets
*The 20S-D cannot be used together
- Dust caps prevent dust from getting inside CUPLA. with the SLEEVE COVER.
DUST CAP
Dedicated polyethylene cap for HYGIENIC CUPLA
When attached
SLEEVE COVER
Plastic cover for HI CUPLA Series (5 pcs. per package)
Black 55 pcs.colors
per package
Blue Yellow Red Black White
See page 18 for the colors
White
SLEEVE COVER
FULL BLOW CUPLA is attached
PROTECTION COVER
Plastic Cover for NUT CUPLA and FULL BLOW CUPLA Nut Type
Protection Covers attached to sockets
(Semitransparent)
- Protection cover wraps up whole CUPLA to absorb impacts and to reduce the
risk of damage if CUPLA accidentally strikes other components or products.
- Protection covers can be cut to fit the hose diameter of the hose.
- Can be attached to either the socket or the plug, and can be used as a dust cap. Can be cut easily with
scissors to fit various
hose sizes.
SLEEVE STOPPER
Sleeve Stopper for SP CUPLA Type A and SP-V CUPLA Type A
Attached to SP CUPLA Type A
• Plastic for up to 8S-A
• Stainless steel
for 10S-A to 16S-A
- Sleeve stopper exclusively for SP CUPLA Type A and SP-V CUPLA Type A
sockets. Attaching the sleeve stopper after connection of socket and plug
locks the sleeve of the socket and prevents unexpected disconnection.
Stopper for Stopper for
Part number SP CUPLA Type A socket Applicable CUPLA Sales unit Material Part number SP CUPLA Type A socket Applicable CUPLA Sales unit Material
CB24350 For 1S 10 CB26456 For 10S 1
CB24351 For 2S SP CUPLA Type A, 10 CB26457 For 12S 1
SP CUPLA Type A,
Socket
Socket
CB24352 For 3S SP-V CUPLA Type A 10 Engineering CB26458 For 16S SP CUPLA Type A 1
and SP CUPLA Type A SUS 304
CB24353 For 4S 10 plastics (POM) PV Type sockets
PV Type sockets
CB24354 For 6S 10
CB24355 For 8S 10
O-RING MAINTENANCE
• Model: PMJ-1 (Small)
(Part.No.CB23687)
• Sales unit: 1 pc. PMJ-1 (Small)
Jigs & grease for replacement of O-rings for couplings
• Model: PMJ-2 (Large)
For SP CUPLA Type A, TSP CUPLA, HOT WATER CUPLA, ZEROSPILL CUPLA,
(Part.No.CB23688)
HSP CUPLA, HSU CUPLA and HYGIENIC CUPLA
• Sales unit: 1 pc.
PMJ-2 (Large)
- The seal materials play an important role in maintaining the
performance of a coupling. O-rings or seal materials of these CUPLA
series are designed to be replaceable. Please be certain to choose the
correct and genuine 5 mL container 5 mL container 5 mL container 5 mL container
Nitto kohki O-ring
Grease for CUPLA Grease for CUPLA Grease for CUPLA Grease for CUPLA
in order to maintain
the performance of • GRE-HC1 (Hydrocarbon grease) • GRE-M1 (Mineral grease) for • GRE-S1 (Silicone grease) for NBR, • GRE-S2 (Silicone grease) for NBR,
for NBR, FKM O-ring or packing NBR, FKM O-ring or packing FKM, and EPDM O-ring or packing FKM, and EPDM O-ring or packing
couplings. (Part.No.CB28531) (Part.No.CB23701) (Part.No.CB23702) (Part.No.CB28791)
• Sales unit: 1 pc. • Sales unit: 1 pc. • Sales unit: 1 pc. • Sales unit: 1 pc.
(NSF H1, NSF 61 registered product)
Standardly applied to CUBE CUPLA
O-ring for Part number Sales O-ring for Part number Sales O-ring for Part number Sales Backup ring Part number
Sales
SP CUPLA Type A NBR FKM EPDM unit TSP CUPLA NBR FKM EPDM unit HSP CUPLA NBR FKM unit for HSP CUPLA PTFE unit
For 1S-A CP01314 CP2B070 CP03270 1 For 1TS CP03987 CP04984 CP09795 1 For 2HS CP01185 CP02215 1 For 2HS CP01186 1
For 2S-A CP00927 CP2B071 CP03333 1 For 2TS CP01314 CP2B070 CP03270 1 For 3HS CP01194 CP03335 1 For 3HS CP01195 1
For 3S-A CP00955 CP2B072 CP03276 1 For 3TS CP00927 CP2B071 CP03333 1 For 4HS CP00294 CP02093 1 For 4HS CP01203 1
For 4S-A CP00978 CQ00420 CP03283 1 For 4TS CP00955 CP2B072 CP03276 1 For 6HS CP00294 CP02093 1 For 6HS CP01203 1
For 6S-A CP01003 CQ48744 CP03292 1 For 6TS CP00978 CQ00420 CP03283 1 For 66HS CQ33388 CP25937 1 For 66HS CP09659 1
For 8S-A CP01029 CP01030 CP03298 1 For 8TS CP00387 CP01258 CP04923 1 For 8HS TP00293 CP01179 1 For 8HS CP01211 1
For 10S-A CP00398 CP01053 CP07179 1 For 10TS CP01273 CP01274 CP09221 1 For 10HS CP01516 CP03371 1 For 10HS CP01517 1
For 12S-A CP01076 CP01077 CP03902 1 For 12TS CP00398 CP01053 CP07179 1 For 12HS CP01516 CP03371 1 For 12HS CP01517 1
For 16S-A CP01099 CP01100 CP06953 1 For 16TS CP01304 CP01305 CP09794 1 For 16HS CP03035 CP03453 1 For 16HS CP03036 1
RESIDUAL PRESSURE
RELEASE JIG
Residual Pressure Release Metal Jig for SP CUPLA Type A
and HYDRAULIC CUPLA (Semi-standard)
Caution: Since the upper limit of residual pressure that can be relieved depends on the product, please contact us separately.
CUPLA ADAPTER
for Braided Hose Connection
Mounts on CUPLA plug / socket with female thread
- Adapter for CUPLA with female thread such as ZEROSPILL CUPLA and SP CUPLA Type A.
- No hose clamp is required resulting in reduced risk of injuries to fingers or palms.
- Deterioration of the braided hose at the hose barb part has been eliminated.
- Unique nut construction increases the pulling load of braided hoses.
- Simply push a braided hose onto the hose barb to the end and tighten the nut
until it is flush against the hose barb base.
- No inner parts for conventional braided hose fittings are required.
Thus incorrect assembling does not occur. Application Example
Can be mounted on the plug
A tool and a hose clamp Not Required and socket of ZEROSPILL CUPLA.
are not required.
Specifications Models and Dimensions WAF : WAF stands for width across flats.
When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation. 166
Accessories
ce for CUPLA
LA
A
PURGE ADAPTER
Residual Pressure Purge Adapter for Hydraulic Lines
Just
Push Purge residual
- Can be attached to hydraulic lines to purge residual pressure effectively. pressure
The groove in the
Valve Holder &DQEHRSHUDWHGZLWKDVFUHZGULYHU Residual pressure
if the button is stiff. purge button
Insert an ordinary flat head screwdriver Drain outlet port
into the groove in the Valve Holder and
press the button by leverage.
Purge residual
pressure
PAD-2
<Application Example>
&83/$
PAD-FM Tube fitting included.
Models and Dimensions WAF : WAF stands for width across flats.
Tube fittings are not included.
PAD-2 Female thread
Drain outlet port
Residual Pressure Purge Speed Comparison
T2
40
[Test Conditions]
35 -Fluid: Hydraulic oil
-Fluid viscosity: 32×10 -6 m 2/s
30
P1
-Pressure: 35 MPa
Pressure [MPa]
20
Our current model T1 D
15 L1
PAD-2
10 Mass Dimensions (mm)
Model
(g) L1 øD P1 P2 H (WAF) T1 øT2
5
PAD-FM PAD-2 235 (62) 39.5 (48) 14 Hex.36 R 1/4 8
0
0 1 2 3 4 5
Time [s]
PAD-3FM / PAD-4FM For thread connection
Rc 1/8 T2
Drain outlet port
Specifications
P2
P1
Rc 1/8 T2
Maximum Tightening Torque Nm {kgf • cm} Drain outlet port
R 3/8 R 1/2 R 3/4 R1
P2
167 When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation.
Accessories for CUPLA
Versatile
CUPLA CONNECTING JIG
Connecting Jig for large CUPLA
Corresponds to all applicable
models * 1 by adjusting the body
length.
*1: Standard CUPLA appearing in the CUPLA
general catalog (two-way shut-off valve).
Except MULTI CUPLA series. See below
- Smooth and easy connection list of applicable models.
of large CUPLA by operating
Adjust by sliding the frame
a lever. (Blue colored part *2)
*2: The sliding part is colored blue for explanation.
Lever
Functional Safe
The Handle can be used at any angle to If excessive force occurs during connection,
prevent interference with CUPLA. the safety device prevents damage to the
body. When the safety device is activated,
the connection of CUPLA is disabled.
Large CUPLA List of Applicable Models
The photo shows
SP CUPLA Type A / 16SP-A (Rc2) Size (Thread)
Applicable models
Rc 1 Rc 1 1/4 Rc 1 1/2 Rc 2
Specifications
SP CUPLA Type A 8SP-A 10SP-A 12SP-A 16SP-A
Model CJ-1 ZEROSPILL CUPLA ZEL-8SP - - -
Body material Stainless steel (SUS430), Aluminum alloy HSP CUPLA 8HSP 10HSP 12HSP 16HSP
210 CUPLA 210-8SP - - -
Applicable CUPLA See list on the right
HSU CUPLA HSU-8SP - - -
Connection under residue pressure Not possible S210 CUPLA S210-8SP - - -
Working temperature Normal temperature 280 CUPLA 280-8SP - - -
Storage Temperature Range -Û&WR+Û& 350 CUPLA 350-8SP 350-10SP 350-12SP -
FLAT FACE CUPLA F35 F35-8SP - - -
Mass 1.85 kg
FLAT FACE CUPLA FF FF-8SP - - -
Accessories 4 mm Hexagon wrench, Operation procedure tag, Cable tie SEMICON CUPLA SP Type 8SP-304 - - -
This is a product that assists connection of CUPLA. If an excessive load is applied during connection, such as SEMICON CUPLA SCS Type SCS-8P
× - - -
when the O-ring is insufficiently lubricated, when the O-ring is hardened in a low temperature environment, or SEMICON CUPLA SCY Type SCY-8S
when CUPLA is under dynamic pressure or residual pressure, the safety device activates and will not connect. SEMICON CUPLA SCT Type SCT-8SP - - -
Be sure to check with the actual product before use. SEMICON CUPLA SCAL Type SCAL-8SP - SCAL-12SP -
Model: CJ-1
(Note) When the Handle is perpendicular to the body, it may interfere with CUPLA and will not be able to be used.
In this case, tilt the handle to a convenient angle for use.
Lever Handle
Rotation range
)
(132) (235) (52) of Handle ( á) 72
(R1
105
Rc1
Rc1 1/4
Frame Rc1 1/2
Plate
Rc 2 Guide part
(129)
* To prevent injuries, it is recommended to wear gloves during use. (mm)
When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation. 168
Seal Material Selection Table for Reference
For seal parts in CUPLA (the important parts that prevent leaking to the outside), it is important to select the
most appropriate seal material to suit the property and temperature of the fluid. It is so important that wrong
selection may not only impair the function of CUPLA but also cause an unexpected accident.
When the fluid in question is not listed in “Seal Material Selection Table (For reference),” the seal material that you select should be tested under actual environment. Even if the fluid is stated in the following list, the test could be required in some cases.
Ethylene-propylene
Ethylene-propylene
Silicone rubber
Silicone rubber
Hydrogenated
Hydrogenated
Fluoro rubber
Fluoro rubber
Nitrile rubber
Nitrile rubber
nitrile rubber
nitrile rubber
Chloroprene
Chloroprene
Perfluoro-
Perfluoro-
elastomer
elastomer
Fluids Fluids
rubber
rubber
rubber
rubber
2 2,2-Dimethyl-butane ◎ ◎ × ◎ ◎ × △ B Butadiene × × × ◎ ◎ × ×
2,3-Dimethyl-butane ◎ ◎ × ◎ ◎ × △ Butane ◎ ◎ × ◎ ◎ × △
2,4-Dimethyl-pentane ◎ ◎ × ◎ ◎ × × Butane (liquid) ◎ × ◎ × ○
2-Methyl-pentane ◎ ◎ × ◎ ◎ × × Butanol (Butyl alcohol) ◎ ◎ ○ ◎ ◎ ○ ◎
3 3-Methyl-pentane ◎ ◎ × ◎ ◎ × × Butter and butter oil ◎ ◎ ◎ ◎ ◎ ○ ×
A Acetaldehyde △ △ ○ × △ ○ △ Butyl acetate × × ○ × ◎ × ×
Acetic acid ○ ○ ○ △ ◎ △ ○ Butyl stearate ○ ○ × ◎ ◎ × ×
Acetic anhydride △ × ○ × ◎ ○ ○ Butylaldehyde × × ○ × ○ × ×
Acetone × × ◎ × ◎ × × Butylene ○ ○ × ◎ ◎ × △
Acetonitrile × × △ ◎ × × C Cadmium cyanide △ △ ◎ △ ◎ ○ ◎
Acetophenone × × ◎ × ◎ × × Calcium acetate ○ ○ ◎ × ◎ × ○
Acetyl chloride × × × ◎ ◎ × × *HSJP\THJL[H[Lá* ○ ◎ × ◎ × ○
Acetylacetone × × ◎ × ◎ × × Calcium carbide ◎
Acetylene ◎ ◎ ◎ ◎ ◎ ○ ○ Calcium carbonate ◎ ◎ ◎ ◎ ◎ ◎ ◎
(PYá* ◎ ◎ ◎ ◎ ◎ ◎ ◎ Calcium hydroxide ◎ ◎ ◎ ◎ ◎ ◎ ◎
Aluminium bromide ◎ ◎ ◎ ◎ ◎ ◎ ◎ *HSJP\TUP[YH[Lá* ◎ ◎ ◎ ◎ ○ ◎
Aluminium chloride ◎ ◎ ◎ ◎ ◎ ○ ◎ Calcium perchlorate × × × × ×
Aluminium nitrate ◎ ◎ ◎ ◎ ◎ ○ ◎ Calcium sulfate △ △ ◎ △ ◎ ○ ◎
Aluminium sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○ *HSJP\TZ\SMH[Lá* × ◎ △ ◎ ○ ◎
Amine mixture × × ○ × × ○ ○ Calcium sulfite ◎ ◎ ◎ ◎ ◎ ◎ ○
Ammonia (anhydrous) ○ ○ ◎ × ○ ○ ◎ Carbitol ○ ○ ○ ○ ◎ ○ ○
(TTVUPH3PX\PKá* △ × ◎ △ *HYIVUKPV_PKLNHZá* ◎ ○ ○ ○ ○
Ammonia (Liquid) (Cool) △ ◎ × ◎ ○ ○ Carbon disulfide × × × ◎ ◎ × ×
Ammonia gas (Low temperature) ◎ ◎ ◎ × ◎ ◎ ◎ *HYIVUTVUV_PKLá* ◎ ◎ ◎ ◎ ◎ ◎ ○
Ammonium carbonate × × ◎ ◎ ◎ × ◎ Carbon tetrachloride ○ ○ × ◎ ◎ × ×
Ammonium chloride ◎ ◎ ◎ ◎ ◎ × ◎ Castor oil ◎ ◎ ○ ◎ ◎ ◎ ◎
Ammonium hydroxide × × ◎ × × ◎ △ Chlorine (liquid) × × × ○ × ×
Ammonium magnesium sulfate × × × × × Chlorine gas ○ ○ × ◎ ◎ × ×
(TTVUP\TUP[YH[Lá* ◎ ◎ ◎ ○ ◎ Chlorine water △ △ ○ ◎ ◎ × ×
(TTVUP\TWOVZWOH[Lá* ◎ ◎ × ◎ ○ ◎ Chloroacetone × × ◎ × ◎ × ×
Ammonium sulfate ◎ ◎ ◎ × ◎ ◎ ○ Chlorobenzene × × × ◎ ◎ × ×
Ammonium sulfite △ △ ◎ △ ◎ ○ ◎ Chloroform × × × ◎ ◎ × ×
Ammonium thiosulfate △ △ ◎ △ ◎ ○ ◎ Chlorophenol × × × ◎ ◎ × ×
Amyl acetate × × △ × ◎ × × Chromium hydroxide ◎
Amyl alcohol ○ ○ ◎ ○ ◎ × ○ Coconut oil ◎ ◎ △ ◎ ◎ ◎ ×
Aniline × × ○ △ ◎ × × Cod liver oil ◎ ◎ ◎ ◎ ○ ○
Animal oil (Lard) ◎ ◎ ○ ◎ ◎ ○ ○ Coffee ◎ × × × ×
Arsenic trichloride △ × × ◎ × × Copper chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
Asphalt ○ ○ × ◎ ◎ × × Copper cyanide ◎ ◎ ◎ ◎ ◎ ◎ ◎
B Barium chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎ Copper sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Barium hydroxide ◎ ◎ ◎ ◎ ◎ ◎ ◎ Corn oil ◎ ◎ △ ◎ ◎ ◎ △
Barium nitrate △ △ ◎ △ ◎ ○ ◎ Cotton seed oil ◎ ◎ △ ◎ ◎ ◎ △
)HYP\TZ\SMH[Lá* ◎ ◎ ◎ ◎ ◎ ◎ *YLZVSá* × × × ○ ◎ × ×
Barium sulfide ◎ ◎ ◎ ◎ ◎ ○ ◎ Crude oil ○ ○ × ◎ ◎ × ×
Beer ◎ ◎ ◎ ◎ ◎ ◎ ◎ Cyclohexane ◎ ◎ × ◎ ◎ × ×
Benzaldehyde × × ◎ × ◎ ○ × Cyclohexanol ◎ ◎ × ◎ ◎ × ×
Benzene × × × ◎ ◎ × × D Developer ◎ ◎ ○ ◎ ◎ ◎ ○
Benzyl alcohol × × ○ ◎ ◎ △ ○ Diacetone alcohol × × ◎ × ◎ × ○
Benzyl chloride × × × ◎ ◎ × × Dibenzyl ether × × ○ × ◎ × ×
Brake oil △ △ ◎ × ◎ △ ◎ Dichlorophenol ○ ○ × ◎ ◎ × ×
Bromine × × × ◎ ◎ × × Diesel oil ◎ ◎ × ◎ ◎ × ×
Bromine water × × × ◎ ◎ × × Diethanolamine △ △ ◎ △ ◎ ○ ◎
169
Seal Material Selection Table for Reference
How to read Practically no harm, and can be used (Excellent) Note: When selecting the seal material, please consider the following suggestions carefully:
the selection Some harm may be inevitable but can be used under restrictions (Good) 1. If there is no comment in the column of the fluid name, the condition of the fluid is under saturation at room temperature.
tables Should be avoided if at all possible (Not recommended) 2. Please check with us for applications at a high fluid temperature or with different fluid concentrations.
Should not be used (Unsuitable) 3. For applications related to foods, please order separately specifing the detailed applications.
Note: Contact us when the space is blank.
Ethylene-propylene
Ethylene-propylene
Silicone rubber
Silicone rubber
Hydrogenated
Hydrogenated
Fluoro rubber
Fluoro rubber
Nitrile rubber
Nitrile rubber
nitrile rubber
nitrile rubber
*OSVYVWYLUL
*OSVYVWYLUL
Perfluoro-
Perfluoro-
elastomer
elastomer
Fluids Fluids
rubber
rubber
rubber
rubber
D Diethylene glycol ◎ ◎ ◎ ◎ ◎ ○ ◎ M Magnesium sulfate ◎ ◎ ◎ ◎ ◎ ◎
E Ethanol (Ethyl alcohol) △ △ ◎ △ ◎ ○ ◎ Maleic anhydride × × ○ × ◎ × ×
Ethyl acetate × ○ × ○ × Mercury ◎ ◎ ◎ ◎ ◎ × ◎
Ethyl benzene × × × ◎ ◎ × × Methanol × × ◎ × ◎ ◎ ◎
Ethyl cellulose ○ ○ ○ × ◎ ○ ○ Methyl bromide ○ ○ × ◎ ◎ × ×
Ethyl chloride ◎ ◎ △ ◎ ◎ × × Methyl butyl ketone × × ◎ × ◎ × ×
Ethylene glycol ◎ ◎ ◎ ◎ ◎ ◎ ◎ Methyl chloride × × △ ◎ ◎ × ×
Ethylene trichloride × × △ ◎ ◎ × × Methyl ethyl ketone (MEK) × × ◎ × ◎ × ×
F Ferric sulfate ◎ ◎ ◎ ◎ ◎ ◎ Methyl isobutyl ketone (MIBK) × × △ × ◎ × ×
Fish oil ○ ○ × ◎ ◎ ◎ × Methyl propyl ketone × ○ × × ×
Fluorine (Gas) × × × ○ × × Methyl salicylate × × ○ × ◎ × △
Formic aldehyde △ △ ○ × ◎ ○ △ Methylene bromide × × ◎ ◎ × ×
Freon 11 ○ × × ○ ○ × × Methylene chloride × × ○ ◎ × ×
Freon 12 ◎ ○ △ △ ○ × ◎ Milk ◎ ◎ ◎ ◎ ◎ ◎ ◎
Freon 22 × × △ × ◎ × ◎ Mineral oil ◎ ◎ × ◎ ◎ △ △
Fuel oil ◎ × ◎ ◎ × ○ Monobromobenzene × × ◎ ◎ × ×
Furfural × × ○ × ◎ × × Monochlorobenzene × × × ◎ ◎ × ×
G Gasoline ◎ ◎ × ◎ ◎ × × Monoethanolamine (MEA) × × ○ × ◎ ○ ×
Gelatin ◎ ◎ ◎ ◎ ◎ ◎ ◎ N n-amyl alcohol × × × × ×
Glucose ◎ ◎ ◎ ◎ ◎ ◎ ◎ Naphtha ○ ○ × ◎ ◎ × ×
.S`JLYPULá* ◎ ◎ ◎ ◎ ◎ ◎ ◎ Naphthalene × × × ◎ ◎ × ×
Grease (Petroleum-based) ◎ ◎ × ◎ ◎ × × Naphthenic oil ◎ × ◎ × ×
H Helium ◎ ◎ ◎ ◎ ◎ ◎ ◎ n-butyl alcohol × × × × ×
Heptane (n-heptane) ◎ ◎ × ◎ ◎ × ○ Nickel acetate ○ ○ ◎ × ◎ × ○
Hexane (n-hexane) ◎ ◎ × ◎ ◎ × ○ 5PJRLSHJL[H[Lá* × ◎ × × ×
Hexylene glycol △ △ ◎ △ ◎ ○ ◎ Nickel ammonium sulfate △ ◎ △ ◎ ○ ◎
Hydraulic oil (Petroleum-based) ◎ ◎ × ◎ ◎ ○ × Nickel chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
Hydraulic oil (Phosphate ester series) × × ○ ◎ ◎ △ × Nickel nitrate △ △ ◎ △ ◎ ○ ◎
Hydraulic oil (Synthetically-prepared) ○ ○ × ◎ ◎ × Nickel sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Hydraulic oil (Water-glycol series) ◎ ◎ ◎ ○ ◎ ○ ◎ Nitrobenzene × × △ ○ ◎ × ×
Hydraulic oil (Water-in-oil emulsion series) ◎ ◎ × ◎ ◎ △ × Nitrogen (gas) ◎ ◎ ◎ ◎ ◎ ◎ ◎
Hydrobromic acid × × ◎ ◎ ◎ × × O Octyl alcohol ○ ○ △ ◎ ◎ ○ ○
Hydrogen ◎ ◎ ◎ ◎ ◎ △ ◎ Oleic acid △ △ × ○ ◎ × ×
Hydrogen peroxide (30%) × ◎ ◎ × Olive oil ◎ ◎ ○ ◎ ◎ △ ×
I Iron chloride ◎ ◎ ◎ ○ ◎ Ortho-dichlorobenzene × × × ◎ ◎ × ×
0YVUUP[YH[Lá* ◎ ◎ ◎ ○ ◎ Oxygen (gas) ○ ○ ◎ ◎ ◎ ◎ ○
Iron sulfite (100%) ◎ × × × × Ozone × △ ◎ ◎ ◎ ◎ ×
Isoamyl alcohol × × × × × P Palm oil × × × × ×
Isooctane ◎ ◎ × ◎ ◎ × ○ Paradichlorobenzene × × × ◎ ◎ × ×
Isopropanol ○ ○ ◎ ◎ ◎ ◎ ○ Paraffin oil ◎ ◎ × ◎ ◎ × ×
Isopropyl acetate × × ○ × ◎ × × Peanut oil ◎ △ ◎ ◎ ○
Isopropyl alcohol ○ ○ ◎ ◎ ◎ ◎ ○ Pentane (n-pentane) ◎ ◎ × ◎ ◎ × ◎
Isopropyl ether ○ ○ × × ◎ × × Phenol × × × ◎ ◎ × ×
K Kerosene ◎ ◎ × ◎ ◎ × ○ Phosphorous oxychloride (dry) ○ ◎ ◎ ○ ○
L Lard and lard oil ◎ ◎ ○ ◎ ◎ ○ ○ Phosphorous oxychloride (wet) ○ ◎ ◎ ○ ○
Latex × × × × × Phosphorus × × × ◎ × ×
Liquefied petroleum gas (LPG) ◎ ◎ × ◎ ◎ △ × Pine oil ○ ○ × ◎ ◎ × ×
Liquors (beet) ◎ ◎ ◎ ◎ ◎ ◎ ◎ 7V[HZZP\THJL[H[Lá* ○ ○ ◎ × ◎ × ○
Lubricating oil (SAE 10, 20, 30, 40, 50) ◎ ◎ × ◎ ◎ × × Potassium aluminium sulfate △ △ ◎ △ ◎ ○ ◎
M Magnesium chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎ Potassium bicarbonate △ △ ◎ △ ◎ ○ ◎
Magnesium hydroxide ○ ○ ◎ ◎ ◎ × ○ Potassium bichromate ◎ ◎ ◎ ◎ ◎ ◎
Magnesium nitrate ◎ × × × × Potassium carbonate △ △ ◎ △ ◎ ○ ◎
170
Seal Material Selection Table for Reference
Ethylene-propylene
Ethylene-propylene
Silicone rubber
Silicone rubber
Hydrogenated
Hydrogenated
Fluoro rubber
Fluoro rubber
Nitrile rubber
Nitrile rubber
nitrile rubber
nitrile rubber
*OSVYVWYLUL
*OSVYVWYLUL
Perfluoro-
Perfluoro-
elastomer
elastomer
Fluids Fluids
rubber
rubber
rubber
rubber
P Potassium cyanide ◎ ◎ ◎ ◎ ◎ ◎ ◎ S Syrup ◎
Potassium hydroxide (50%) ○ ○ ◎ × ◎ △ ○ T Tertiary butyl alcohol ○ ○ ○ ◎ ◎ ○ ○
Potassium hyposulfite ○ ◎ ◎ ◎ ◎ Tetrachloroethylene × × × ◎ ◎ × ×
Potassium nitrate ◎ ◎ ◎ ◎ ◎ ◎ ◎ Tetraethyl lead ○ ○ × ◎ ◎ × ×
Potassium nitrite △ △ ◎ △ ◎ ○ ◎ Tetralin × × × ◎ ◎ △ ×
Potassium phosphate △ △ ◎ △ ◎ ○ ◎ Titanium terachloride ○ × ◎ ◎ × ×
Potassium silicate ◎ ◎ ◎ ◎ ◎ × ◎ Toluene (Toluol) × × × △ ◎ × ×
Potassium sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○ Triethanolamine △ △ ○ × ◎ × ○
Potassium thiosulfate △ △ ◎ △ ◎ ○ ◎ Triphenyl phosphite × ◎ × × ×
Propane ◎ ◎ × ◎ ◎ × ○ Tung oil ◎ ◎ × ◎ ◎ × ○
Propionaldehyde △ △ ◎ △ ◎ ○ ◎ V Vinyl acetate × ◎ × ◎ × ○
Propionitrile ◎ ◎ × ◎ ◎ ◎ ○ Vinyl chloride ○ ○ × ◎ ◎ ◎ ×
Propyl acetate × × ○ × ◎ × × W Water ◎ ○ ◎ ◎ ◎ ◎ ◎
Propyl alcohol ◎ ◎ ◎ ◎ ◎ ◎ ◎ Whisky ◎ ◎ ◎ ◎ ◎ ◎ ◎
Propylene △ △ × ◎ ◎ × × Wine ◎ ◎ ◎ ◎ ◎ ◎ ◎
Pyridine × ○ × ◎ × × X Xylene × × × ◎ ◎ × ×
R Rosin oil ◎ × × × × Z Zinc chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
S Secondary butyl alcohol ○ ○ ○ ◎ ◎ ○ ○ Zinc sulfate ◎ ◎ ◎ ◎ ◎ ◎ ◎
:VHW`^H[LYá* ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium acetate ○ ○ ◎ × ◎ × ○
Sodium aluminate △ △ ◎ △ ◎ ○ ◎
Sodium bicarbonate ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium bichromate △ △ ◎ △ ◎ ○ ◎
Sodium carbonate ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium chloride (salt water) ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium cyanide ◎ ◎ ◎ ◎ ◎ ◎ ◎
:VKP\TO`KYV_PKL*H\Z[PJ:VKH △ △ ◎ △ ◎ ○ ◎
Sodium hypochlorite (1%) ○ ○ ○ ○ ◎ ○ ○
Sodium hyposulfite △ △ ◎ △ ◎ ○ ◎
Sodium iodide △ △ ◎ △ ◎ ○ ◎
Sodium metaphosphate ◎ ◎ ◎ ◎ ◎ × ○
Sodium nitrate △ ◎ △ ◎ × ◎
Sodium nitrite ○ ○ ◎ × ◎ × ○
Sodium perborate ○ ○ ◎ ◎ ◎ ○ ○
Sodium peroxide ○ ○ ◎ ◎ ◎ × ○
Sodium phosphate ◎ ◎ ◎ ◎ ◎ × ◎
Sodium plumbate △ △ ◎ △ ◎ ○ ◎
Sodium pyrosulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium silicate (Water glass) ◎ ◎ ◎ ◎ ◎ × ◎
Sodium sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium sulfide ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium sulfite ◎ ◎ ◎ ◎ ◎ ◎ ○
Spindle oil ◎ ◎ × ◎ ◎ △ ×
Starch ◎ ◎ ◎ ◎ ◎
:[LHTá* × × ◎ ○ ◎ × ×
Styrene monomer × × × ○ ◎ × ×
Sucrose solution ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sulfur × × ◎ ◎ ◎ ○ ◎
Sulfur chloride (dry) × × × ◎ ◎ △ ×
Sulfur dioxide × × ◎ × ◎ ○ ×
Sulfur tetroxide × × ◎ × ×
171
Body Material Selection Table
The selection of appropriate body material for CUPLA is closely related to its usage application, the type of fluid run through, its concentration (%),
the pressure, its working environment, etc. So the material must be carefully considered in order to use CUPLA efficiently and obtain its full
performance. Since there are some body materials that should not be used with certain fluids, please refer to this table when making your selection.
172
Unit Conversion Tables
Length
m cm in ft yd km mile n-mile
Area
Mass (Weight)
t ltn stn
kg gr oz Ib
(metric ton) (long ton) (short ton)
1 1.543×104 3.527×10 2.205 1×10-3 9.842×10-4 1.102×10-3
6.480×10-5 1 2.286×10-3 1.429×10-4 6.480×10-8 6.378×10-8 7.143×10-8
2.835×10-2 4.375×102 1 6.25×10-2 2.835×10-5 2.790×10-5 3.125×10-5
4.536×10-1 7.000×103 1.6×10 1 4.536×10-4 4.464×10-4 5×10-4
1.000×103 1.543×107 3.5274×104 2.205×103 1 9.842×10-1 1.102
1.016×103 1.568×107 3.5840×104 2.240×103 1.016 1 1.12
9.072×102 1.4×107 3.2000×104 2.000×103 9.072×10-1 8.929×10-1 1
Force
Pressure
173
CUPLA Inquiry Form
If you are unable to find a CUPLA product that you are looking for, or the type that suits your particular
requirements in this catalog, please fill in this form and fax it to our distributor in your country or directly to
us. We will select suitable CUPLA for your applications and contact you directly or through our distributor.
FAX Sheet
To NITTO KOHKI CO., LTD.
Company Name Factory / Branch
Address TEL
E-mail FAX
Product Name HI CUPLA • SUPER CUPLA • MOLD CUPLA • SP CUPLA Type A • HSP • 350 • TSP • MINI CUPLA • Others ( )
Pressure Maximum ( ) MPa Normal ( ) MPa Minimum ( ) MPa Impulse ( with • without )
Vacuum ( ) kPa
2. Male Thread
Type of Thread
3. Female Thread
Other Requirements
Surface
Body Material
Treatment
174
Memo
175
JIS B 0203:1999 UDC 621.882.082.2 JIS
Taper Pipe Threads ISO 7-1:1994
( BS21 ) Japanese Industrial Standard
This Japanese Industrial Standard specifies taper pipe threads and is applicable to the threads used mainly
for pressure-tight joints on the threads for joining pipes, pipe fittings, fluid machinery, etc.
Basic Profile Applied for Taper External Basic Profile Applied for Parallel Internal
and Taper Internal Threads Threads
H
6
r
h
2
D
H
2
D1
D2
t
2
h
h
á
á a f
H
r
H
2
h
H
6
d1
d2
d
P
P
D1
D2
D
á
á
Axis of thread
I
Thick continuous line shows basic profile. Thick continuous line shows basic profile.
H = 0.960237 P H = 0.960491 P
25.4 25.4
P= n h = 0.640327 P P= n h = 0.640327 P
r = 0.137278 P r = 0.137329 P
Unit: mm
Thread Gauge dia. Position of gauge plane Length of useful thread (min.)
External Size of carbon steel
Internal thread
Internal thread pipe for ordinary piping
External thread External thread When there is (Given for reference)
thread When
incomplete thread part there is no
Taper Parallel incomplete
Tolerance internal internal
Major dia. Pitch dia. Minor dia. At pipe on D, D2 thread thread thread part
From
Pitch Radius From pipe end
Designation Number of Height d d2 d1 end and D1 of position of Taper
threads P of thread r parallel gauge internal
of thread (Given for or plane
From thread/
(in 25.4 mm) h internal position of From end Parallel
n reference) r' toward
Internal thread thread larger dia. gauge of pipe or internal Outer dia. Thickness
plane coupler I' thread
Gauge Axial Axial end
toward (Given for From
length tolerance tolerance f smaller dia. reference) gauge
a b c end plane or
Major dia. Pitch dia. Minor dia. end of pipe
D D2 D1 I or coupler
t
R 1/8 28 0.9071 0.581 0.12 9.728 9.147 8.566 3.97 0.91 1.13 0.071 2.5 6.2 7.4 4.4 10.5 2.0
R 1/4 19 1.3368 0.856 0.18 13.157 12.301 11.445 6.01 1.34 1.67 0.104 3.7 9.4 11.0 6.7 13.8 2.3
R 3/8 19 1.3368 0.856 0.18 16.662 15.806 14.950 6.35 1.34 1.67 0.104 3.7 9.7 11.4 7.0 17.3 2.3
R 1/2 14 1.8143 1.162 0.25 20.955 19.793 18.631 8.16 1.81 2.27 0.142 5.0 12.7 15.0 9.1 21.7 2.8
R 3/4 14 1.8143 1.162 0.25 26.441 25.279 24.117 9.53 1.81 2.27 0.142 5.0 14.1 16.3 10.2 27.2 2.8
R1 11 2.3091 1.479 0.32 33.249 31.770 30.291 10.39 2.31 2.89 0.181 6.4 16.2 19.1 11.6 34.0 3.2
R 1-1/4 11 2.3091 1.479 0.32 41.910 40.431 38.952 12.70 2.31 2.89 0.181 6.4 18.5 21.4 13.4 42.7 3.5
R 1-1/2 11 2.3091 1.479 0.32 47.803 46.324 44.845 12.70 2.31 2.89 0.181 6.4 18.5 21.4 13.4 48.6 3.5
R2 11 2.3091 1.479 0.32 59.614 58.135 56.656 15.88 2.31 2.89 0.181 7.5 22.8 25.7 16.9 60.5 3.8
R 2-1/2 11 2.3091 1.479 0.32 75.184 73.705 72.226 17.46 3.46 3.46 0.216 9.2 26.7 30.1 18.6 76.3 4.2
R3 11 2.3091 1.479 0.32 87.884 86.405 84.926 20.64 3.46 3.46 0.216 9.2 29.8 33.3 21.1 89.1 4.2
R4 11 2.3091 1.479 0.32 113.030 111.551 110.072 25.40 3.46 3.46 0.216 10.4 35.8 39.3 25.9 114.3 4.5
R5 11 2.3091 1.479 0.32 138.430 136.951 135.472 28.58 3.46 3.46 0.216 11.5 40.1 43.5 29.3 139.8 4.5
R6 11 2.3091 1.479 0.32 163.830 162.351 160.872 28.58 3.46 3.46 0.216 11.5 40.1 43.5 29.3 165.2 5.0
176
Production Facilities That Assure Our Product Quality
Large scale production facilities in Tochigi Prefecture, Japan and Ayutthaya, Thailand, having the capability of flexible mass
production, are in full operation around the clock and constitute a complete high-grade supply system, from the machining of
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Tochigi Nitto Kohki factory is accredited under ISO 14001 & 9001.
177
From Development to Production, Management and Marketing of “CUPLA”
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Marketing
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178
Nitto Kohki's Laborsaving Products
Nitto Kohki is capturing the needs of users by introducing to the world not only “CUPLA” quick connect couplings,
but also next-generation laborsaving devices, including various “machine tools and hand tools”, high precision
“delvo” electric screwdrivers, and linear-motor-driven piston “compressors / vacuum pumps”.
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Machines and Tools to Achieve Energy and Labor Savings in Processing Work
Machines and tools are used at various processing sites for such work as cutting, polishing, scaling, drilling and chamfering of steel materials.
We have created a product line up of pneumatic, electric and hydraulic machines and tools to match the diversification of processing methods
and the conditions of work operations.
179
Safety Guide
Safety Precautions
The safety precautions provide instructions for the safe use of NITTO KOHKI coupling "CUPLA" to avoid the potential danger of bodily harm or damage to
surrounding property. The safety precautions are categorized under the headings Danger, Warning and Caution, in accordance with the degree of
potential hazard to the body or surrounding property, if CUPLA is used incorrectly. They are all important notes for safety and must be followed as well
as in accordance with International standards #1 and other local safety regulations #2.
#1: ISO 4413, Hydraulic Fluid Power – General rules relating to systems ISO 4414, Pneumatic Fluid Power – General rules relating to systems
#2: Industrial Health & Safety law (for example)
CAUTION
precautions.
which, if not avoided, may result in personal
injury or property damage.
WARNING
• Please consult us prior to use if CUPLA is required for use on machines, equipment or systems (hereafter referred to as “equipment, systems, etc.”) for sustaining or controlling
human life or body.
• When CUPLA is used for the purpose of ensuring safety, please consult us beforehand.
• The compatibility of the product with specific equipment, systems, etc. must be determined by the person designing the equipment, systems, etc. or the person who decides its
specifications based on necessary analysis and test result. The expected performance and safety assurance of the equipment, systems, etc. will be the responsibility of the person
who has determined its compatibility with the product.
• If CUPLA is to be used for the following applications, please consult us:
- Vehicles, aircraft and associated equipment systems that accommodate people
- Medical facilities or suction equipment that directly affects human body
- Equipment that directly comes into contact with and runs food, drugs or medicines, drinking water, atomic energy equipment or equipment that ensures safety.
• Selecting the wrong type of seal material may cause a leak. In making your selection, please check the compatibility of the seal material with the type of fluid and temperature used
in the application.
• Please consult us prior to selection or use of CUPLA when they are intended for use with corrosive or flammable gases/liquids and/or in atmospheres of these types of gases and
liquids.
Beware of Imitations
Recently, similar products which invite misidentification or confusion with NITTO KOHKI coupling "CUPLA" have appeared on the market.
Connection with such a similar product to NITTO KOHKI coupling "CUPLA" may cause:
1. Imperfect connection or disconnection
2. Reduced air tightness
3. Impaired pressure resistance or durability
4. Reduced flow rate
and could result in unexpected accidents.
Therefore, connection other than with NITTO KOHKI coupling "CUPLA" must be avoided.
Please be sure to check for our original marks on the right hand side of this page, which are always inscribed on NITTO KOHKI coupling "CUPLA" products, when you order and
purchase.
Note:
Nitto Kohki cannot accept any liability for any accident that may occur as a result of using couplings of another brand in conjunction with our own.
180
Safety Guide
The following precautions must be taken when using CUPLA. Please contact Nitto Kohki or the outlet / supplier
where you purchased the product with regard to repair procedures, certification on the specification or applications
of the products.
Caution
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• Make sure that O-rings and Packing seals are lubricated with our designated lubricant at all times. The O-rings will get damaged and cause leakage. Not using the designated lubricant will lead to spontaneous fire. (Ask us for the designated lubricant)
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to thread type)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage. (Except for hose barb type)
• Do not use anything other than the applicable hose sizes. It will cause leakage. (Applies to hose barb type)
• Never strike CUPLA when inserting barb (tail) into hose. This could cause poor connection. (Applies to hose barb type)
• Do not use damaged (cracked) or deteriorated hoses. It will lead to leakage or bursting of hoses. (Applies to hose barb type)
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• Care should be taken when disconnecting CUPLA whilst still pressurized. To prevent injury due to the Plug popping out, the Socket should be held firmly in one hand and the Plug in the other.
If the medium is gas, an audible bang may be heard on disconnection. We recommend disconnecting this CUPLA in an unpressurized state.
• Always install a shut-off valve between the pressure source and the socket.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Always let fluid flow from socket to plug. It will result in reduced flow.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA".
• Store CUPLA in a dry environment. Moisture will cause corrosion and may also freeze in low temperatures, which may cause malfunction of CUPLA or other equipment.
181
Safety Guide
Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• Even if used within the rated operating temperature range, prolonged use of the FLOW METER when under pressure and with the temperature in the upper regions will cause leakage. (Especially when the valve is fully open)
• The durability of CUPLA or FLOW METER differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• The working pressure and working temperature range for hose barb types and braided hose connection types differs depending on the hose to be used.
Prior to use, confirm that the temperature and the type of fluid to be used is suitable for the hose. (Applies to MOLD CUPLA)
• Make sure that O-rings and Packing seals are lubricated with grease at all times. If not, the O-rings will get damaged and cause leakage.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to MOLD CUPLA thread type or FLOW METER or HOT WATER CUPLA)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
When installing FLOW METER, in order to protect the spherical surface of the ball valve, install it with the valve in a fully opened state as a rule. (Applies to MOLD CUPLA thread type or FLOW METER or HOT WATER CUPLA)
• When the valve is fully open or closed, there will be a void between valve body and the ball valve which can trap a small amount of fluid under pressure.
Before taking the body off from the piping, partially open the valve to allow the pressure to discharge. (Applies to FLOW METER)
• Do not use anything other than the applicable hose sizes. It will cause leakage. (Applies to hose barb type)
• Insert the barb (tail) fully into a hose and secure it tightly with a hose clamp. Incomplete insertion or insufficient clamping will lead to leakage or sliding off of a hose from the barb (tail). (Applies to hose barb type)
• Never strike CUPLA when inserting barb (tail) into hose. This could cause poor connection. (Applies to hose barb type)
• Do not use damaged(cracked) or deteriorated hoses. It will lead to leakage or bursting of hoses. (Applies to hose barb type)
• Cut off the hose at least 3 cm from the end when reusing it. Failure to do so will lead to leakage or bursting of the hose. (Applies to hose barb type)
• Prior to use, always perform a leak test after installing CUPLA.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized. (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve. (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the packing if used at 8 m/s or over.
• When using FLOW METER, operate the ball valve slowly to prevent water hammer from occurring.
• Let fluid flow in the direction of the arrow shown on the FLOW METER. (Applies to FLOW METER)
• The FLOW METER may cause malfunction of the float due to contamination of foreign matter, water scale or air bubbles inside the fluid.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage. (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings/flow meter for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Do not disassemble CUPLA. It will cause leakage or damage.
• When storing FLOW METER, ensure that the valve is fully open. If stored with the valve partially open, the packing will deform and cause leakage.
CUPLA for Low Pressure (Water, Liquid) and for Medium Pressure
Warning
• Do not apply pressure to CUPLA socket or plug while they are disconnected. It will cause leakage or damage. (Applies to Valve Structures: Two-way shut-off type and One-way shut-off type)
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• The fluid in the piping will spill out upon disconnection. When using for hazardous fluids (such as hot fluid), discharge all the fluid inside CUPLA before disconnecting, in order to prevent burns, etc.
(Applies to Valve Structures: Straight through type and One-way shut-off type)
Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• Even if used within the rated operating temperature range, prolonged use of TSP CUPLA Socket with Ball Valve when under pressure and with the temperature in the upper regions will cause leakage. (Especially when the valve is fully open)
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• The working pressure and working temperature range for hose barb types and braided hose connection types differs depending on the hose to be used.
Prior to use, confirm that the temperature and of the type of fluid to be used is suitable for the hose or tube.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Make sure that O-rings and Packing seals are lubricated with grease at all times. If not, the O-rings will get damaged and cause leakage. (Except CUPLA with end face seal construction)
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to thread type)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
When installing TSP CUPLA Socket with Ball Valve, in order to protect the spherical surface of the ball valve, install it with the valve in a fully opened state as a rule. (Applies to thread type, Nut type)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to thread type, Nut type, especially body material: stainless steel)
• When the valve is fully open or closed, there will be a void between valve body and the ball valve which can trap a small amount of fluid under pressure.
Before taking the body off from the piping, partially open the valve to allow the pressure to discharge. (Applies to TSP CUPLA Socket with Ball Valve)
• Do not use anything other than the applicable hose or tube sizes. It will cause leakage. (Applies to hose or tube fitter connection type)
• Insert the barb (tail) fully into a hose or a tube and secure it tightly with a hose clamp or a nut. Incomplete insertion or insufficient clamping will lead to leakage or sliding off of a hose or a tube from the barb (tail).
(Applies to hose or tube fitter connection type)
• Never strike CUPLA when inserting barb (tail) into hose or tube. This could cause poor connection. (Applies to hose or tube fitter connection type)
• Do not use damaged (cracked) or deteriorated hoses or tubes. It will lead to leakage or bursting of hoses or tubes. (Applies to hose or tube fitter connection type)
• Cut off the hose or tube at a designated length from the end when reusing it. Failure to do so will lead to leakage or bursting of the hose or tube. See the "Instruction manual" enclosed with the product for the normal length.
(Applies to hose or tube fitter connection type)
• Prior to use, always perform a leak test after installing CUPLA.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• Put a designated dust cap on CUPLA after disconnection when there is a possibility of foreign matter such as dirt sticking to the seal surface.
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve. (Applies to Valve Structures: Two-way shut-off type and One-way shut-off type)
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
(Applies to medium pressure, Valve Structure: Two-way shut-off type) However, if you need to relieve residual pressure, please consult us.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over. (Applies to Valve Structures: Two-way shut-off type and One-way shut-off type)
• When using TSP CUPLA Socket with Ball Valve, operate the ball valve slowly to prevent water hammer from occurring. Also be careful not to get fingers caught when operating the handle.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". (Except LEVER LOCK CUPLA)
• Do not disassemble CUPLA. It will cause leakage or damage.
• When storing TSP CUPLA Sockets with Ball valve, ensure that the valve is fully open. If stored with the valve partially open, the packing will deform and cause leakage.
182
Safety Guide
Warning
• Do not use CUPLA continuously exceeding the rated working pressure. Also, do not use 700R CUPLA in an environment where there is impulse pressure. It will cause leakage or damage.
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve. However, the HSP-PV type can be connected under static residual pressure.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". However, 280 CUPLA is interchangeable with couplers complying with ISO7241-1A.
When using by connecting 280 CUPLA with other brand's, compare the pressure specifications and use under the lower pressure.
• Do not disassemble CUPLA. It will cause leakage or damage.
Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to HSU CUPLA, S210 CUPLA)
• Prior to use, always perform a leak test after installing CUPLA.
• Put a designated dust cap on CUPLA after disconnection when there is a possibility of foreign matter such as dirt sticking to the seal surface.
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction. However, if you need to relieve residual pressure, please consult us.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage. Do not use 280 CUPLA with water-glycol operating oil. The plating will dissolve.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Scratches on the sealing parts will cause leakage. Especially, be careful about the seating surface of HSP CUPLA with male parallel thread with 30° flare.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction. If FLAT FACE CUPLA FF plug is dropped, there is a possibility that the valve may open, to re-set, connect the Socket to the Plug and disconnect, the valve will return to its original position.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• When using O-Ring seals for GP Type or GS Type of HSP CUPLA, use the O-Ring size described on the "Instruction manual" enclosed with the product.
• Due to the metal-touch valve structure, 450B CUPLA and 700R CUPLA will slightly leak when not coupled.
* Contact us when using CUPLA for high pressure gases.
MAM Type
Warning
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure exceeding the maximum working pressure. It will cause damage to CUPLA.
• Do not drop MULTI CUPLA. It will cause deformation of the plate.
Caution
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Do not deform the stop ring when installing CUPLA. If the stop ring is widened, it may come off from its groove and lead to poor connection or damage of CUPLA. Also change the stop ring with a new one when replacing CUPLA.
• Install hoses symmetrically from the locking unit when they are connected to CUPLA in order to distribute the reaction force evenly. Failure to do so will lead to breakage.
• Connect after making sure that the lever is in the "connect" position. It will not connect if it is not in the "connect" position.
• Do not force turning the lever. It will cause breakage.
• Do not disassemble CUPLA. It will cause leakage or damage.
Caution
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Install the C type retaining ring by using a pair of snap ring pliers. If the C type retaining rings are expanded too much, it will come off from its groove and lead to poor connection or breakage. Also change the retaining ring with a new one when replacing CUPLA.
• Install hoses symmetrically from the locking unit when they are connected to CUPLA in order to distribute the reaction force evenly. Failure to do so will lead to breakage.
• Connect after making sure that the lever is in the "connect" position. It will not connect if it is not in the "connect" position.
• Do not force turning the lever. It will cause breakage.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not disassemble CUPLA. It will cause leakage or damage.
183
Safety Guide
Caution
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Keep the center axis eccentricity of the Socket and Plug within 0.6 mm diameter. Failure to do so will lead to leakage or breakage.
• Install the C type retaining ring by using a pair of snap ring pliers. If the C type retaining rings are expanded too much, it will come off from its groove and lead to poor connection or breakage.
Also change the retaining ring with a new one when replacing CUPLA. (Applies to MAS Type CUPLA)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage.
• When connecting, connect socket and plug together tightly without a gap. If the gap exceeds 0.5 mm the flow will be reduced.
• For the load required to maintain connection when CUPLA is connected, see the page in this catalog where MAS Type/MAT Type is described. Connection exceeding the maximum acceptable load will cause breakage.
Connecting below the minimum load required to maintain connection will result in reduced flow.
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Do not disassemble CUPLA. It will cause leakage or damage.
MALC-01 Type
Caution
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Keep the center axis eccentricity of the Socket, Plug and/or hole in the plate within 2 mm diameter. Failure to do so will lead to leakage or breakage.
For the dimensions of end configurations for processing on plates, see the page in this catalog where MALC-01 Type is described.
• Obliquity of socket and plug must be within 0.5 degrees during connection or disconnection. If installed exceeding 0.5 degrees, it will cause leakage or damage.
• When connecting, connect socket and plug together tightly without a gap. However, it can be used even when the gap is 0.5 mm. If the gap exceeds 0.5 mm the flow will be reduced.
• For the load required to maintain connection when CUPLA is connected, see the page in this catalog where MALC-01 Type is described. Connection exceeding the maximum acceptable load will cause breakage.
Connecting below the minimum load required to maintain connection will result in reduced flow.
• When using water, judge whether CUPLA can be used or not by conducting a performance evaluation test under your actual operating environment and conditions.
Leakage may occur according to rust or foreign matter in the piping or solidified minerals. Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Do not disassemble CUPLA. It will cause leakage or damage.
Warning
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Do not disassemble CUPLA. It will cause leakage or damage.
Caution
• Keep the center axis eccentricity of the Socket and Plug within 2 mm diameter. Failure to do so will lead to leakage or breakage.
• Obliquity of socket and plug must be within 0.5 degrees during connection or disconnection. If installed exceeding 0.5 degrees, it will cause leakage or damage.
• Install the C type retaining ring by using a pair of snap ring pliers. If the C type retaining rings are expanded too much, it will come off from its groove and lead to poor connection or breakage.
Also change the retaining ring with a new one when replacing CUPLA. (Applies to Snap ring mount Type)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to MALC-SP Type CUPLA)
• When connecting, connect socket and plug together tightly without a gap. However, it can be used even when the gap is 0.5 mm. If the gap exceeds 0.5 mm the flow will be reduced.
• For the load required to maintain connection when CUPLA is connected, see the page in this catalog where MALC-SP Type or MALC-HSP Type is described.
Connection exceeding the maximum acceptable load will cause breakage. Connecting below the minimum load required to maintain connection will result in reduced flow.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not drop CUPLA. It will cause leakage or malfunction.
Caution
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions. O-rings are consumable items. Replace them periodically.
• If necessary, conduct an elution test and confirm the suitability of the material.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage. (Applies to SP Type, SCS Type, SCY Type)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to SP Type, SCS Type, SCY Type)
• When installing SCT Type or SCAL Type CUPLA, firstly apply a fluoropolymer resin sealant tape on the male tapered pipe thread and tighten firmly by hand. Then, additionally tighten with a wrench by turning it 1 3/4 to 2 turns.
At this time, overtightening will damage the thread and cause leakage, so be careful.
• Do not use anything other than the applicable tube sizes. It will cause leakage.
• Contact us if detail dimensions of the fixing part is required, such as 19/32-18UNS (for SP Type or SCS Type) or application shape for plugs of SCF Type CUPLA.
• Prior to use, always perform a leak test after installing CUPLA.
• For the purpose of reducing the insertion load on connection and to prevent O-ring from damage, apply pure water or a lubricant that is suitable for the operational environment to the Plug tip and sealing surface. (Applies to SP Type, SCS Type)
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• For fluoropolymer resin CUPLA, continuous use under dynamic pressure will result in reduced performance. To extend lifetime, it is recommended to be kept unpressurized unless it is necessary.
• Since the bellows of the SCAL Type CUPLA Socket is made of polytetrafluoroethylene (PTFE), a small amount of gas will escape.
• When using for hazardous fluids, discharge all the fluid inside CUPLA with nitrogen gas, etc., before disconnecting. If disconnected without discharging the fluid, a small amount of fluid will spill out.
• Always mount a designated dust cap after disconnection. Any foreign matter adhering to the sealing surface will cause leakage.
• Always install a shut-off valve between the pressure source and CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Scratches on the sealing parts will cause leakage. Especially, CUPLA made of fluoropolymer resin are deformed easily, so be careful.
184
Safety Guide
Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions. For PCV PIPE CUPLA, replace it with a new one after connection/disconnection of 5000 times as an approximate guide.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Apply thread sealants on male tapered pipe threads to ensure no leak.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to SP-V CUPLA TypeA Body material: Stainless steel)
• Prior to use, always perform a leak test after installing CUPLA.
• Make sure that O-rings are lubricated with grease at all times. If not, the O-rings will get damaged and cause leakage. (Applies to SP-V CUPLA TypeA seal materials: CR, FKM)
• For the purpose of reducing the insertion load on connection and to prevent O-ring from damage, apply a lubricant that is suitable for the operational environment to the Plug tip and sealing surface. (Applies to SP-V CUPLA TypeA Seal material: HNBR)
• Do not use pipe sizes other than the suitable sizes. It will cause leakage. Contact us if required to use Aluminum alloy pipes. (Applies to PCV PIPE CUPLA)
• Chamfer the edge of the copper pipe to be used. If not chamfered, it will damage the packing and cause leakage. Do not use pipes with deformation or burrs. It will lead to leakage or poor connection. (Applies to PCV PIPE CUPLA)
• When connecting copper pipes, push down the lever only after confirming that the end of the copper pipe is pressed against the packing inside CUPLA. At this time, be careful not to get fingers caught. (Applies to PCV PIPE CUPLA)
• After connection, try to pull the socket and plug apart or CUPLA and pipe apart to confirm secure connection. If the connection is incomplete, the socket and plug or CUPLA and pipe may disconnect when pressurized.
• Do not disconnect with fluid still under dynamic pressure or static residual pressure. (Applies to PCV PIPE CUPLA)
• Contact us if it is required to connect/disconnect SP-V CUPLA TypeA under dynamic pressure or static residual pressure.
• When connected with the copper pipe, do not rotate the pipe. It will damage the packing and cause leakage. (Applies to PCV PIPE CUPLA)
• Put a designated dust cap on CUPLA after disconnection when there is a possibility of foreign matter such as dirt sticking to the seal surface. (Applies to SP-V CUPLA TypeA)
•:KHQGLVFRQQHFWHGVWRUH&83/$ZLWKWKHOHYHULQWKH¶2SHQ·SRVLWLRQ$SSOLHVWR3&93,3(&83/$
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction. (Applies to SP-V CUPLA TypeA) However, if you need to relieve residual pressure, please consult us.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Stop using CUPLA if the lever is deformed. (Applies to PCV PIPE CUPLA)
• Ensure that any copper residue or swarf that has adhered to the inside of CUPLA is removed after use. (Applies to PCV PIPE CUPLA)
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint) (Applies to SP-V CUPLA TypeA)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". (Applies to SP-V CUPLA TypeA)
• Do not disassemble CUPLA. It will cause leakage or damage.
PAINT CUPLA
Warning
• Make sure that a hose containing a ground wire is connected to a ground. Insufficient grounding will lead to fire or dangerous explosion caused by possible sparks of static electricity.
• Wear appropriate clothes and protective equipment such as safety glasses, face guard and gloves at all times. Otherwise it could be potentially hazardous when paint or solvent splashes on to operators.
Caution
• This CUPLA is designed for paints diluted by solvents. Do not use this CUPLA for any other applications such as Powder coating, Electrostatic coating or Electrodeposition coating. The seal material will deteriorate and cause leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
• Prior to use, always perform a leak test after installing CUPLA.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• The fluid in the piping of the plug side will spill out upon disconnection. Be careful so that it will not contact the human body.
• Clean CUPLA each time after use. Otherwise paint will dry out and will cause malfunction, insufficient color mix or poor grounding. When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• When cleaning, do not try to open the valve by inserting something except the plug into the socket. It will cause leakage.
• Always install a shut-off valve between the pressure source and CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Always let fluid flow from socket to plug.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA".
• Do not disassemble CUPLA. It will cause leakage or damage.
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Safety Guide
HYGIENIC CUPLA
Warning
• Any residual fluid remaining in the passage will spill out on disconnection. Drain any residual fluid before disconnection to avoid burns or injury to the skin when dangerous fluid such as chemical agent or high temperature fluid is used.
If the fluid comes into contact with the skin, stop the disconnecting work and consult a doctor if necessary.
Caution
Observe the cautions below. If not observed, it could result in burns, injury to the skin, damage to the product or other machinery when dangerous fluid such as chemical agent or high temperature fluid is used.
Stop using CUPLA immediately if this happens.
• CUPLA can be easily disassembled for cleaning. CUPLA should be evaluated before use to determine the suitability with regard to sanitation and safety.
Especially when using O-rings of other brands than Nitto Kohki, be sure to evaluate the O-ring at your end.
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used.
Selecting the wrong seal material will lead to leakage.
• Do not use CUPLA continuously under any pressure exceeding the rated working pressure. This may cause leakage or damage. O-ring Lock plate ASSY
• Use only within range of its rated temperature. May cause damage or deterioration to the sealing and leak if used otherwise.
Also, do not use continuously at the lowest or highest working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). Seal part (cross section)
If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Because of the structure of
• When assembling, disassembling and washing, do not drop the disassembled parts, or put scratches on the sealing surface. It will cause malfunction or leakage.
• When washing, do not deform the lock plate by applying excessive force. It will cause bad connection. this product, dead space is
• When assembling or disassembling, do not put scratches on the O-ring. Also do not attach the O-ring in a twisted state. It will cause leakage. generated when using.
• When welding to CUPLA, do so with CUPLA in disassembled state. Welding in assembled state will deform the parts or damage the O-ring and cause leakage.
• The outer diameter and thickness of the pipe to be welded to CUPLA must conform to JIS G 3447.
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• If it is not polished or if the surface roughness becomes rougher than the recommended value, it may potentially cause the spread of bacteria. of seal part
• Malfunction caused by welding (directly or otherwise) is not included in the warranty.
• For the ferrule type, please use ferrule couplings conforming to IDF/ISO 2852.
• Prior to use, always perform a leak test after installing CUPLA. Plug / Socket
• When a high temperature fluid is applied to CUPLA, be careful in handling CUPLA as it also becomes hot.
If CUPLA is used in a high temperature atmosphere, the cam handle may not rotate smoothly.
Connected state
In such case, please apply water, etc. to the part where the cam handle and the lock plate ASSY is in contact.
•:KHQSRZGHULVDSSOLHGWR&83/$VWDWLFHOHFWULFLW\PD\EHJHQHUDWHG3OHDVHWDNHFRXQWHUPHDVXUHDJDLQVWWKLVLIUHTXLUHG
• When CUPLA remains connected for long periods of time, it may become difficult to disassemble.
In this case, do not forcefully turn the socket and plug to disconnect as this may damage the seal material and cause leakage. Plug Socket
• Do not disconnect with fluid still under dynamic pressure or static residual pressure.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage. • The O-ring and Lock plate ASSY are consumable items.
•&RQQHFWLQJ&83/$GLUHFWO\WRYLEUDWLQJRULPSDFWLQJHTXLSPHQWZLOOUHVXOWLQUHGXFHGOLIHWLPH • Please replace the Lock plate ASSY at approximately 1,000
•8VHRQO\DVTXLFNFRQQHFWFRXSOLQJVIRUIOXLGSLSHOLQHV times connections/disconnections.
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". • When the Lock plate ASSY is deformed, replace it with a new
• Check CUPLA regularly. Stop using immediately if anything unusual is found on CUPLA. one regardless of connection/disconnection times.
• When storing CUPLA, remove the O-ring from the plug. Otherwise, it may become difficult to remove due to adsorption. • The durability of the O-ring differs depending on the operating
• Before using CUPLA, disassemble and clean it in the way that is appropriate to your usage conditions and not affecting the seal material and body material. environment and conditions (pressure and temperature etc.).
CUPLA should be inspected periodically to ensure safe operation and to prevent them from a
Maintenance of CUPLA
performance drop or malfunction. If there is a malfunction in CUPLA or wear and tear, please replace
it with a new one. If you have any concerns, contact Nitto Kohki or the distributor from whom you
purchased your CUPLA.
186
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Quick Connect Couplings
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Specifications and designs are subject to change at any time without notice. 21C- 1
The contents of this catalog are current as of March 2021.