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C01en-21

Quick Connect Couplings

GENER AL CATALOG

Products Comply
with RoHS Directive
Quick Connect Couplings

For easy replacements


Replacements of pneumatic/hydraulic tools, pneumatic/hydraulic cylinders, mold attachments, etc.

For temporary installation in test line


Vacuum tests, pressure durability tests, leakage tests, running tests, etc.

For filling
For filling up various industrial gases, including inert gases, nitrogen, LPG, carbon dioxide, oxygen, fuel gas, etc.

For maintenance services


For computer cooling system, hydraulic cylinders in die-casting machines.

As joints
Applications other than fluid transfer covering connections for holding works while anchored or carried around.

A profusion of patented technology crystallized in global users recognition of high quality and high performance.
ISO 9001 and ISO 14001 Certification Award
“CUPLA“ quick connect couplings are produced as the crystallization of high-grade know-how
nurtured in the fields of fluid engineering and materials engineering, and top level precision
machining technology. Having assessed Nitto Kohki consistent quality assurance and control ISO 14001 ISO 9001
system ranging from design and development through procurement of material, manufacture, JQA-EM4057 JQA-2025
assembly, and shipping, the Japan Quality Assurance Foundation, authority for inspection and ISO 14001 H.Q./R&D Lab ISO 9001 H.Q./R&D Lab
registration, awarded us “ISO 9001“, international standard for quality management systems,
and “ISO 14001“, international standard for environment management systems intended to
perform global environment preservation and pollution control. High reliability built on
unparalleled “high quality“ and accumulated history of “productivity“ for stable supply. CUPLA is
receiving overwhelming support from many users spread all over the world as the top brand for
fluid energy transmission and control.

1
CUPLA enable flexible CONTENTS
Environmental activities / Contents --------------------------------------------------------- 1
New product (COMPACT ZEROSPILL CUPLA, MULTI CUPLA MAM-A-ZEL Type, CUBE CUPLA) --- 3

and fast connections


Nitto Kohki's environmentally-friendly Manufacturing ---------------------------------- 4
Select Appropriate CUPLA for the Job ----------------------------------------------------- 5
Glossary ------------------------------------------------------------------------------------------- 6
Guide for Selecting “NITTO KOHKI” Standard CUPLA -------------------------------- 7

in various fluid lines.


Semi-standard CUPLA Series and CUPLA Accessories ------------------------------ 18
Special Made-to-Order CUPLA -------------------------------------------------------------- 19
HI CUPLA Series Interchangeability -------------------------------------------------------- 21

Standard CUPLA Series


Nitto Kohki’s unique technologies MICRO CUPLA Series ------------------------------------------------------------------------ 23

and dedicated research have been


SMALL CUPLA ---------------------------------------------------------------------------------- 27
COMPACT ZEROSPILL CUPLA ---------------------------------------------------- NEW 29
COMPACT CUPLA ----------------------------------------------------------------------------- 31
proven by numerous patents, which CUBE CUPLA ------------------------------------------------------------------------------------
SUPER CUPLA ----------------------------------------------------------------------------------
33
37
led to the development of 25000 HI CUPLA -----------------------------------------------------------------------------------------
HI CUPLA BL ------------------------------------------------------------------------------------
39
41

different CUPLA variations. HI CUPLA 200 -----------------------------------------------------------------------------------


HI CUPLA for Connection to Braided Hoses -----------------------------------------
43
45
NUT CUPLA -------------------------------------------------------------------------------------- 45
NUT CUPLA 200 -------------------------------------------------------------------------------- 45
ROTARY NUT CUPLA ------------------------------------------------------------------------- 45
Nitto Kohki's quick connect couplings, "CUPLA" enable LOCK CUPLA 200 ------------------------------------------------------------------------------ 47
speedy connections/disconnections of various pipings, HI CUPLA Two Way Type --------------------------------------------------------------------
FULL BLOW CUPLA --------------------------------------------------------------------------
48
49
such as air, water, oil and gas. PURGE HI CUPLA PVR Type --------------------------------------------------------------- 51
They are active in various industrial fields, thanks to the PURGE HI CUPLA ------------------------------------------------------------------------------ 53
PURGE LINE CUPLA -------------------------------------------------------------------------- 54
experience in development of 25000 different variations. ROTARY LINE CUPLA (RT Type, RE Type) ------------------------------------------- 55
Wide varieties of body materials such as steel, brass, LINE CUPLA (200T Type, 200L Type, 200S Type) ------------------------------------ 57
ROTARY FULL BLOW LINE CUPLA ------------------------------------------------------ 59
aluminum, stainless steel and plastic are available to HI CUPLA ACE ---------------------------------------------------------------------------------- 61
match every customer's needs. ROTARY PLUG ---------------------------------------------------------------------------------- 63
TWIST PLUG ------------------------------------------------------------------------------------- 64
- Applications diversify from general household to high-tech industries PURGE PLUG ----------------------------------------------------------------------------------- 65
such as in oceanic and space development. ANTI-VIBRATION PLUG HOSE ------------------------------------------------------------ 66
- Numerous sizes are available for various needs. DUSTER CUPLA -------------------------------------------------------------------------------- 67
NK CUPLA HOSE Series ------------------------------------------------------------- NEW 68
- Wide varieties of body materials such as steel, brass, plastic, MINI CUPLA -------------------------------------------------------------------------------------- 69
aluminum or stainless steel are available. LINE CUPLA MINI ------------------------------------------------------------------------------ 70
MINI CUPLA SUPER --------------------------------------------------------------------------- 71
MOLD CUPLA Series ------------------------------------------------------------------------- 73
FLOW METER ----------------------------------------------------------------------------------- 76
LEVER LOCK CUPLA (Metal Body, Plastic Body) ---------------------------------- 77
TSP CUPLA Series ---------------------------------------------------------------------------- 81
SP CUPLA Type A ------------------------------------------------------------------------------ 85
HOT WATER CUPLA HW Type ------------------------------------------------------------- 87
ZEROSPILL CUPLA --------------------------------------------------------------------------- 89
HSP CUPLA -------------------------------------------------------------------------------------- 91
HYPER HSP CUPLA --------------------------------------------------------------------------- 95
210 CUPLA --------------------------------------------------------------------------------------- 97
Nitto Kohki’s Official HSU CUPLA -------------------------------------------------------------------------------------- 99
YouTube channel S210 CUPLA ------------------------------------------------------------------------------------- 101
280 CUPLA --------------------------------------------------------------------------------------- 103
Watch our products in action. We 350 CUPLA --------------------------------------------------------------------------------------- 105
have various products from Quick FLAT FACE CUPLA F35 ---------------------------------------------------------------------- 107
Connect Couplings “CUPLA” to Power FLAT FACE CUPLA FF ----------------------------------------------------------------------- 109
and Machine Tools, “delvo” Electric 450B CUPLA ------------------------------------------------------------------------------------- 111
Screwdrivers, Linear-motor-driven 700R CUPLA ------------------------------------------------------------------------------------- 112
Free Piston Pumps and also Door MULTI CUPLA Series ----------------------------------------------------------------- NEW 113
Closers. SEMICON CUPLA Series -------------------------------------------------------------------- 143
SP-V CUPLA Type A ------------------------------------------------------------------- NEW 149
www.youtube.com/c/NittoKohkiGLOBAL PCV PIPE CUPLA ------------------------------------------------------------------------------ 151
PAINT CUPLA ----------------------------------------------------------------------------------- 153
HYGIENIC CUPLA ------------------------------------------------------------------------------ 155

Semi-Standard CUPLA Series


CUPLA with Single Lock -------------------------------------------------------------------- 157
CUPLA with Safety Lock -------------------------------------------------------------------- 157
Beware of imitations Two-way Shut-off Type Small Size CUPLA --------------------------------------------
TSP-HP CUPLA for High Pressure -------------------------------------------------------
158
158
HIGH FLOW CUPLA --------------------------------------------------------------------------- 159
Recently on the market, there have appeared similar products that invite HIGH FLOW CUPLA BI Type --------------------------------------------------------------- 160
misidentification or confusion with Nitto Kohki couplings, or such products that SP CUPLA Type A PV Type ----------------------------------------------------------------- 161
claim to have compatible mating parts. Nitto Kohki cannot accept responsibility for PLASTIC CUPLA BC Type ------------------------------------------------------------------ 162
any accident that may result by mixed use with a coupling of another brand that
seems connectable to a Nitto Kohki coupling. CUPLA is produced with their own Accessories NEW 163 to 168
unique tolerances and precision under strict quality control, and are not
interchangeable with other couplings that are not under such tolerances. Therefore, Seal Material Selection Table for Reference --------------------------------------------- 169
connection to other brand of coupling may end up with abrupt breakdown or Body Material Selection Table ---------------------------------------------------------------- 172
personal injury. Please be sure to check for our marks below, which are always Unit Conversion Tables ------------------------------------------------------------------------ 173
inscribed on CUPLA products, when you order and purchase. CUPLA Inquiry Form ---------------------------------------------------------------------------- 174
Taper Pipe Threads ----------------------------------------------------------------------------- 176
Production Facilities That Assure Our Product Quality -------------------------------- 177
From Development to Production, Management and Marketing of “CUPLA” ---- 178
Nitto Kohki's Laborsaving Product ---------------------------------------------------------- 179
Safety Guide -------------------------------------------------------------------------------------- 180
Maintenance of CUPLA ------------------------------------------------------------------------ 186

2
New product

Small but high flow rate. Newly designed in colorful 5 colors.


For coolant piping of electronic equipment. Quick connect couplings for air / water piping
Quick connect couplings for coolant piping
CUBE CUPLA
COMPACT ZEROSPILL CUPLA - An effective outer appearance.
- Prevent piping mistakes by color indication.
- Compact size saves space.
- High flow rate for efficient cooling.
- Valve structure reduces air inclusion on connection Select from All five colors
and liquid spillage when disconnecting. Blue Yellow Pink Green Ivory

For tube connection


Outer
diameter
16 mm For female thread connection

It is also possible
to check colors
after connection
Outer
diameter
18.5 mm

See page 29 to 30 for details.

A new low spillage ZEL CUPLA series


added to the MULTI CUPLA product range.
Quick connect couplings for multi-port connection

MULTI CUPLA MAM-A-SP Type


Yellow

MAM-A-ZEL Type Blue Ivory

- Customize in accordance with


your operating conditions.

Typical spillage
(6 ports of size 1/4")

4.8 mL 0.36 mL
(May vary. Depends on the application.)
MAM-A-ZEL Type (Low spill type)

Pink
Green
Low
spillage L type plug
series added
Small size
For tube connection
Individual CUPLA only Light weight

Push-to-connect operation

Push button easy disconnection


Mounted onto plates

See page 124 to 130 for details. See page 33 to 36 for details.
3
Nitto Kohki's environmentally-friendly Manufacturing
The coexistence of mankind and nature. Each company is now asked for a global level environmental conservation and improvement
as important themes. As a part of the environmental improvement activities, we are offering various products such as “couplings”,
“machines and tools”, “screwdrivers”, “air compressors and vacuum pumps”, and “door closers” as green procurement products.

"CUPLA" active in the widespread field


of the manufacturing industry. Coupling for fuel cell vehicles.

HHV CUPLA
CUPLA for fueling high pressure hydrogen

Fuel cell vehicles are one of the remarkable


environmental conservation solutions.
In order to respond quickly to environmental
problems, Nitto Kohki has developed the
first coupler in Japan to supply and
Pneumatic Hydraulic Welding / Cutting fill its fuel source, high-pressure
HHV CUPLA
pure hydrogen.
piping piping piping 70 MPa

Mold temperature Semiconductor Aerospace


control piping manufacturing industry

Nitto Kohki's environmentally-friendly Manufacturing


Green Procurement

Nitto Kohki has made every effort in developing "Environmental


Improvement Plans" through the implementation of ISO14001, to
execute environmentally conscious business activities on a
company-wide basis. As a part of our ongoing commitment to the Products Comply
environment, we are also commited to reduce and/or exclude with RoHS Directive
restricted chemical substances from our products as designated by
RoHS directives, laws and regulations of chemical substances.
Some products may not be compliant, so please check our Products using regulated substances and the countermeasures taken
corporate website for the latest status.
Products
All couplings except for the following products have been Major countermeasures
(Standard CUPLA)
switched to green procurement compliant products.
- LEVER LOCK CUPLA
Low cadmium contained material used
- All CUPLA products with Tube Fitter
Non compliant
Products using brass material (RoHS directive compliant material)
- CUPLA CONNECTING JIG
- PRESSURE GAUGE
Hexavalent chromium-free plated
Please visit our website for applicable products. Zinc chrome plated couplings (Such as nickel plated)

www.nitto-kohki.co.jp/e/ Note: Color of plating


The color of the zinc chrome plating is yellow, while nickel plating is silver. Some products may
look different in appearance when changed.

4
Select Appropriate CUPLA for the Job
Nitto Kohki has the wide range of CUPLA products covering almost every application and feature you need.
In order to select an appropriate CUPLA for your job, you need to realize the following specifications.

Specifications to Be Checked When Selecting CUPLA

Fluid and the Select CUPLA with body and


seal materials that suit the fluid
There are different body and seal materials to suit different fluids. For example, we
recommend steel HI CUPLA for air, and brass or stainless steel for water. Please

Temperature and its temperature.


refer to Body Material Selection Table and Seal Material Selection Table at the end
of this catalog for details about the correspondence between fluids and materials.

Fluid pressure is also a key to CUPLA selection. Each series of hydraulic

Fluid Pressure Select CUPLA suitable for the


actual maximum fluid pressure.
CUPLA have different structures to cope with each pressure resistance ranges
up to 68.6 MPa (700 kgf/cm2).

Automatic Select CUPLA with a valve


structure that suits the piping
Valve combinations are two-way shut-off, one-way shut-off, or straight through
types. Choose carefully. Unless it is a two-way shut-off type, the internal fluid

Shut-off Valve application.


will flow out when it is disconnected.

Operating Select CUPLA with design and


materials that suit each
In choosing the type of CUPLA, body material and seal material, consider the
temperature range, and/or corrosive atmosphere in the operating environment.

Environment operating environment.

Note:

Size and Type of Having checked the type and materials for End configuration and size may be limited by the type of CUPLA.
Finally and critically specify Hose Female
CUPLA, now specify the size and type of end
the size and type of end barb thread

End Configurations configurations.


configurations to suit the type of piping. Choose
carefully, as the size affects the fluid flow rate.
Male
thread
Nut

You can search “CUPLA” at our web site. (www.nitto-kohki.co.jp/e/) Please take a visit.
If you cannot find a suitable CUPLA product, please contact us via our web site or enter the above details in the “CUPLA Inquiry Form” at the
end of this catalog and send it to us by fax or post.

Symbols
Quick reference symbols:
(1) Working pressure, (2) Type of valve structure, (3) Applicable fluids, are given on each product page to help you to
quickly select a suitable CUPLA product. Please use them as the guide to grasp each type selection.

Working pressure Valve structure Plug Socket Valve

1.0
1.0 MPa Two-way shut-off Two-way shut-off One-way shut-off One-way shut-off Straight through
{10 kgf/cm2}
(Spill Reduction)

Air Water Hydraulic Steam Oxygen, Gas Inert gas,


oil Fuel Gas Vacuum,
Applicable fluids Helium

Temperature High purity Heated oil Powder Solvent Food,


control
refrigerant chemicals based paint Drinking water

5
Glossary
The following terms are used in detailed information pages of each CUPLA. International System of Units (SI Units)
Refer to these terms when checking CUPLA specifications. Units stated in this catalog are based on SI Units. The old units,
which are non-SI Units, are also written within parentheses side by
side with SI Units for reference only.

Glossary
The Meaning of Each Letter in the Model Name Seal Material
The model name of CUPLA indicates its size, whether plug or socket, and the This shows the material used to seal CUPLA, usually an O-ring. The standard
end configuration. Rated pressure is also shown for some hydraulic couplings. material is nitrile butadiene rubber. For materials other than those shown below,
Check the following tables to understand the model name implication before please specify such as silicone (SI), butyl (IIR), Kalrez (KL) or rubber for food,
making your selection. depending on your application.
Properties of rubbers used for O-rings
200 - 20 S H Model name (in case of HI CUPLA 200) Seal material
Nitto Kohki
Working
Temperature Features
Common name symbol Range
Series name End configuration *2
Nitrile rubber NBR -Ý&WRÝ& Standard seal with excellent oil resistance.
Symbol H M F
Meaning Hose barb Male Female Hydrogenated Compared with the standard nitrile rubber, the seal material is
thread thread HNBR -Ý&WRÝ& more heat and weather resistant.
nitrile rubber

Plug or Socket Fluoro rubber FKM


Excellent for heat, weather, and oil resistance. Applicable to wide
-Ý&WRÝ& range of applications.
Symbol P S Excellent weather resistance. In addition, the seal material can
Chloroprene
CR -Ý&WRÝ& also be used for refrigeration oil and refrigerant applications
Meaning Plug Socket rubber VXFKDV+)&D

Ethylene-propylene Excellent resistance to steam and hot water, also excellent


Size EPDM -Ý&WRÝ& resistance to weather and ozone.
*1 rubber

Symbol 1 2 3 4 6 8 10 12 16 20 24 32
Perfluoroelastomer P Ý&WRÝ& Excellent resistance to chemical and solvents.
Nominal          
diameter    2      2  2  2  
Note: Even among rubber materials of the same category, the working temperature range differs depending upon the
*1: The digit numbers of models for some products differs from those of symbols. For example, in case of HI CUPLA design of CUPLA. For details, see the specifications of each CUPLA series. As for the Nitto Kohki symbol for
20SH, not “20” but only “2” of the “20” corresponds to “2” of the symbol and indicates the nominal diameter of 1/4”. rubber material, fluoro rubber is designated as “FKM” for example. The above are general features, but the seal
*2: For a product with only one type of end configuration, this symbol is omitted. For example, 210 CUPLA have only resistance depends on fluid temperature, fluid concentration, and additives contained in the fluid.
female threaded end so the model indicates only the size and plug or socket identification.
Working Temperature Range
This shows the minimum and maximum working temperature range of the seal
Body Material material used in the product.
This indicates the material that is used for the plug body or socket body that Continuous use at the minimum or maximum temperature is not recommended.
forms the flow path of fluid through CUPLA. Some products have internal Please contact us for consultation.
components of a different material. Please check with us for details. The operable temperature range depends on the operating conditions.
Body Material
Major applicable fluid Valve Structure
Common name Mark
Automatic shut-off valves are
Brass BRASS Air, Water, Oil
Two-way mounted in both plug and socket.
Iron, Steel STEEL Air, Oil shut-off The valves prevent spill out of fluid
from the lines on disconnection.
Stainless steel SUS Air, Water, Oil
“Two-way shut-off” with spill reduction
Please refer to Page 172 for body material selection table. Two-way
design allows extremely little admixture
shut-off of air on connection and minimizes
Size (Spill Reduction) fluid spill out on disconnection.
This indicates the nominal size of the pipe thread connection or of the hose to be used.
This design prevents fluid outflow only
One-way from the socket side on disconnection.
Working Pressure shut-off Also available are plugs with an
The normal allowable fluid pressure under continuous use. automatic shut-off valve.
Exceeding the working pressure may cause damage and leakage.
Shut-off valve is equipped neither in
Straight
Pressure Loss through
plug nor in socket. Fluid flows out
from either side on disconnection.
This shows the loss of pressure when fluid runs through the coupling set.
They are measured values at our testing facilities. May differ according to the
installation/piping method and operating conditions. Suitability for Vacuum
Upstream Downstream
Indicates if it has necessary performance required for vacuum applications.
Upstream Downstream (Note that the performance in connected state differs from that of disconnected
pressure pressure
Pressure loss =
pressure
– pressure state.)

P Interchangeability
Indicates whether the plug or socket of different series, types or models can be
connected with each other.

Maximum Tightening Torque, Tightening Torque Range


Minimum Cross-Sectional Area Indicates suitable torque value or range considering of the balance between
This shows the minimum cross-sectional area of the fluid path when CUPLA is leakage by loose fit and damage by structural stress when installing CUPLA.
connected. The position is different in some products.
Flow Direction
Min. cross-sectional area The design of some couplings may restrict the fluid flow direction to one way
only. Check the suggested direction before installing.

6
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For Low Pressure (Air)

COMPACT HI CUPLA
Name MICRO CUPLA SMALL CUPLA ZEROSPILL CUPLA COMPACT CUPLA CUBE CUPLA SUPER CUPLA HI CUPLA
BL
Choose from 5 colors

Photo

NEW
Brass 1.0 1.0 1.0 1.0
Body material Stainless steel 1.0 1.0 1.0 1.5 1.5

Working Steel 1.0 1.5 1.5
pressure
(MPa) Plastic 1.0

Others 1.0

Plated Nickel plated Chrome plated Chrome plated Chrome plated


Body surface treatment Chrome plated - -
(Brass only) (Socket only) (Steel only) (Steel only) (Steel only)

1/8" ○ ○ ○ ○ ○ ○ ○

1/4" ○ ○ ○ ○ ○

5/16"

3/8" ○ ○

1/2" ○ ○

3/4" ○

1" ○
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

Others ○ ○ ○ ○ ○ ○

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*


Working temperature range (NBR) (NBR) (EPDM) (FKM) (NBR) (NBR) (NBR) (NBR)

Seal material NBR, FKM NBR EPDM FKM, EPDM NBR NBR NBR, FKM NBR

Connection Manual ○ ○ ○
method Push-to-connect ○ ○ ○ ○ ○

Two-way shut-off ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○ ○ ○ ○ ○ ○

Straight through ○

Detailed information page 23 27 29 31 33 37 39 41

CUBE CUPLA Blue Yellow Pink Green Ivory


Select from All five colors
See page 33 to 36 for details.

7
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For Low Pressure (Air)


HI CUPLA
Name HI CUPLA for Connection NUT CUPLA NUT CUPLA LOCK CUPLA HI CUPLA FULL BLOW PURGE
200 to Braided Hoses ROTARY NUT CUPLA 200 200 Two Way Type CUPLA HI CUPLA PVR

Photo

Brass 1.0
Body material Stainless steel

Working Steel 1.5 1.5 1.5 1.5 1.5 1.5
pressure
(MPa) Plastic

Others 1.5 1.5

Body surface treatment Chrome plated


Chrome plated Chrome plated Chrome plated Chrome plated Chrome plated - -
(Steel only)

1/8"

1/4" ○ ○ ○ ○

5/16"

3/8" ○ ○ ○ ○

1/2" ○ ○ ○ ○ ○

3/4" ○

1" ○
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

Others ○ ○ ○ ○ ○ ○

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*


Working temperature range (NBR) (NBR) (NBR) (NBR) (NBR) (NBR) (NBR) (NBR)

Seal material NBR NBR NBR NBR NBR NBR, FKM NBR NBR

Connection Manual ○ ○ ○
method Push-to-connect ○ ○ ○ ○ ○

Two-way shut-off
Two-way shut-off
Valve (Spill Reduction)
structure
One-way shut-off ○ ○ ○ ○ ○ ○ ○ ○

Straight through

Detailed information page 43 45 45 45 47 48 49 51

8
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For Low Pressure (Air)


ROTARY
5HTL 7<9., 7<9.,305, ROTARY 305,*<73( FULL BLOW /0*<73( ROTARY PLUG TWIST PLUG
/0*<73( *<73( 305,*<73( 200T/L/S 305,*<73( (*,

7OV[V

Brass 1.0 1.0


)VK`TH[LYPHS :[HPUSLZZZ[LLS

>VYRPUN Steel 1.5 1.0
pressure
(MPa) Plastic 1.0, 1.5

6[OLYZ 1.5 1.5 1.5

)VK`Z\YMHJL[YLH[TLU[ *OYVTLWSH[LK *OYVTLWSH[LK *OYVTLWSH[LK *OYVTLWSH[LK - - Nickel plated Nickel plated

1/8" ○

1/4" ○ ○ ○ ○ ○ ○ ○

5/16"

3/8" ○ ○ ○ ○

1/2" ○ ○ ○ ○ ○

3/4" ○

1"
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

6[OLYZ ○ ○ ○

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*


>VYRPUN[LTWLYH[\YLYHUNL (NBR) (NBR) (NBR) (NBR) (NBR) (NBR) (NBR) (NBR)

:LHSTH[LYPHS NBR NBR NBR NBR NBR NBR NBR NBR

*VUULJ[PVU 4HU\HS ○
TL[OVK 7\ZO[VJVUULJ[ ○ ○ ○ ○ ○

;^V^H`ZO\[VMM
;^V^H`ZO\[VMM
Valve (:WPSS9LK\J[PVU)
structure
6UL^H`ZO\[VMM ○ ○ ○ ○ ○ ○

:[YHPNO[[OYV\NO

+L[HPSLKPUMVYTH[PVUWHNL 53 54 55 57 59 61 63 64

9
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For Low Pressure (Air) For Oxygen and Fuel Gas

ANTI-VIBRATION DUSTER CUPLA NK CUPLA NK CUPLA NK CUPLA MINI CUPLA


Name PURGE PLUG HOSE HOSE COIL HOSE MINI CUPLA
PLUG HOSE with FULL BLOW CUPLA with HI CUPLA ACE with HI CUPLA ACE
SUPER

Photo

NEW
Brass 0.7 0.7
Body material Stainless steel

Working Steel 1.0 0.7
pressure
(MPa) Plastic

Others 1.5 1.0 1.0 1.0 0.7

Body surface treatment Chrome plated Chrome plated Chrome plated


Chrome plated - Chrome plated - Chrome plated
(Plug only) (Plug only) (Plug only)

1/8" ○

1/4" ○ ○ ○ ○ ○

5/16" ○ ○

3/8" ○ ○ ○ ○ ○

1/2" ○ ○

3/4"

1"
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

Others ○ ○ ○ ○ ○ ○ ○

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*


Working temperature range -
(NBR) (NBR) (NBR) (NBR) (NBR) (NBR) (NBR)

Seal material NBR - NBR NBR NBR NBR NBR NBR

Connection Manual ○
method Push-to-connect ○ ○ ○ ○ ○

Two-way shut-off
Two-way shut-off
Valve (Spill Reduction)
structure
One-way shut-off ○ ○ ○ ○ ○ ○

Straight through

Detailed information page 65 66 67 68 68 68 69 71

10
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For Low Pressure (Water)

COMPACT HI CUPLA
Name MICRO CUPLA SMALL CUPLA ZEROSPILL CUPLA COMPACT CUPLA CUBE CUPLA HI CUPLA MOLD CUPLA
ACE
Choose from 5 colors

Photo

NEW
Brass 1.0 1.0 1.0 1.0 1.0
Body material Stainless steel 1.0 1.0 1.0 1.5

Working Steel
pressure
(MPa) Plastic 1.0 1.0, 1.5

Others

Plated Nickel plated


Body surface treatment Chrome plated - - - - -
(Brass only) (Socket only)

1/8" ○ ○ ○ ○ ○ ○ ○

1/4" ○ ○ ○ ○ ○

5/16"

3/8" ○ ○ ○

1/2" ○

3/4" ○

1" ○
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

Others ○ ○ ○ ○ ○ ○

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*


Working temperature range (NBR) (NBR) (EPDM) (FKM) (NBR) (NBR) (NBR) (NBR)

Seal material NBR, FKM NBR EPDM FKM, EPDM NBR NBR, FKM NBR NBR, FKM

Connection Manual ○ ○
method Push-to-connect ○ ○ ○ ○ ○ ○

Two-way shut-off ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○ ○ ○ ○ ○ ○

Straight through ○ ○

Detailed information page 23 27 29 31 33 39 61 73

11
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For Low Pressure (Water) For Medium Pressure / For Low Pressure
HOT WATER
Name MOLD CUPLA FLOW METER LEVER LOCK TSP CUPLA TSP CUPLA SP CUPLA CUPLA ZEROSPILL
High Flow Type CUPLA with Ball Valve Type A HW Type CUPLA

Photo

Brass 1.0 5.0, 3.0, 2.0, 1.5 1.0 5.0, 3.0, 2.0, 1.5 2.0 3.5
Body material Stainless steel 1.8, 1.6, 1.1 7.5, 4.5, 3.0, 2.0 7.5, 4.5, 3.0, 2.0 3.5

Working Steel 7.5, 4.5, 3.0, 2.0 7.5, 4.5, 3.0, 2.0
pressure
(MPa) Plastic 0.5, 0.2

Others 0.5 1.8, 1.1, 0.9, 0.7

Body surface treatment Nickel plated Nickel plated


- - - - Nickel plated -
(Steel only) (Steel only)

1/8" ○ ○

1/4" ○ ○ ○ ○ ○ ○

5/16"

3/8" ○ ○ ○ ○ ○ ○ ○

1/2" ○ ○ ○ ○ ○ ○

3/4" ○ ○ ○ ○ ○

1" ○ ○ ○ ○ ○
Size
1 1/4" ○ ○ ○

1 1/2" ○ ○ ○

2" ○ ○ ○

2 1/2" ○

3" ○

4" ○

Others ○
-á*[V+á*
-á*[V+á* +á*[V+á* (NBR) -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*
Working temperature range (NBR) (NBR) +á*[V+á* (NBR) (FKM) (NBR) (FKM) (NBR)
(PP body)

NBR, FKM, NBR, FKM, NBR, FKM, NBR, FKM,


Seal material NBR, FKM NBR FKM FKM
SI, EPDM EPDM EPDM EPDM

Connection Manual ○ ○ ○ ○ ○
method Push-to-connect ○ ○

Two-way shut-off ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○ ○

Straight through ○ ○ ○

Detailed information page 75 76 77 81 83 85 87 89

12
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For High Pressure

Name HSP CUPLA HYPER 210 CUPLA HSU CUPLA S210 CUPLA 280 CUPLA 350 CUPLA FLAT FACE
HSP CUPLA CUPLA F35

Photo

Brass
Body material Stainless steel 21.0 20.6

Working Steel 20.6, 18.0, 14.0 20.6 20.6 31.5, 27.5 34.5 35
pressure
(MPa) Plastic

Others

Bright chromate
Body surface treatment Nickel plated Nickel plated Nickel plated - - conversion Nickel plated Nickel plated
coating

1/8"

1/4" ○ ○ ○ ○ ○ ○ ○ ○

5/16"

3/8" ○ ○ ○ ○ ○ ○ ○ ○

1/2" ○ ○ ○ ○ ○ ○ ○ ○

3/4" ○ ○ ○ ○ ○ ○ ○ ○

1" ○ ○ ○ ○ ○ ○ ○ ○
Size
1 1/4" ○ ○

1 1/2" ○ ○

2" ○

2 1/2"

3"

4"

Others

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*


Working temperature range (NBR) (NBR) (NBR) (HNBR) (FKM) (NBR) (FKM) (FKM)

Seal material NBR, FKM NBR NBR, FKM HNBR FKM, NBR NBR FKM FKM

Connection Manual ○ ○ ○ ○ ○ ○
method Push-to-connect ○ ○

Two-way shut-off ○ ○ ○ ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ○ ○
structure
One-way shut-off

Straight through

Detailed information page 91 95 97 99 101 103 105 107

13
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For High Pressure For Multi-Port Connection (Manual)

Name FLAT FACE 450B CUPLA 700R CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA
CUPLA FF MAM Type MAM-B Type MAM-A Type MAM-A-SP Type MAM-A-ZEL Type

Photo

NEW
Brass 0.7 1.0 1.0 1.0 1.0
Body material Stainless steel

Working Steel 35 44.1 68.6
pressure
(MPa) Plastic

Others

Body surface treatment Nickel plated Nickel plated Nickel plated Chrome plated Nickel plated Nickel plated Nickel plated Nickel plated

1/8" ○ ○ ○

1/4" ○ ○ ○ ○

5/16"

3/8" ○ ○ ○ ○ ○ ○

1/2" ○ ○ ○ ○ ○

3/4" ○

1" ○
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

Others

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á*


Working temperature range (NBR) (NBR) (NBR) (NBR) (FKM) (FKM) (FKM) (FKM)

Seal material NBR NBR, FKM NBR, FKM NBR FKM FKM FKM FKM

Connection Manual ○ ○
method Push-to-connect ○

Two-way shut-off ○ ○ ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ○ ○
structure
One-way shut-off ○

Straight through

Detailed information page 109 111 112 113 115 119 123 124

14
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

For High Purity


Applicable fluid For Multi-Port Connection (Manual) For Multi-Port Connection (Automatic) Chemicals

MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA MULTI CUPLA SEMICON CUPLA
Name MAM-B Type MAM-A Type MAS Type MAT Type MALC-01 Type MALC-SP Type MALC-HSP Type SP Type
Plate Plate

Photo

NEW NEW
Brass ー ー 1.0
Body material Stainless steel ー ー 7.0 7.0 7.5, 5.0, 1.5 0.2

Working Steel ー ー 25.0, 21.0
pressure
(MPa) Plastic ー ー

Others ー ー

Body surface treatment Nickel plated Nickel plated Nickel plated Nickel plated Nickel plated Electropolished
ー ー

1/8" ○ ○ ○ ○ ○

1/4" ○ ○ ○ ○ ○ ○ ○

5/16"

3/8" ○ ○ ○ ○ ○ ○

1/2" ○ ○ ○ ○ ○ ○

3/4" ○ ○ ○ ○ ○

1" ○ ○ ○ ○ ○
Size
1 1/4"

1 1/2" ○

2"

2 1/2"

3"

4"

Others ○ ○ ○

-á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* -á*[V+á* á*[V+á*


Working temperature range ー ー
(FKM) (FKM) (NBR) (FKM) (FKM) (FKM)

FKM, EPDM,
Seal material ー ー FKM FKM NBR FKM FKM
P, KL

Connection Manual ○
method Push-to-connect

Two-way shut-off ー ー ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ー ー ○ ○
structure
One-way shut-off ー ー ○

Straight through ー ー

Detailed information page 126 128 131 131 133 135 139 143

15
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For High Purity Chemicals For Inert Gas and Vacuum For Paint

Name SEMICON CUPLA SEMICON CUPLA SEMICON CUPLA SEMICON CUPLA SEMICON CUPLA SP-V CUPLA PCV PAINT CUPLA
SCS Type SCY Type SCT Type SCAL Type SCF Type Type A PIPE CUPLA

Photo

NEW
Brass 5.0, 3.0 4.5
Body material Stainless steel 0.2 0.2 7.5, 4.5 1.0 (Plug)

Working Steel
pressure
(MPa) Plastic 0.2 0.2 0.2

Others 1.0 (Socket)

Body surface treatment Electropolished Electropolished - - - - - -

1/8" ○ ○

1/4" ○ ○ ○ ○ ○ ○

5/16"

3/8" ○ ○ ○ ○ ○ ○ ○ ○

1/2" ○ ○ ○ ○ ○ ○

3/4" ○ ○ ○ ○ ○

1" ○ ○ ○
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

Others ○ ○

á*[V+á* á*[V+á* +á*[V+á* +á*[V+á* +á*[V+á* -á*[V+á* -á*[V+á* á*[V+á*


Working temperature range (P) (P) (FKM) (P) (FKM) (CR) (CR) (PFA)

P, PTFE FEP-coated FEP-coated


P P CR, FKM, CR, FKM,
Seal material (O-ring for socket) (Packing seal FKM (O-ring for socket) FKM PFA
HNBR HNBR
for socket) (O-ring for socket) (O-ring for socket)

Connection Manual ○ ○ ○ ○ ○ ○
method Push-to-connect ○ ○

Two-way shut-off ○ ○ ○ ○ ○
Two-way shut-off
Valve (Spill Reduction) ○
structure
One-way shut-off ○

Straight through ○

Detailed information page 144 145 146 147 148 149 151 153

16
Guide for Selecting “NITTO KOHKI” Standard CUPLA
This chart will let you quickly select an appropriate CUPLA product for your application. For technical data,
please refer to the detailed information pages of each product, Seal Material Selection Table and Body
Material Selection Table at the end of this catalog.

Applicable fluid For Food

Name HYGIENIC CUPLA


Easy Wash Type

Photo

Brass
Body material Stainless steel 1.0

Working Steel
pressure
(MPa) Plastic

Others

Body surface treatment Buff finish #400


(liquid contact part)

1/8"

1/4"

5/16"

3/8"

1/2"

3/4"

1"
Size
1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

Others ○

á*[V+á*
Working temperature range (SI)

SI, FKM,
Seal material
EPDM

Connection Manual
method Push-to-connect ○

Two-way shut-off
Two-way shut-off
Valve (Spill Reduction)
structure
One-way shut-off

Straight through ○

Detailed information page 155

17
Semi-standard CUPLA Series Accessories
“Semi-standard CUPLA Series” are products with an
already established record but are not standard stock
items.

CUPLA Safety Mechanism Accessories


CUPLA with P157 CUPLA with P157 DIP MOLD DUST CAP
DUST CAPS for HI CUPLA,
P163 SAFETY CAP
Metal caps for HI CUPLA Series,
P163
Single Lock (BL/PL) Safety Lock (SL) SP CUPLA Type A, TSP CUPLA,
ZEROSPILL CUPLA and
SP CUPLA Type A, TSP CUPLA
and HYDRAULIC CUPLA
Accidental disconnection prevention mechanism Accidental disconnection prevention mechanism
HYDRAULIC CUPLA

Semi-standard

DUST CAP P164 DUST CAP P164


DUST CAP Plastic Cap Dedicated polyethylene cap
For Temperature Controllers for HI CUPLA Series
and FULL BLOW CUPLA
for HYGIENIC CUPLA

MYU CUPLA P158 LITTLE CUPLA P158


NEW
For small bore piping (10 mm OD) for temperature control For small bore piping (14 mm OD) for temperature control
Applicable fluid : Water, gas, air Applicable fluid : Water, gas, air
For FULL BLOW CUPLA

For HI CUPLA Sries


Valve Valve
structure Two-way shut-off structure Two-way shut-off

Working pressure : 1.0 MPa {10 kgf/cm2} Working pressure : 1.5 MPa {15 kgf/cm2} SLEEVE COVER P164 SLEEVE COVER P164
Body material : Stainless steel, Brass (Plated) Body material : Stainless steel Plastic cover for HI CUPLA Series Plastic cover for FULL BLOW CUPLA
Application : Please let us know the required sizes and end configurations. Application : Please let us know the required sizes and end configurations.
Seal material : NBR, EPDM, FKM Seal material : NBR, EPDM, FKM Black

HIGH FLOW CUPLA P159 HIGH FLOW CUPLA BI Type P160 White
For piping to control temperatures HIGH FLOW CUPLA with ferrule flange mount
Applicable fluid: Water, Heat transfer fluids Applicable fluid: Water, Heat transfer fluids
Yellow
Blue
Red NEW
Valve Valve
structure Two-way shut-off structure Two-way shut-off

Working pressure : 1.0 MPa {10 kgf/cm2} Working pressure : 1.0 MPa {10 kgf/cm2} PROTECTION COVER P164 SLEEVE STOPPER P165
Body material : Stainless steel, Brass Body material : Stainless steel Plastic Cover for NUT CUPLA and Sleeve Stopper for SP CUPLA Type A
Application : 1/4" to 1/2" Application : 1/8" to 1/2" FULL BLOW CUPLA Nut Type
Seal material : EPDM, FKM Seal material : EPDM, FKM

For High Pressure For Medium Pressure


TSP-HP CUPLA (for High Pressure) P158 SP CUPLA Type A PV Type P161
High pressure and general purpose type Connectable with residual pressure with Purge Valve
ACCESSORIES FOR P165 RESIDUAL PRESSURE P166
O-RING MAINTENANCE RELEASE JIG
Jigs & grease for replacement of O-rings Residual Pressure Release Jig
Valve Valve
structure Straight through structure Two-way shut-off for couplings For SP CUPLA Type A, for SP CUPLA and
TSP CUPLA, HOT WATER CUPLA, HYDRAULIC CUPLA
Working pressure : 9.0 MPa {92 kgf/cm2} Working pressure : 2.0 to 4.5 MPa {20 to 46 kgf/cm2} ZEROSPILL CUPLA,
Body material : Stainless steel Body material : Brass, Stainless steel HSP CUPLA, HSU CUPLA
Application : 1/4" to 1/2" Application : Rc 3/4 to Rc 1 1/2 and HYGIENIC CUPLA
Seal material : NBR, EPDM Seal material : NBR

Semi-standard

For Low Pressure (air) CUPLA ADAPTER P166 PURGE ADAPTER P167
for Braided Hose Residual Pressure Purge Adapter
PLASTIC CUPLA BC Type P162 Connection
for Hydraulic Lines

Valveless type for low pressure air piping Mounts on CUPLA


plug / socket
with female thread

Valve
structure Straight through

Working pressure : 0.07 MPa {0.7 kgf/cm2}


Body material : Plastic
Application : 1/4", 3/8"
Seal material : NBR
CUPLA CONNECTING JIG P168
Connecting Jig
for large CUPLA

When placing your order


Please select your appropriate
combination from the column in
each product page (on the right
beside the product name) then
decide the seal and body materials
from the selection tables listed at
the end of the catalog.

18
Special Made-to-Order CUPLA
Nitto Kohki is developing couplings with various functions and specifications to suit respective user’s applications. The CUPLA products on this page are examples of such.
Special made-to-order couplings are supplied based upon the specific instructions / specifications detailed by the customer. Once written acceptance of our final drawing / specifications of CUPLA is received from the customer we formally
accept this as a final order. It is essential, as the customer, to carry out a performance test of the special made-to-order CUPLA, in its specific usage conditions, for assurance of safety and adaptability to the hoses, pipes or devices used in
Important notice the application. Use of the made-to-order CUPLA in any application or condition other than those specified in the design drawing, will exclude Nitto Kohki from any liabilities for any special, indirect or consequential loss or damages.

For Gases and Liquids


For Inert Gases (PIPE CUPLA Series) For Inert Gas and Vacuum For High Purity Chemicals Automatic MULTI CUPLA
CHARGE CUPLA CS Type PCB CUPLA PCA CUPLA SEMICON CUPLA SML Type MULTI CUPLA AMCS-FA Type
For industrial gases For expanded pipes Pipes for high pressure line For semiconductor manufacturing equipment Full automatic operation type
Connectable to SP-V CUPLA plugs

Valve Valve Valve Valve Valve


structure Two-way shut-off structure Straight through structure Straight through structure Two-way shut-off structure Two-way shut-off

2 2
Working pressure : 3.0 MPa {31 kgf/cm } Working pressure : To be defined after consultation. Working pressure : To be defined after consultation. Working pressure : 0.2 MPa {2 kgf/cm } Working pressure
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : Brass (part Stainless steel) Body material : Brass (part Stainless steel and Steel) Body material : Stainless steel Body material To be decided after
Application : 1/4" Pipe sizes : To be complied with your requirements. Pipe sizes : To be complied with your requirements. Application : 1/8", 1/4" Application consultation.
Seal material : CR, HNBR Seal material : CR, FKM, NBR Seal material : CR, FKM, NBR Seal material : FKM, EPDM, others Seal material

CHARGE CUPLA CNR Type PCBW CUPLA PCIO CUPLA SEMICON CUPLA SCF Straight Type MULTI CUPLA AMCS-SA Type
For industrial gases For bulged pipes and spool pipes For pipes that have inner locking system For semiconductor manufacturing equipment Semi-automatic type
Connectable to SP-V CUPLA plugs •see page 148

Valve Valve Valve Valve Valve


structure Two-way shut-off structure Straight through structure Straight through structure Two-way shut-off structure Two-way shut-off

Working pressure : 4.5 MPa {46 kgf/cm2} Working pressure : To be defined after consultation. Working pressure : To be defined after consultation. Working pressure : 0.2 MPa {2 kgf/cm2} Working pressure
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : Brass (part Stainless steel) Body material : Stainless steel (part Brass) Body material : Fluorine contained resin Body material To be decided after
Application : 1/4", 3/8", 1/2" Pipe sizes : To be complied with your requirements. Pipe sizes : To be complied with your requirements. Application : 3/8", 1/2" Application consultation.
Seal material : CR, HNBR Seal material : CR, FKM, NBR Seal material : CR, FKM, NBR Seal material : FEP-coated FKM, Fluoro-resin Seal material

AUTO CUPLA AC Type PCP CUPLA PCD CUPLA


For industrial gases For bulged pipes and spool pipes For pipes of special shapes
Connectable to SP-V CUPLA plugs

Valve Valve Valve


structure Two-way shut-off structure Straight through structure Straight through

2
Working pressure : 3.0 MPa {31 kgf/cm } Working pressure : To be defined after consultation. Working pressure : To be defined after consultation.
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : POM (Polyacetal), part Stainless steel Body material : Stainless steel (part Aluminum alloy)
Application : 1/4", 3/8"
Seal material : CR, HNBR, NBR
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
For Water
AUTO CUPLA ACV Type PCBL CUPLA AUTO CUPLA AIRLESS CUPLA
For industrial gases For straight pipes For copper pipes For physical and chemical devices
Connectable to SP-V CUPLA plugs

Valve Valve Valve Valve


structure Two-way shut-off structure Straight through structure Straight through structure Two-way shut-off

Working pressure : 3.0 MPa {31 kgf/cm2} Working pressure : To be defined after consultation. Working pressure : To be defined after consultation. Working pressure : 3.0 MPa {31 kgf/cm2}
Body material : Stainless steel (part Aluminum alloy and Brass) Body material : Stainless steel (part Brass) Body material : Stainless steel (part Brass) Body material : Stainless steel
Application : 1/4", 3/8" Pipe sizes : To be complied with your requirements. Pipe sizes : To be complied with your requirements. Application : 1/4" to 1"
Seal material : CR, HNBR, NBR Seal material : CR, FKM, NBR Seal material : CR, FKM, NBR Seal material : FKM, EPDM

AIRLESS CUPLA CNA Type PCL CUPLA SCREW CUPLA PCS Type
For industrial gases For straight pipes For vacuum and pressure testing
Please consult with us for larger sizes.

Valve Valve Valve


structure Two-way shut-off structure Straight through structure Straight through

Working pressure : 3.0 MPa {31 kgf/cm2} Working pressure : To be defined after consultation. Working pressure : 3.0 MPa {31 kgf/cm2}
Body material : Stainless steel Body material : Brass (part Steel) Body material : Steel (part Stainless steel)
Application : 3/8"
Seal material : CR, HNBR
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
Application : 7/16" to 7/8"
Seal material : CR, NBR, FKM
For Manipulators Safety Equipment
PCW CUPLA MP CUPLA AUTOMATIC DISCONNECTION CUPLA
For straight pipes For manipulators For fail safe system and automatic connection/
disconnection applications

Valve Valve Valve


structure Straight through structure Two-way shut-off structure Two-way shut-off

2
Working pressure : To be defined after consultation. Working pressure : 5.0 MPa {51 kgf/cm } Working pressure
Body material : Brass (part Stainless steel and Steel) Body material : Stainless steel Body material To be decided after
Pipe sizes : To be complied with your requirements.
Seal material : CR, FKM, NBR
For Pneumatics and Hydraulics Application : 1/4" to 1"
Seal material : FKM, others
Application
Seal material
consultation.

SCREW CUPLA NCM Type


For connecting pneumatic/hydraulic lines

When placing your order


Valve
Straight through
structure Please ask about the details,
Working pressure : 14.0 MPa {142 kgf/cm2} since the CUPLA products in this
Body material : Steel (Plated) group are special made-to-order
Application : 1/8" to 1"
Seal material : NBR items.

19
20
HI CUPLA Series Interchangeability

Following plugs and sockets can be connected with each other


Plug Socket
Type Model Model Type
17PH, 20PH, 30PH, 40PH 17SH, 20SH, 30SH, 40SH
10PM, 20PM, 30PM, 40PM 10SM, 20SM, 30SM, 40SM
HI CUPLA
HI CUPLA 20PF, 30PF, 40PF 20SF, 30SF, 40SF
20PFF 90SN-BH
60PC, 80PC, 100PC 20SH-BL, 30SH-BL, 40SH-BL
90PN-BH 20SM-BL, 30SM-BL, 40SM-BL
HI CUPLA BL
50PN (10PAH), 60PN (20PAH), 65PN 20SF-BL, 30SF-BL, 40SF-BL
NUT CUPLA 80PN (30PAH), 85PN, 110PN (40PAH) 65SN-BL, 80SN-BL, 85SN-BL
50PNG, 65PNG, 85PNG TW20SH, TW30SH, TW40SH
HI CUPLA
20PH-PLA, 30PH-PLA TW20SM, TW30SM, TW40SM
TW Type
20PM-PLA, 30PM-PLA TW20SF, TW30SF, TW40SF
HI CUPLA ACE 50PN-PLA, 60PN-PLA, 65PN-PLA, 80PN-PLA, 85PN-PLA 200-17SH, 200-20SH, 200-30SH, 200-40SH
20PFF-PLA 200-20SM, 200-30SM, 200-40SM
HI CUPLA 200
50PNG-PLA, 65PNG-PLA, 85PNG-PLA 200-20SF, 200-30SF, 200-40SF
RL-20PM, RL-30PM 200-60SC, 200-80SC, 200-100SC
ROTARY PLUG
RL-20PFF Can be connected FBH-20SH, FBH-30SH, FBH-40SH

TWIST PLUG
TS-10PM, TS-20PM, TS-30PM with each other FBH-20SM, FBH-30SM, FBH-40SM
FULL BLOW CUPLA
TS-20PFF FBH-20SF, FBH-30SF, FBH-40SF
PV-20PH, PV-30PH, PV-40PH FBH-65SN, FBH-80SN, FBH-85SN, FBH-110SN
PURGE PLUG
PV-65PN, PV-85PN 50SN (10SAH), 60SN (20SAH), 65SN
NUT CUPLA
ANTI-VIBRATION 80SN (30SAH), 85SN, 110SN (40SAH)
SHA-3-2R, SHA-3-3R
PLUG HOSE 200-50SN, 200-60SN, 200-65SN, 200-80SN
NK CUPLA HOSE NKU-605B, NKU-610B, NKU-620B (65PNG) 200-85SN, 200-110SN NUT CUPLA 200
with HI CUPLA ACE NKU-810B, NKU-820B (85PNG) 200-50SNG, 200-65SNG, 200-85SNG
NK CUPLA HOSE NKU-605P, NKU-610P (65PNG) 65SNR, 85SNR
ROTARY NUT CUPLA
with FULL BLOW CUPLA NKU-810P (85PNG) 65SNRG, 85SNRG
NK CUPLA COIL HOSE NKC-503B, NKC-505B (50PNG) DCS-20PH, DCS-30PH, DCS-40PH
DUSTER CUPLA
with HI CUPLA ACE NKC-603B, NKC-605B (65PNG) DCS-65PNG, DCS-85PNG
ROTARY L200-20SH, L200-30SH, L200-40SH
RT Type (Inlet Port)
LINE CUPLA L200-20SM, L200-30SM, L200-40SM
LOCK CUPLA 200
L200-20SF, L200-30SF, L200-40SF
LINE CUPLA 200 200T Type (Inlet Port)
L200-65SNRG, L200-85SNRG
ROTARY FULL BLOW FBH-RT Type (Inlet Port) PV-20SM, PV-30SM, PV-40SM PURGE HI CUPLA
LINE CUPLA RE-PV-30 Type (Outlet Port) PURGE LINE CUPLA
HI CUPLA ACE HA-T Type (Inlet Port)
ROTARY
RT Type (Outlet Port), RE Type (Outlet Port)
T Type LINE CUPLA
ACCESSORIES 200T Type (Outlet Port), 200L Type (Outlet Port)
DC-30PF, PG-10P LINE CUPLA 200
FOR AIR LINES 200S Type (Outlet Port)
SUPER CUPLA 02S20P (End Configuration) ROTARY FULL BLOW
FBH-RE Type (Outlet Port), FBH-RT Type (Outlet Port)
LINE CUPLA
HA-20SH, HA-30SH
HA-20SM, HA-30SM, HA-50SN, HA-60SN
HA-65SN, HA-80SN, HA-85SN HI CUPLA ACE
HA-T Type (Outlet Port)
HA-50SNG, HA-65SNG, HA-85SNG
NKU-605B, NKU-610B, NKU-620B (HA-65SNG) NK CUPLA HOSE
NKU-810B, NKU-820B (HA-85SNG) with HI CUPLA ACE
NKU-605P, NKU-610P (FBH-65SNG) NK CUPLA HOSE
NKU-810P (FBH-85SNG) with FULL BLOW CUPLA
NKC-503B, NKC-505B (HA-50SNG) NK CUPLA COIL HOSE
NKC-603B, NKC-605B (HA-65SNG) with HI CUPLA ACE

Not interchangeable

Plug Socket
Type Model Model Type
400PH, 600PH, 800PH Can be connected 400SH, 600SH, 800SH
HI CUPLA 400PM, 600PM, 800PM with each other 400SM, 600SM, 800SM HI CUPLA
400PF, 600PF, 800PF 400SF, 600SF, 800SF
200L Type (Inlet Port)
LINE CUPLA 200 PV-400SM, PV-600SM PURGE HI CUPLA
200S Type (Inlet Port)
PVR-400SH, PVR-600SH, PVR-800SH
PURGE HI CUPLA
PVR-400SM, PVR-600SM, PVR-800SM
PVR Type
PVR-400SF, PVR-600SF, PVR-800SF

21
Standard CUPLA Series Quick Connect Couplings

Index
Examples of air line connections using HI CUPLA group models Product Name NEW Page
2 210 CUPLA 97
Air distribution is one of the typical piping systems. Various HI CUPLA Series models meet all needs of 280 CUPLA 103
air piping from main supply, relays in factories, pipe end connections to pneumatic tools, and those of 3 350 CUPLA 105
air piping within equipment. The following sketch gives you some examples of air piping using HI 4 450B CUPLA 111
CUPLA Series and may serve as a good reference in selecting appropriate CUPLA products. 7 700R CUPLA 112
A ANTI-VIBRATION PLUG HOSE 66
C COMPACT CUPLA 31
COMPACT ZEROSPILL CUPLA 29
CUBE CUPLA 33
D DUSTER CUPLA 67
DUSTER CUPLA F FLAT FACE CUPLA F35 107
DCS-65PNG P67 TWIST PLUG
TS-20PM P64 FLAT FACE CUPLA FF 109
PURGE HI CUPLA
FLOW METER 76
PV-40SM P53 FULL BLOW CUPLA 49
NUT CUPLA H HI CUPLA 39
65PNG P45 HI CUPLA 200 43
Air Grinders HI CUPLA ACE 61
HI CUPLA BL 41
HI CUPLA for Connection to Braided Hoses 45
HI CUPLA BL HI CUPLA Two Way Type 48
PURGE PLUG NUT CUPLA
65PN P45
65SN-BL P41 HOT WATER CUPLA HW Type 87
PV-40PH P65 HSP CUPLA 91
HSU CUPLA 99
HYGIENIC CUPLA 155
TWIST PLUG HYPER HSP CUPLA 95
TS-20PM P64
Air Drill
PLASTIC PLUG
L LEVER LOCK CUPLA 77
65PN-PLA P62 LINE CUPLA 200 57
HI CUPLA 200
200-40SH P43 LINE CUPLA LOCK CUPLA 200 47
200T Type P57 M MICRO CUPLA 23
MINI CUPLA 69
MINI CUPLA SUPER 71
MOLD CUPLA 73
MOLD CUPLA High Flow Type 75
PURGE LINE CUPLA Air Drill MULTI CUPLA MALC-01 Type 133
RE-PV-30 Type P54 MULTI CUPLA MALC-HSP Type 139
NK CUPLA COIL HOSE HI CUPLA ACE
MULTI CUPLA MALC-SP Type 135
with HI CUPLA ACE HA-65SN P61 MULTI CUPLA MAM-A Type 119
NKC-503B P68 MULTI CUPLA MAM-B Type 115
ROTARY PLUG MULTI CUPLA MAM Type 113
RL-20PM P63 MULTI CUPLA MAS Type 131
MULTI CUPLA MAT Type 131
MULTI CUPLA MAM-A-SP Type 123
NK CUPLA HOSE ANTI-VIBRATION
with HI CUPLA ACE PLUG HOSE MULTI CUPLA MAM-A-ZEL Type 124
NKU-605B P68 SHA-3-2R P66 MULTI CUPLA MAM-A Type Plate 125
Impact Wrenches MULTI CUPLA MAM-B Type Plate 125
N NK CUPLA COIL HOSE with HI CUPLA ACE 68
NK CUPLA HOSE with FULL BLOW CUPLA 68
HI CUPLA NK CUPLA HOSE with HI CUPLA ACE 68
20PM P39
NUT CUPLA 45
NK CUPLA HOSE NUT CUPLA 200 45
with FULL BLOW CUPLA Blow Guns
NKU-605P P68 P PAINT CUPLA 153
PCV PIPE CUPLA 151
PURGE HI CUPLA 53
HI CUPLA
20PM P39 PURGE HI CUPLA PVR Type 51
PURGE LINE CUPLA 54
PURGE PLUG 65
ROTARY NUT CUPLA
Air Screwdriver 65SNRG P45 R ROTARY FULL BLOW LINE CUPLA 59
ROTARY LINE CUPLA 55
ROTARY NUT CUPLA 45
ROTARY PLUG 63
S S210 CUPLA 101
SEMICON CUPLA SCAL Type 147
SEMICON CUPLA SCF Type 148
SEMICON CUPLA SP Type 143
SEMICON CUPLA SCS Type 144
SEMICON CUPLA SCT Type 146
SEMICON CUPLA SCY Type 145
SMALL CUPLA 27
SP CUPLA Type A 85
SP-V CUPLA Type A 149
SUPER CUPLA 37
T TSP CUPLA 81
TSP CUPLA with Ball Valve 83
TWIST PLUG 64
Z ZEROSPILL CUPLA 89

22
For Low Pressure Specifications
CUPLA : Brass (Plated), Stainless steel (SUS 304)
Body material
Tube Fitter Part : Brass (Plated) , Plastic

MICRO CUPLA
Thread 0î
Tube ID ø3, ø4
Size Tube barb Polyurethane tube: Outside Dia. ø4 ± 0.1, ø6 ± 0.1
(Tube fitter) *1 Polyamide tube: Outside Dia. ø4 - , ø6 -
 

For piping in pneumatic control devices Fluorine contained resin tube: Outside Dia.¡“¡“
Pressure unit MPa kgf/cm2 bar PSI
Working pressure Valve structure Applicable fluids
Working pressure 1.0 10 10 
Working
Seal material Mark temperature range Remarks
1.0 Seal material
Working temperature range *2 Nitrile rubber NBR Û&WRÛ& Standard material
1.0 MPa One-way shut-off Air Water (Tube Fitter type is unsuitable for water.)
{10 kgf/cm2}
Fluoro rubber FKM Û&WRÛ& Made-to-order item(s)
- Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may
vary depending on tube materials you use with and the working temperature.

Compact, lightweight CUPLA with CUPLA with Tube Fitter has NBR packing material only.
*1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring
specified by the tube manufacturer to the inner diameter of the tube to be connected. 

only 9.5 mm outer diameter. *2: The operable temperature range depends on the operating conditions.

Push-to-connect operation. Maximum Tightening Torque Nm {kgf • cm}

Tube Fitter type for even easier


Size (Thread) M5×0.8 R 1/8
Brass ^`
Torque 1.3 {13}

tube insertion. Stainless steel ^`

- Even though the valve is built in the socket, the sleeve outer Flow Direction
diameter is confined to 9.5 mm. Fluid flow can be bi-directional when socket and plug are connected.
- Push-to-connect design.
- Compact design for piping in narrow spaces.
- Plated brass and stainless steel bodies are available for excellent
corrosion resistance.
- Available in various end configurations to satisfy a wide range of
pneumatic applications.
Interchangeability
Note: Fluid will flow out from the plug side when disconnected.
Take necessary precaution if the fluid is water. Sockets and plugs can be connected regardless of end configurations.

Minimum Cross-Sectional Area (mm2)


Tube Fitter Type Tube Fitter Type
Model MC-03SP MC-04SP MC-05SP MC-10SP for 4 mm OD for 6 mm OD
tube tube
Min. cross-sectional area 1.1 4.9 4.9 4.9 4.9 4.9

Suitability for Vacuum 53.0 kPa {400 mmHg}


Socket only Plug only When connected
- - Operational

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature
- Tube size : ø4 mm×ø2 mm, ø6 mm×ø4 mm (Micro Cupla with Tube Fitter)
0.2

MC-06SC×MC-06PC

0.1
MC-04SCL×MC-04PCL
Flow rate in m3/min

9.5 mm OD sleeve MC-06SCL×MC-06PCL


0&60î0&30
MC-04SC×MC-04PC

Push-to-connect design with


automatic shut-off valve 0 0.1 0.2 0.3 0.4 0.5 0.6
{1} {2} {3} {4} {5} {6}
Wide variety of end
configurations Pressure in MPa {kgf/cm2}

23
MICRO CUPLA (Brass)
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Tube barb) Socket SH type (Tube barb)

T
H
T

B
A C

B
A
L L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model (Tube) Model
Brass L C A øH øT øB (Tube) Brass L øD A øT øB
MC-03PH 3 mm ID 1.2 19 9.2 8 5.5 3.5 1.2 MC-03SH 3 mm ID 7 (27.5) 9.5 8 3.5 1.2
MC-04PH 4 mm ID 1.4 19 9.2 8 5.5 4.8 2.5 MC-04SH 4 mm ID 7.3 (27.5) 9.5 8 4.8 2.5

Plug PM type (Male thread) Socket SM type (Male thread)

T
T

B
B

C
A H H A
L L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Brass L C A H(WAF) T øB (Thread) Brass L øD A T H(WAF) øB
MC-05PM M5×0.8 1.9 17 9.2 4.5 Hex.7 M5×0.8 2.5 MC-05SM M5×0.8 7.4 (24.5) 9.5 4.5 M5×0.8 Hex.9 2.5

Plug PM type (Male thread) Socket SM type (Male thread)

T H T

B
B

C
L H
L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Brass L C H(WAF) T øB (Thread) Brass L øD T H(WAF) øB
MC-10PM Rc 1/8 9 26 9.2 Hex.11 R 1/8 2.5 MC-10SM Rc 1/8 13.1 (30) 9.5 R 1/8 Hex.11 3

Plug PHL type (Tube barb) Socket SHL type (Tube barb)
B T

A
E

E
C
A

B
Bp
T C
L
L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Tube) Brass L C A B E øT øBp (Tube) Brass L C E A øD øT øB
MC-04PHL 4 mm ID 9.4 (23.3) 9.2 8 (18.3) 18 4.8 2.5 MC-04SHL 4 mm ID 14.8 (30.8) (25.8) 18 8 9.5 4.8 2.5

Application Example Socket SHB type (For panel mounting)


F
D

T
B

A
H Hs
J

L
• F and øJ are dimensions of panel.

Application Body material • Mass (g) Dimensions (mm)


Model
(Tube) Brass L A øD øT øB Hs(WAF) øJ H(WAF) F
+
Air cylinders Solenoid valves MC-04SHB 4 mm ID 11.5 (36) 8 9.5 4.8 2.5 Hex.11 7.1 0.3
0 Hex.9 1.2 to 3.5
Always fix tubes with hose clamps when using hose barb types. Always fix tubes with hose clamps when using hose barb types.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 24
MICRO CUPLA (Brass)
Models and Dimensions (MICRO CUPLA with Tube Fitter) WAF : WAF stands for width across flats.

Plug PC type (With Tube Fitter) Socket SC type (With Tube Fitter)

T
T

B
C C
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model (Tube) Model
(g) L C øT øB (Tube) (g) L øD C øT
MC-04PC 4 mm OD 3 (21.7) 9.2 8 2.5 MC-04SC 4 mm OD 9 (31.5) 9.5 (12) 8
MC-06PC 6 mm OD 5 (25) 9.2 9.8 2.5 MC-06SC 6 mm OD 11.5 (33.5) 9.5 (13) 9.8

Plug PCL type (With L-shaped Tube Fitter) Socket SCL type (With L-shaped Tube Fitter)
T T

C
D
B

C
E E
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Tube) (g) L C E øT øB (Tube) (g) L E øD C øT
MC-04PCL 4 mm OD 10 (23.3) 9.2 (18.3) 8 2.5 MC-04SCL 4 mm OD 16 (30.8) (25.8) 9.5 (10) 8
MC-06PCL 6 mm OD 13.5 (24.3) 9.2 (18.8) 9.8 2.5 MC-06SCL 6 mm OD 19 (31.8) (26.3) 9.5 (12.5) 9.8

Socket SCB type (With Tube Fitter for panel mounting)


T

E
Hs H

J
L
• T and øJ are dimensions of panel.

Application Mass Dimensions (mm)


Model
(Tube) (g) L øD øE Hs(WAF) H(WAF) T øJ
MC-04SCB 4 mm OD 15 (34) 9.5 16 Hex.13 Hex.13 3.5 or less 10.5+0.3
0
MICRO CUPLA with Tube Fitter MC-06SCB 6 mm OD 18.5 (36) 9.5 18 Hex.15 Hex.15 3.5 or less 12.5+0.3
0

Models and Dimensions (MICRO LINE CUPLA) WAF : WAF stands for width across flats.

Socket MC-03 type (MICRO LINE CUPLA with three branch ports) Socket MC-05 type (MICRO LINE CUPLA with 5 branch ports)
Mass: 65 g Mass: 101 g
• The branch body is made of aluminum alloy. • The branch body is made of aluminum alloy.
48 15 80 15
12

12
12

12

10
10

3
3

MC-05SM (3 pcs.) 16 16 23 MC-05SM (5 pcs.) 16 16 16 16 23


(28.8)

(28.8)

2×Rc 1/8 2×Rc 1/8


3

3
16

16
12

12
12

12

16 16 31 16 48 31
3

3.2 mm dia. through hole (4 pcs.) 78 3.2 mm dia. through hole (4 pcs.) 110

Dimensions (mm) Dimensions (mm)

Socket MC-10 type (MICRO LINE CUPLA with 10 branch ports)


Mass: 187 g
• The branch body is made of aluminum alloy. 160 15
12

12
10
3

MC-05SM (10 pcs.) 16 16 16 16 16 16 16 16 16 23


(28.8)

2×Rc 1/8
3
16

12
12

16 128 31
3

3.2 mm dia. through hole (4 pcs.) 190

Dimensions (mm)

25 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
MICRO CUPLA (Stainless Steel Models)

MICRO CUPLA Built-in automatic shut-off valve

Stainless Steel Models 9.5 mm OD sleeve

Highly Corrosion-resistant Push-to-connect design


Stainless Steel MICRO CUPLA
Wide variety of end configurations

Models and Dimensions (Stainless Steel) WAF : WAF stands for width across flats.

Plug PH type (Hose barb) Socket SH type (Hose barb)


H
T

T
A C
B

L A

B
L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model (Tube) Model
Stainless steel L C A øH øT øB (Tube) Stainless steel L øD A øT øB
MC-04PH 4 mm ID 1.3 19 9.2 8 5.5 4.8 2.5 MC-04SH 4 mm ID 6.7 (27.5) 9.5 8 4.8 2.5

Plug PM type (Male thread) Socket SM type (Male thread)


T T

D
C
B

B
A H
H A
L
L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Stainless steel L C A H(WAF) T øB (Thread) Stainless steel L øD A T H(WAF) øB
MC-05PM M5×0.8 2.2 17 9.2 4.5 Hex.8 M5×0.8 2.5 MC-05SM M5×0.8 6.8 (24.5) 9.5 4.5 M5×0.8 Hex.9 2.5

Plug PM type (Male thread) Socket SM type (Male thread)


T H T
D

B
B

C H
L L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Stainless steel L C H(WAF) T øB (Thread) Stainless steel L øD T H(WAF) øB
MC-10PM Rc 1/8 8.1 26 9.2 Hex.11 R 1/8 2.5 MC-10SM Rc 1/8 12.1 (30) 9.5 R 1/8 Hex.11 3

Plug PHL type (Hose barb) Socket SHL type (Hose barb)
T
B
A
E

C
A

B
Bp
T L C
L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Tube) Stainless steel L C A B E øT øBp (Tube) Stainless steel L C E A øD øT øB
MC-04PHL 4 mm ID 9 (23.3) 9.2 8 (18.3) 18 4.8 2.5 MC-04SHL 4 mm ID 13.6 (30.8) (25.8) 18 8 9.5 4.8 2.5

Socket SHB type (For panel mounting)


F
D

T
B

A
H Hs
J

L
• F and øJ are dimensions of panel.

Application Body material • Mass (g) Dimensions (mm)


Model
(Tube) Stainless steel L A øD øT øB Hs(WAF) øJ H(WAF) F
MC-04SHB 4 mm ID 10.6 (36) 8 9.5 4.8 2.5 Hex.11 7.1+00.3 Hex.9 1.2 to 3.5

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 26
For Low Pressure Specifications
CUPLA : Brass (Chrome plated)
Body material
Tube Fitter Part : Brass (Nickel plated) , Plastic

SMALL CUPLA
Thread 1/8", 1/4"
Polyamide hose: ø4×ø6, ø4.5×ø6
Hose barb
Urethane hose: ø4×ø6
Size
Polyurethane tube: Outside Dia. ø6 ± 0.1, ø8 ± 0.15
Tube barb  
Lightweight and compact for use on air lines and scientific equipment (Tube fitter) *1 Polyamide tube: Outside Dia. ø6 -0.08 , ø8 -0.1
Fluorine contained resin tube: Outside Dia. ø6 ± 0.07, ø8 ± 0.07
Working pressure Valve structure Applicable fluids
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
1.0 Working
Seal material Seal material Mark temperature range Remarks
1.0 MPa One-way shut-off Air Water (Tube Fitter type is unsuitable for water.) Working temperature range *2 Nitrile rubber NBR Û&WRÛ& Standard material
{10 kgf/cm2}
- Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may
vary depending on tube materials you use with and the working temperature.

Lightweight and compact push-to- *1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring
specified by the tube manufacturer to the inner diameter of the tube to be connected. 
*2: The operable temperature range depends on the operating conditions.

connect operation. Maximum Tightening Torque Nm {kgf • cm}


Responding to requirements of Size (Thread) 1/8" 1/4" PN, SN Type

modular combinations. Torque 5 {51} 9 {92} 5 {51}

- Compact socket with built-in valve and 14 mm OD sleeve. Flow Direction


Suits applications calling for compact and modular components. Fluid flow can be bi-directional when socket and plug are connected.
- Just push in the plug to the socket for connection by easy one
hand operation.
- Plated brass for corrosion resistance adopted for the body.
Stable performance for long life.
- A wide line-up of end configurations (female and male threads,
hose barbs, manifolds) enables suitability with a wide range of
piping applications such as pneumatic, scientific and medical Interchangeability
equipment. Sockets and plugs can be connected regardless of end configurations.
- Also available with quick connect/disconnect Tube Fitter type.
Note: Fluid will flow out from the plug side when disconnected. Minimum Cross-Sectional Area (mm2)
Take necessary precaution if the fluid is water. MS-10SM MS-20SM MS-40SN MS-45SN Tube Fitter Type Tube Fitter Type
Model × × × × for 6 mm OD for 8 mm OD
MS-10PM MS-20PM MS-40PN MS-45PN tube tube
Minimum cross-
sectional area 12.5 12.5 4.9 7 12.5 12.5

Suitability for Vacuum 53.0 kPa {400 mmHg}


Socket only Plug only When connected
- - Operational

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature
- Tube size : ø6 mm×ø4 mm, ø8 mm×ø6 mm (SMALL CUPLA with Tube Fitter)
0.8
MS-20SC-8×MS-20PC-8
MS-20SCL-8×MS-20PCL-8
MS-20SC-6×MS-20PC-6
0.6 MS-10SM×MS-10PM

0.4
MS-20SCL-6×MS-20PCL-6
Flow rate in m3/min

0.2
Plated brass body

MS-40SN×MS-40PN

Push-to-connect design with automatic shut-off valve 0 0.1 0.2 0.3 0.4 0.5
{1} {2} {3} {4} {5}
Compact 14 mm OD sleeve Pressure in MPa {kgf/cm2}

Wide variety of end configurations

27
SMALL CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PN type (For connection to hose) Socket SN type (For connection to hose)

D
B

B
H1 H2 C
L H2 H1
L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model (Hose) Model (Hose)
(g) L C øD H1(WAF) H2(WAF) øB (g) L H1(WAF) H2(WAF) øD øB
MS-40PN ø4 mm×ø6 mm Polyamide 10.5 (31) 15.2 11 Hex.10 Hex.10 2.5 MS-40SN ø4 mm×ø6 mm Polyamide 26.5 (40.8) Hex.10 Hex.12 14 2.5
ø4.5 mm×ø6 mm Polyamide ø4.5 mm×ø6 mm Polyamide
MS-45PN 11 (31) 15.2 11 Hex.10 Hex.10 3 MS-45SN 27.0 (40.8) Hex.10 Hex.12 14 3
ø4 mm×ø6 mm Polyurethane ø4 mm×ø6 mm Polyurethane

Plug PM type (Male thread) Socket SM type (Male thread)


T T
D
B

E
B
H C
L H
L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L øD C H(WAF) T øB (Thread) (g) L H(WAF) T øD øE øB
MS-10PM Rc 1/8 9 28.5 12 15.2 Hex.11 R 1/8 4 MS-10SM Rc 1/8 24 (36.8) Hex.12 R 1/8 14 13.2 4
MS-20PM Rc 1/4 19.5 32.5 15.2 15.2 Hex.14 R 1/4 4 MS-20SM Rc 1/4 34 (40.8) Hex.14 R 1/4 14 15.2 4

Plug PF type (Female thread) Socket SF type (Female thread)


T T

D
D

B
B

C H
H L
L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L øD C H(WAF) T øB (Thread) (g) L H(WAF) T øD øB
MS-10PF R 1/8 11 27 14 15.2 Hex.13 Rc 1/8 4 MS-10SF R 1/8 29.5 (38.8) Hex.13 Rc 1/8 14 4

Plug PC type (Tube Fitter) Socket SC type (Tube Fitter)


D

E
E

C H
H
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Tube) (g) L C øE H(WAF) øT øB (Tube) (g) L øD øE H(WAF) øT
MS-20PC-6 6 mm OD 26.5 (40.5) 15.2 17.5 Hex.16 10.3 4 MS-20SC-6 6 mm OD 46 (56.3) 14 17.5 Hex.16 10.3
MS-20PC-8 8 mm OD 31 (47.5) 15.2 17.5 Hex.16 13.5 4 MS-20SC-8 8 mm OD 50.5 (60.8) 14 17.5 Hex.16 13.5

Plug PCL type (L-shaped Tube Fitter) Socket SCL type (L-shaped Tube Fitter)
T T
C
E

D
B

C
H H
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Tube) (g) L C E H(WAF) øT øB (Tube) (g) L øD C H(WAF) øT
MS-20PCL-6 6 mm OD 27.5 (43) 15.2 (24.8) Hex.16 10.5 4 MS-20SCL-6 6 mm OD 47.5 (56.8) 14 (24.8) Hex.16 10.5
MS-20PCL-8 8 mm OD 32 (46.5) 15.2 (31.8) Hex.16 13.5 4 MS-20SCL-8 8 mm OD 49.5 (59.8) 14 (31.8) Hex.16 13.5

Socket MS-5 type (SMALL LINE CUPLA with 5 branch ports) Socket SCB type (Tube Fitter for panel mounting)
• The branch body is made of aluminum alloy. T
3
16

17.5 105
D

3.2 mm dia. through hole (2 pcs.)

28 21 21 21 21
MS-10SM (5 pcs.)
H
Hs
J

2×Rc1/4 L
(43)

• T and øJ are dimensions of panel.


3

Application Mass Dimensions (mm)


20

Model
20 38.5 63 13 (Tube) (g) L øD øC Hs(WAF) H(WAF) T øJ
16
3

140
Mass : 238 g 3.2 mm dia. through hole (2 pcs.) MS-20SCB-6 6 mm OD 57.5 (61.3) 14 18 Hex.17 Hex.15 7 or less 12.5+0.3
0
Dimensions (mm) MS-20SCB-8 8 mm OD 58.5 (62.8) 14 21 Hex.17 Hex.18 8 or less 15.5+0.3
0

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 28
For Low Pressure Specifications
Body material Stainless Steel (SUS304), Nickel plated on Socket body
Size (Thread) 1/8", 1/4"

COMPACT ZEROSPILL CUPLA


Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Ethylene-propylene rubber EPDM Û&WR+Û& Standard material

Small, high flow type for coolant piping *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluids


Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/8" 1/4"
1.0
Torque 9 {92} 14 {143}
1.0 MPa Two-way shut-off Air Water
{10 kgf/cm2} (Spill Reduction)
Flow Direction

For coolant piping of electronic Fluid flow can be bi-directional when socket and plug are connected.

equipment for supercomputers,


data centers and other non-spill
environments. Small but high flow Interchangeability

rate for efficient cooling. Socket and plug of different sizes cannot be connected.

Minimum Cross-Sectional Area (mm2)


- Compact size saves space.
Outer diameters of 16 mm (CZL-1SM) and 18.5 mm (CZL-2SM) Model CZL-1SM×CZL-1PM CZL-2SM×CZL-2PM

- High flow rate for efficient cooling. Min. cross-sectional area 14.9 30.2
- Easy operation, push-to-connect function.
- Valve structure reduces air inclusion on connection and liquid Suitability for Vacuum
spillage when disconnecting. Please contact us if vacuum is required for your application.

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model CZL-1SM×CZL-1PM CZL-2SM×CZL-2PM
Volume of air inclusion 0.02 0.04

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Outer Model CZL-1SM×CZL-1PM CZL-2SM×CZL-2PM
diameter
Volume of spillage 0.015 0.023
16 mm
Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0
{10} &=/60î&=/30
&=/60î&=/30

0.1
Pressure loss in MPa {kgf/cm2}

{1}

Outer
diameter 0.01
{0.1}
18.5 mm
0.001
{0.01}
1 10 100

Flow rate in L/min

29
COMPACT ZEROSPILL CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PM type (Male thread) Socket SM type (Male thread)

D T T

D
H C H
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L C øD H (WAF) T (Thread) (g) L øD H (WAF) T
CZL-1PM Rc 1/8 11 34 20 12 Hex.11 R 1/8 CZL-1SM Rc 1/8 38 (53) 16 Hex.13 R 1/8
CZL-2PM Rc 1/4 19 39.5 21.5 15.5 Hex.14 R 1/4 CZL-2SM Rc 1/4 49 (55.5) 18.5 Hex.16 R 1/4

Applications

Compact Piping in tight space is possible.


For compact piping.
High flow Small but high flow rate.
For efficient cooling.

COMPACT ZEROSPILL CUPLA CZL-2SM×CZL-2PM Flow Rate - Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&WRÛ&
COMPACT ZEROSPILL CUPLA SP CUPLA Type A (our product)
1.0
{10}

2S-A×2P-A
Compact piping
CZL-1SM×CZL-1PM

0.1
{1}

1S-A×1P-A

CZL-2SM×CZL-2PM

0.01
{0.1}
Pressure loss in MPa {kgf/cm2}

Cv value
COMPACT ZEROSPILL CUPLA
CZL-1SM×CZL-1PM CZL-2SM×CZL-2PM
0.81 1.61
SP CUPLA Type A
1S-A×1P-A 2S-A×2P-A
0.68 1.35
0.001
{0.01}
1 10 100
SP CUPLA Type A (our product) 2S-A×2P-A Flow rate in L/min

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 30
For Low Pressure Body material
Specifications
Brass, Stainless steel (SUS 304)
Thread 1/8"

COMPACT CUPLA
Polyamide tube : ø4×ø6, ø6×ø8
Size
Tube barb Polyolefin tube : ø4×ø6, ø6×ø8
Fluorine contained resin tube : ø4×ø6, ø6×ø8
Pressure unit MPa kgf/cm2 bar PSI

Small multipurpose type for low pressure lines Working pressure 1.0 10 10 145
Working
Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluids Seal material
Fluoro rubber FKM Û&WRÛ& Standard material
Working temperature range *1
Ethylene-propylene rubber EPDM Û&WRÛ& Available on request
1.0 - Maximum working pressure and working temperature range of nut type depend on the tube material and its
dimensional tolerance.
1.0 MPa Two-way shut-off Air Water
{10 kgf/cm2} *1: The operable temperature range depends on the operating conditions.

Compact 17.5 mm outer diameter, Size (Thread)


Maximum Tightening Torque
1/8"
Nm {kgf • cm}
Tube barb

yet socket and plug have built-in Torque


Brass
Stainless steel
5 {51}
9 {92}
5 {51}
7 {71}
automatic shut-off valves.
Flow Direction
- Both socket and plug have built-in automatic shut-off valves.
- Compact size with maximum outer diameter 17.5 mm. Fluid flow can be bi-directional when socket and plug are connected.
- For small bore piping from temperature control piping to
scientific equipment.
- Body materials in stainless steel (SUS304) or brass,
excellent in corrosion resistance.
- Four types of end configuration enable suitability with a
wide range of piping applications. Interchangeability
Sockets and plugs can be connected regardless of end configurations.

Minimum Cross-Sectional Area (mm2)


Model CO-1SM×CO-1PM CO-1SF×CO-1PF CO-40SN×CO-40PN CO-60SN×CO-60PN
Minimum
cross-sectional area 8.8 8.8 4.9 8.8

Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}


Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Volume of air admixture 0.34

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Volume of spillage 0.23

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
&261î&231
&261î&231
&260î&230
&26)î&23)
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10

Flow rate in L/min

31
COMPACT CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PM type (Male thread) Socket SM type (Male thread)

T T

D
D
B

B
H H
L L

Model Application Body material, Mass (g) Dimensions (mm)


Model Application Body material, Mass (g) Dimensions (mm)
(Thread) Brass Stainless steel L øD H (WAF) T øB (Thread) Brass Stainless steel L øD H (WAF) T øB
CO-1PM Rc 1/8 20 19 (36) 15.5 Hex.14 R 1/8 5.5 CO-1SM Rc 1/8 34 32 (38) 17.5 Hex.14 R 1/8 5.5

Plug PF type (Female thread) Socket SF type (Female thread)

T T

D
D

H H
L L

Model Application Body material, Mass (g) Dimensions (mm)


Model Application Body material, Mass (g) Dimensions (mm)
(Thread) Brass Stainless steel L øD H (WAF) T (Thread) Brass Stainless steel L øD H (WAF) T
CO-1PF R 1/8 25 23 (36) 15.5 Hex.14 Rc 1/8 CO-1SF R 1/8 39 36 (38) 17.5 Hex.14 Rc 1/8

Plug PN type (For connection to tube) Socket SN type (For connection to tube)

H2 H2

D
D
B

B
H1 H1
L L

Application Body material, Mass (g) Dimensions (mm) Application Body material, Mass (g) Dimensions (mm)
Model (Tube) Model (Tube)
Brass Stainless steel L øD H1 (WAF) H2 (WAF) øB Brass Stainless steel L øD H1 (WAF) H2 (WAF) øB
CO-40PN ø4×ø6 23 22 (38.5) 15.5 Hex.14 Hex.10 2.5 CO-40SN ø4×ø6 38 35 (40.5) 17.5 Hex.14 Hex.10 2.5
CO-60PN ø6×ø8 25 24 (37.5) 15.5 Hex.14 Hex.13 4.2 CO-60SN ø6×ø8 40 37 (39.5) 17.5 Hex.14 Hex.13 4.2
No difference in dimensions of brass and stainless steel CUPLA

Application Example
Built-in automatic shut-off valve
17.5 mm OD sleeve

Built-in automatic shut-off valve

For branch piping For branch piping

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 32
For Low Pressure Specifications
Body material Polyacetal resin (POM)
Size 4 mm and 6 mm ID tube, 1/8"

CUBE CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR -Û&WRÛ& Standard material
*1: The operable temperature range depends on the operating conditions.
Small and lightweight coupling for air supply lines.
Working pressure Valve structure Applicable fluids Tightening Torque Range Nm {kgf • cm}
Size (Thread) R 1/8
1.0 Torque 0.9 to 1.1 {9.2 to 11}

1.0 MPa Two-way shut-off One-way shut-off Straight through Air Water Flow Direction
{10 kgf/cm2}
Fluid flow can be bi-directional when socket and plug are connected.

Both socket and plug have built-in


valve types and valveless types.
Simple one action for connection Interchangeability
or disconnection. Sockets and plugs can be connected regardless of end configurations.
*Do not use in the combination of valved sockets and valveless plugs.
Lightweight plastic coupling. The valve in the socket will not open and the fluid will not flow.
Connection capability Select the combination of models suitable to your applications
- In all five color variations to prevent piping mistakes.
- Ultra-lightweight, made of polyacetal resin. Connection capability Plug
Compact design for space saving. Valve With Without
- Just push plug into socket for connection.
Simply press the button on the socket for disconnection. With Not connectable
- Two-way shut-off type with valve on both sides and straight
Socket

Two-way shut-off
through type with low pressure loss are available.
- L type plug ideal for piping in narrow spaces are available.
Without
- Socket and plug cannot be disconnected unless two buttons
One-way shut-off Straight through
on the socket are pressed simultaneously.
Note: When disconnected, the fluid from the valveless side will flow out. Take care if the fluid is water.

Minimum Cross-Sectional Area (-VL means Valve less type) (mm2)


Socket
SPC-04SH SPC-06SH SPC-10SM SPC-04SH SPC-06SH SPC-10SM
Plug -VL -VL -VL
SPC-04PH/PHB/PHL 5 5 5 5 5 5
SPC-06PH/PHB/PHL 5 8.6 8.6 5 8.6 8.6
SPC-10PM 5 8.6 8.6 5 8.6 8.6
SPC-04PH-VL/PHB-VL/PHL-VL - - - 5 5 5
SPC-06PH-VL/PHB-VL - - - 5 10.2 10.2
SPC-06PHL-VL - - - 5 10.2 12.6
SPC-10PM-VL - - - 5 10.2 16.6

Suitability for Vacuum 53.0 kPa {400 mmHg}


Socket only Plug only When connected
- - Operational
L type
plug Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Volume of air admixture 0.60 (Built-in valve type only)

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)

Choose from 5 colors Volume of spillage 0.51 (Built-in valve type only)

Pressure - Flow Characteristics (The fluid flow will not differ by body color)
Blue Yellow Pink Green Ivory [Test conditions] - Fluid : Air -Temperature : Room temperature Solid line: Built-in valve type
Dotted line: Valveless type
See page 7 for the colors
1.0
63&6+î63&3+
0.9 63&6+î63&3+/
63&6+î63&3+
Push the buttons for 0.8
63&6+î63&3+/
63&60î63&30
quick disconnection 63&6+9/î63&3+9/
0.7 63&6+9/î63&3+/9/
63&6+9/î63&3+9/
0.6 63&6+9/î63&3+/9/
63&609/î63&309/
0.5

Push button for disconnection 0.4


Flow rate in m3/min

0.3

0.2

0.1
Simple operation to push
the buttons on the socket. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}

33
CUBE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Hose barb) Socket SH type (Hose barb)

(ø2
5.5
)

(20.3)
ø14
T

T
B

B
A
A (10.5)
19.5 L
L

Dimensions (mm) Dimensions (mm)


Color

Color
Model Application Built-in Mass Model Application Built-in Mass
(Tube) valve (g) L A øT øB (Tube) valve (g) L A øT øB
SPC-04PH-IVR 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-IVR 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-IVR 4 mm ID Without 2.6 (36) 10 4.8 2.5 SPC-04SH-VL-IVR 4 mm ID Without 6.1 35 10 4.8 2.5
Ivory

Ivory
SPC-06PH-IVR 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-IVR 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-IVR 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-IVR 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-BLU 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-BLU 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-BLU 4 mm ID Without 2.6 (36) 10 4.8 2.5 SPC-04SH-VL-BLU 4 mm ID Without 6.1 35 10 4.8 2.5
Blue

Blue
SPC-06PH-BLU 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-BLU 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-BLU 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-BLU 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-YEL 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-YEL 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-YEL SPC-04SH-VL-YEL
Yellow

Yellow
4 mm ID Without 2.6 (36) 10 4.8 2.5 4 mm ID Without 6.1 35 10 4.8 2.5
SPC-06PH-YEL 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-YEL 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-YEL 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-YEL 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-PNK 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-PNK 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-PNK 4 mm ID Without 2.6 (36) 10 4.8 2.5 SPC-04SH-VL-PNK 4 mm ID Without 6.1 35 10 4.8 2.5
Pink

Pink
SPC-06PH-PNK 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-PNK 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-PNK 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-PNK 6 mm ID Without 6.6 40 15 7 3.6
SPC-04PH-GRN 4 mm ID With 3.1 (36) 10 4.8 2.5 SPC-04SH-GRN 4 mm ID With 6.5 35 10 4.8 2.5
SPC-04PH-VL-GRN SPC-04SH-VL-GRN
Green

Green

4 mm ID Without 2.6 (36) 10 4.8 2.5 4 mm ID Without 6.1 35 10 4.8 2.5


SPC-06PH-GRN 6 mm ID With 3.4 (40) 15 7 3.6 SPC-06SH-GRN 6 mm ID With 7.0 40 15 7 3.6
SPC-06PH-VL-GRN 6 mm ID Without 2.9 (40) 15 7 3.6 SPC-06SH-VL-GRN 6 mm ID Without 6.6 40 15 7 3.6

Plug PM type (Male thread) Socket SM type (Male thread)

R 1/8 (ø2 R 1/8


5.5
)

(20.3)
Hex.12 (WAF) 11
19.5 31.5
23

Dimensions (mm) Dimensions (mm)

Application Application
Ivory Color

Ivory Color

Model Built-in Mass Model Built-in Mass


(Thread) valve (g) (Thread) valve (g)

SPC-10PM-IVR Rc 1/8 With 2.0 SPC-10SM-IVR Rc 1/8 With 6.8


SPC-10PM-VL-IVR Rc 1/8 Without 1.5 SPC-10SM-VL-IVR Rc 1/8 Without 6.4
SPC-10PM-BLU Rc 1/8 With 2.0 SPC-10SM-BLU Rc 1/8 With 6.8
Green Pink Yellow Blue

Green Pink Yellow Blue

SPC-10PM-VL-BLU Rc 1/8 Without 1.5 SPC-10SM-VL-BLU Rc 1/8 Without 6.4


SPC-10PM-YEL Rc 1/8 With 2.0 SPC-10SM-YEL Rc 1/8 With 6.8
SPC-10PM-VL-YEL Rc 1/8 Without 1.5 SPC-10SM-VL-YEL Rc 1/8 Without 6.4
SPC-10PM-PNK Rc 1/8 With 2.0 SPC-10SM-PNK Rc 1/8 With 6.8
SPC-10PM-VL-PNK Rc 1/8 Without 1.5 SPC-10SM-VL-PNK Rc 1/8 Without 6.4
SPC-10PM-GRN Rc 1/8 With 2.0 SPC-10SM-GRN Rc 1/8 With 6.8
SPC-10PM-VL-GRN Rc 1/8 Without 1.5 SPC-10SM-VL-GRN Rc 1/8 Without 6.4

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 34
CUBE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PHB Type (For panel mount) Plug PHL Type (Hose barb)
P
F T
B

A
T

E
B

ø14
Hex.14 (WAF) (10.5)
J

(10.5)
L
J: The diameter of the mount hole. L
F: Thickness of panel must be 5 mm or less.
Dimensions (mm) Dimensions (mm)
Color

Color
Model Application Built-in Mass Model Application Built-in Mass
(Tube) valve (g) L A øT øB F øJ (Tube) valve (g) L P A E øT øB
5 mm
SPC-04PHB-IVR 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-IVR 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-IVR 4 mm ID Without 5.4 (40) 10 4.8 2.5 11.1+0.3 SPC-04PHL-VL-IVR 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
Ivory

Ivory
or less 0
5 mm
SPC-06PHB-IVR 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-IVR 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-IVR 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-IVR 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-BLU 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-BLU 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-BLU 4 mm ID Without 5.4 (40) 10 4.8 2.5 11.1+0.3 SPC-04PHL-VL-BLU 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
Blue

Blue
or less 0
5 mm
SPC-06PHB-BLU 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-BLU 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-BLU 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-BLU 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-YEL 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-YEL 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-YEL SPC-04PHL-VL-YEL
Yellow

Yellow
4 mm ID Without 5.4 (40) 10 4.8 2.5 or less 11.1+0.3
0 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-06PHB-YEL 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-YEL 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-YEL 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-YEL 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-PNK 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-PNK 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-PNK 4 mm ID Without 5.4 (40) 10 4.8 2.5 11.1+0.3 SPC-04PHL-VL-PNK 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
Pink

Pink

or less 0
5 mm
SPC-06PHB-PNK 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-PNK 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-PNK 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-PNK 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-04PHB-GRN 4 mm ID With 5.9 (40) 10 4.8 2.5 or less 11.1+0.3
0 SPC-04PHL-GRN 4 mm ID With 3.5 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-04PHB-VL-GRN 11.1+0.3 SPC-04PHL-VL-GRN
Green

Green

4 mm ID Without 5.4 (40) 10 4.8 2.5 or less 0 4 mm ID Without 3 (29) (24.5) 10.5 23.5 4.8 2.5
5 mm
SPC-06PHB-GRN 6 mm ID With 6.2 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-GRN 6 mm ID With 3.9 (30.5) (25.5) 15.5 28.5 7 4
5 mm
SPC-06PHB-VL-GRN 6 mm ID Without 5.7 (45) 15 7 3.6 or less 11.1+0.3
0 SPC-06PHL-VL-GRN 6 mm ID Without 3.4 (30.5) (25.5) 15.5 28.5 7 4

Choose from Blue Yellow Pink Green Ivory The following part shown below are colored. The other plastic parts are ivory. See page 7 for the colors
5 colors
Plug Socket

PH PHB PHL PM SH SM
Type Type Type Type Type Type

- Resin (POM) such as the main body ... Conforms to article No.3-D-2-(2)-2 and has passed both material and elution tests specified in the Food sanitation Act and the standards For Food
and Food additives (Notice No. 370 of 1959 issued by the Ministry of Health and Welfare of Japan).
- O-ring (NBR) ... Conforms to article No.3-D-3-(1) and has passed both material and elution tests specified in the Food sanitation Act and the standards For Food and Food additives
(Notice No. 370 of 1959 issued by the Ministry of Health and Welfare of Japan).
- Silicone type grease (NSF H1, NSF 61 registered product) is applied to the sealing material.
- Evaluation shall be made by the customer before use to determine the suitability with applications that require sanitation control.

35 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
CUBE CUPLA

Lightweight
Small size made of resin
Compared with products of the same specification
(Our products with similar working pressure / flow rate)

The weight is about ...

COMPACT CUPLA CUBE CUPLA

Push-to-connect
operation Push in

king
A clic d
soun

Push buttton
easy
disconnection

Just push
Push button the buttons
for disconnection
2 places on the
socket side

Push button
easy
disconnection

36
For Low Pressure (Air) Specifications
CUPLA : Steel (Chrome plated), Aluminum alloy *2
Body material
Tube Fitter Part : Brass (Nickel plated) , Plastic

SUPER CUPLA
Thread 1/8", 1/4"
Hose barb 1/4", Urethane hose : ø5×ø8, ø6.5×ø10
Size Polyurethane tube: Outside Dia. ø6 ± 0.1, ø8 ± 0.15
Tube barb  
(Tube fitter) *1 Polyamide tube: Outside Dia. ø6 -0.08 , ø8 -0.1
Fluorine contained resin tube: Outside Dia. ø6 ± 0.07, ø8 ± 0.07
Light, compact for air piping connections
Pressure unit MPa kgf/cm2 bar PSI
Working pressure Valve structure Applicable fluid
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
1.0 Working temperature range *3 Nitrile rubber NBR Û&WRÛ& Standard material
1.0 MPa One-way shut-off Air - Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may
{10 kgf/cm2} vary depending on tube materials you use with and the working temperature.
*1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring

The lightweight design best suited


specified by the tube manufacturer to the inner diameter of the tube to be connected. 
*2: Aluminum alloy is used for the body of 01SN, 02SN, 02SMF, 02SC-6, 02SC-8, 02SCL-6, 02SCL-8, 02SCB-6, 02SCB-8.
*3: The operable temperature range depends on the operating conditions.

for power tools! Maximum Tightening Torque Nm {kgf • cm}

Push-to-connect for easy operation. Size (Thread)


Torque
1/8"
7 {71}
1/4"
14 {143}
- Lightweight design suits direct connection to power tools.
Aluminum body is adopted for some models to reduce the weight. Tightening Torque Range Nm {kgf • cm}
- Just push the plug into socket for easy one hand connection. PN Type, SN Type
- Available in various end configurations for a wide range of
9 to 11 {92 to 112}
pneumatic applications.
To mount on urethane hose, slide it over to the hose barb and tighten the nut until it is flush against the hose barb base.
- Model 02S20P can be connected with sockets of HI CUPLA Models It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.
10, 17, 20, 30 and 40.
- Also available with quick connect/disconnect Tube Fitter type. Flow Direction
Fluid flow can be bi-directional when socket and plug are connected.

Interchangeability
Sockets and plugs can be connected regardless of end configurations and sizes.
*Interchangeable with MOLD CUPLA.
*Sockets of HI CUPLA models 10, 17, 20, 30, 40 can be connected when 02S20P is used.

Minimum Cross-Sectional Area (mm2)


Plug 02PC-6 02PC-8 02PH 02PM
01PN 02PN
Socket 02PCL-6 02PCL-8 01PM 02PFF
01SN 11.3 11.3 11.3 11.3 11.3 11.3
02SC-6/02SCL-6/02SCB-6 11.3 12.5 12.5 12.5 12.5 12.5
02SC-8/02SCL-8/02SCB-8 11.3 12.5 19 19 19 19
02SH 11.3 12.5 19 19.6 19.6 19.6
02SN 11.3 12.5 19 19.6 22 22
02SM/02SF/02SMF 11.3 12.5 19 19.6 22 28.2
02S20P 11.3 12.5 19 19.6 22 28.2

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature
Can be connected to MOLD CUPLA - Tube size : ø6 mm×ø4 mm, ø8 mm×ø6 mm (SUPER CUPLA with Tube Fitter)
Models K-01SP, K-02SP and K-03SP
1.4
02SM×02PM
1.2
02SC-8×02PC-8
Push-to-connect design
with automatic shut-off valve 1.0 02SM×01PM
Compact 19.5 mm OD
sleeve 02SCL-8×02PCL-8
0.8

0.6 01SC-6×01PC-6
Flow rate in m3/min

0.4

Wide variety of end configurations


0.2
02SCL-6×02PCL-6

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7


{1} {2} {3} {4} {5} {6} {7}

Pressure in MPa {kgf/cm2}

37
SUPER CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug 02PH type (Hose barb) Socket 02SH type (Hose barb)

ø19.5
ø8.5
ø12

ø6

ø8.5
ø5
30 15 30
ø5

51 (67 )
Dimensions (mm) Dimensions (mm)

Model Application (Hose) Mass (g) Model Application (Hose) Mass (g)
02PH 1/4" 16 02SH 1/4" 56

Plug PN type (For connection to urethane hose) Socket SN type (For connection to urethane hose)
A A

D
D

B
Bp
B

H C
H
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Hose) (g) L C øD A H(WAF) øBp øB (Hose) (g) L A øD H(WAF) øB
01PN ø5 mm×ø8 mm 35.9 (38.5) 15 18.5 17 Hex.17 6 3.8 01SN ø5 mm×ø8 mm 45.8 (54.5) 17 19.5 Hex.17 3.8
02PN ø6.5 mm×ø10 mm 35.3 (38.5) 15 18.5 17 Hex.17 6 5.3 02SN ø6.5 mm×ø10 mm 44.4 (54.5) 17 19.5 Hex.17 5.3

Plug PM type (Male thread) Socket SM type (Male thread)


R 1/4
T

ø19.5
D

ø6
Bp
B

C Hex.17 (WAF)
H (50)
L Dimensions (mm)

Model Application (Thread) Mass (g)


Application Mass Dimensions (mm)
Model
(Thread) (g)
02SM Rc 1/4 57
L C øD H(WAF) T øBp øB
01PM Rc 1/8 12 31 15 - Hex.12 R 1/8 6 5 Socket 02SF type (Female thread)
02PM Rc 1/4 22.7 34 15 18.5 Hex.17 R 1/4 6 6 Rc 1/4

Plug 02PFF type (Parallel female thread)

ø19.5
G 1/4 10 Hex.17 (WAF)
(47.5)
Dimensions (mm)

Model Application (Thread) Mass (g)


ø18.5

02SF R 1/4 56.4


ø6

15
Hex.17 (WAF)
28 Socket 02SMF type (Parallel male thread)
Dimensions (mm)
G 1/4
Model Application (Thread) Mass (g)
02PFF G 1/4 17.7
ø19.5

ø6
Plug/Socket Model 02S20P (Conversion model to connect HI CUPLA socket) Hex.17 (WAF)
(47 )
10
Dimensions (mm)

Model Application (Thread) Mass (g)


02SMF G 1/4 27
ø19.5

Socket SC type (With Tube Fitter)


ø7.5

20
(57 )
D

T
Dimensions (mm)

Model Application Mass (g) L


02S20P HI CUPLA (Socket) 58 Dimensions (mm)
Application Mass
Model
(Tube) (g) L øD øT
Plug PC type (With Tube Fitter) (65.5)
02SC-6 6 mm OD 46 19.5 10.5
02SC-8 8 mm OD 50.5 (70) 19.5 13.5

Socket SCL type (With L-shaped Tube Fitter)


D
T

C T
H
L

Dimensions (mm)
C

Application Mass
Model
D

(Tube) (g) L C øD E H(WAF) øT øB


02PC-6 6 mm OD 28.5 (40.5) 15 18.5 18.5 Hex.17 10.3 6 L H

02PC-8 8 mm OD 33 (47.5) 15 18.5 18.5 Hex.17 13.5 6 Application Mass Dimensions (mm)
Model
(Tube) (g) L øD H(WAF) C øT
Plug PCL type (With L-shaped Tube Fitter) 02SCL-6 6 mm OD 47.5 (63.5) 19.5 Hex.16 (25.7) 10.3
T 02SCL-8 8 mm OD 49.5 (67.7) 19.5 Hex.16 (32.8) 13.5
C
Socket SCB type (With Tube Fitter for panel mounting)
E

Hs T H
D
B

ø19.5

H L
D

Application Mass Dimensions (mm)


Model • T and øJ are dimensions of panel. L
J

(Tube) (g) L C øD E H(WAF) øT øB


Application Mass Dimensions (mm)
02PCL-6 6 mm OD 29.5 (43) 15 18.5 (25.3) Hex.17 10.5 6 Model
(Tube) (g) L øD Hs(WAF) H(WAF) T øJ
02PCL-8 8 mm OD 34.5 (46.5) 15 18.5 (32.3) Hex.17 13.5 6
02SCB-6 6 mm OD 58.5 (71.5) 18 Hex.17 Hex.15 7 or less 12.5+0.3
0
02SCB-8 8 mm OD 60.4 (72) 21 Hex.17 Hex.18 8 or less 15.5+0.3
0

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 38
For Low Pressure Specifications
Body material Steel (Chrome plated) Brass Stainless steel (SUS304)
Thread and hose barb Thread and hose barb 1/8" to 1", 1/4" to 1" hose

HI CUPLA
Size Polyurethane tube: Outer dia. ø6 ± 0.1, ø8 ± 0.15, ø10 ± 0.15
Tube barb +0.05 +0.05 +0.05
(Tube fitter) *1 Polyamide tube: Outer dia. ø6 -0.08 , ø8 -0.1 , ø10 -0.1
Fluorine contained resin tube: Outer dia. ø6 ± 0.07, ø8 ± 0.07, ø10 ± 0.07
MPa 1.5 1.0 1.5

Universal purpose couplings for air lines kgf/cm2 15 10 15


Working pressure
bar 15 10 15
Working pressure Valve structure Applicable fluids (Steel applies to air only)
PSI 218 145 218
Working
Seal material Mark temperature range Remarks
1.5 1.0 Seal material
Working temperature range *2 Nitrile rubber NBR Û&WR+Û&
Standard material
1.5 MPa 1.0 MPa One-way shut-off Air Water Fluoro rubber FKM Û&WR+Û&
{15 kgf/cm2} {10 kgf/cm2}
- Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may vary
depending on tube materials you use with and the working temperature.
*1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring specified by the

From factory air line to pneumatic


tube manufacturer to the inner diameter of the tube to be connected. 
*2: The operable temperature range depends on the operating conditions.

Maximum Tightening Torque Nm {kgf • cm}


tool connection, available in various Size (Thread) 1/8" 1/4" 3/8" 1/2" 3/4" 1"

body materials, sizes and end Torque


Steel
Brass
7 {71}
5 {51}
14 {143}
9 {92}
22 {224}
11 {112}
60 {612}
30 {306}
100 {1020}
50 {510}
120 {1224}
65 {663}

configurations. Excellent durability. Stainless steel - 14 {143} 22 {224} 60 {612} 100 {1020} 120 {1224}

Flow Direction
• An excellent general purpose coupling for connecting factory air
supply to pneumatic tools. Fluid must run from
socket to plug.
• Steel coupling is suitable for air. Brass or stainless steel is suitable for
water. Note that fluid will come out from the plug when disconnected.
• Critical structural parts of steel models are heat-treated for increased
strength giving greater durability and resistance to wear. Interchangeability
• Available in various body materials, sizes and end configurations Sockets and plugs of models 10, 17, 20, 30, and 40 can be connected with each other regardless
applicable to a wide range of applications. of end configurations.
Sockets and plugs of models 400, 600, and 800 can be connected with each other regardless of
end configurations. and can not be connected across each group.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
Please see page 21 for “HI CUPLA Series Interchangeability”.

Minimum Cross-Sectional Area (mm2)


10, 17, 20, 30, 40 type
Plug
Socket 17PH 20PH 30PH 40PH 10PM 20PM 30PM 40PM 20PF 30PF 40PF
10SM 16 20 20 20 13 20 20 20 20 20 20
17SH 16 16 16 16 13 16 16 16 16 16 16
20SH 16 20 20 20 13 20 20 20 20 20 20
20SM, SF 16 20 33 33 13 33 33 33 33 33 33
30SH 16 20 33 33 13 33 33 33 33 33 33
30SM, SF 16 20 33 33 13 33 33 33 33 33 33
40SH 16 20 33 33 13 33 33 33 33 33 33
40SM, SF 16 20 33 33 13 33 33 33 33 33 33
400, 600, 800 type
Plug
Socket 400PH 600PH 800PH 400PM 600PM 800PM 400PF 600PF 800PF
400SH 64 64 64 64 64 64 64 64 64
400SM, SF 64 94 94 94 94 94 94 94 94
600SH 64 94 94 94 94 94 94 94 94
600SM, SF 64 94 94 94 94 94 94 94 94
800SH 64 94 94 94 94 94 94 94 94
800SM, SF 64 94 94 94 94 94 94 94 94
Critical parts are heat-treated (steel)
Suitability for Vacuum
Interchangeable with HI CUPLA 200, Not suitable for vacuum application in either connected or disconnected condition.
NUT CUPLA, NUT CUPLA 200, LINE CUPLA, etc.
Pressure - Flow Characteristics
Built-in automatic shut-off [Test conditions] - Fluid : Air - Temperature : Room temperature
valve in Socket
800SM×800PH 600SM×600PH
4.0

Steel, brass, or stainless steel


body available 3.0
400SM×400PH

2.0
Flow rate in m3/min

30 • 40SM×30 • 40PH
Various sizes and end configurations available
1.0 20SM×20PH

0 0.1 0.2 0.3 0.4 0.5 0.6


{1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

39
HI CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Hose barb) Socket SH type (Hose barb)

D
T
H

T
B
Bp

Bd
A C A
L L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model (Hose) Model (Hose) Stainless
Steel Brass Stainless
steel L øH A C øT øBp øBd Steel Brass steel L øD A øT øB
17PH 1/4" 24 - - 54 16 27 20 7.2 4.5 7.5 17SH 1/4" 99 - - (69.5) (26.5) 27 7.2 4.5
20PH 1/4" 28 31 27 57 16 30 20 9 5 7.5 20SH 1/4" 99 105 97 (72.5) (26.5) *1 30 9 5
30PH 3/8" 32 34 33 61 16 34 20 11.3 7.5 7.5 30SH 3/8" 102 107 100 (76.5) (26.5) *1 34 11.3 7.5
40PH 1/2" 59 64 60 63 20 36 20 15 9 7.5 40SH 1/2" 115 122 113 (78.5) (26.5) *1 36 15 9
400PH 1/2" 65 71 66 66 22 36 23 15 9 13 400SH 1/2" 220 235 230 (83) 35 36 15 9
600PH 3/4" 123 130 124 77 30 45 23 21 13 13 600SH 3/4" 243 262 242 (92) 35 45 21 14
800PH 1" 151 161 151 85 34 54 23 27 20 13 800SH 1" 327 350 325 (102) 35 55 27 16

Plug PM type (Male thread) Socket SM type (Male thread)


T
T

B
Bd
Bp

H C H
L L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass
Stainless
steel L H(WAF) C T øBp øBd (Thread) Steel Brass
Stainless
steel L øD H(WAF) T øB
10PM Rc 1/8 22 24 - 37 Hex.14 20 R 1/8 4 7.5 10SM Rc 1/8 97 - - (52.5) (26.5) Hex.19 R 1/8 5
20PM Rc 1/4 25 27 26 41 Hex.14 20 R 1/4 7.5 7.5 20SM Rc 1/4 97 103 96 (55.5) (26.5) *1 Hex.19 R 1/4 7
30PM Rc 3/8 40 43 41 42 Hex.19 *3 20 R 3/8 7.5 7.5 30SM Rc 3/8 104 108 100 (56.5) (26.5) *1 Hex.19 R 3/8 8 *4
40PM Rc 1/2 60 65 60 46 Hex.22 20 R 1/2 12 7.5 40SM Rc 1/2 127 135 126 (59.5) (26.5) *1 Hex.23 *2 R 1/2 9
400PM Rc 1/2 70 73 69 50 Hex.22 23 R 1/2 13 13 400SM Rc 1/2 210 224 212 (63) 35 Hex.29 R 1/2 13
600PM Rc 3/4 113 121 114 55 Hex.32 23 R 3/4 19 13 600SM Rc 3/4 242 259 243 (67) 35 Hex.32 R 3/4 16
800PM Rc 1 182 196 183 63 Hex.35 23 R1 22 13 800SM Rc 1 329 353 328 (72) 35 Hex.36 R1 16

Plug PF type (Female thread) Socket SF type (Female thread)


T
T
D
B

C
H
H L
L

Application Body material • Mass (g) Dimensions (mm) Application Body material • Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass
Stainless
steel L H(WAF) C T øB (Thread) Steel Brass
Stainless
steel L øD H(WAF) T
20PF R 1/4 28 31 29 36 Hex.17 20 Rc 1/4 7.5 20SF R 1/4 97 101 94 (49.5) (26.5) *1 Hex.19 Rc 1/4
30PF R 3/8 35 41 38 37 Hex.21 20 Rc 3/8 7.5 30SF R 3/8 98 103 95 (50.5) (26.5) *1 Hex.21 Rc 3/8
40PF R 1/2 69 76 70 38 Hex.29 20 Rc 1/2 7.5 40SF R 1/2 136 146 138 (52.5) (26.5) *1 Hex.29 Rc 1/2
400PF R 1/2 82 86 81 41 Hex.29 23 Rc 1/2 13 400SF R 1/2 216 233 215 (57) 35 Hex.29 Rc 1/2
600PF R 3/4 115 124 115 45 Hex.35 23 Rc 3/4 13 600SF R 3/4 259 277 257 (61) 35 Hex.35 Rc 3/4
800PF R1 189 207 190 54 Hex.41 23 Rc 1 13 800SF R1 327 361 327 (68) 35 Hex.41 Rc 1
• Above pictures are plugs and sockets of steel 20, 30 and 40 models.
Plug PFF type (Parallel female thread) *1 : D = 25.4 for brass and stainless steel models.
*2 : H = Hex. 22 for brass and stainless steel models.
T A *3 : H = Hex. 17 for brass and stainless steel models.
*4 : B = 9 for brass and stainless steel models.

Application Example
B

C
H L

Application Body material • Mass (g) Dimensions (mm)


Model
(Thread) Steel Brass
Stainless
steel L H(WAF) A C T øB
20PFF G 1/4 23 - - 32 Hex.17 9 20 G 1/4 7.5

Plug PC type (Tube Fitter)


H

Pneumatic tools Automatic woodworking assembler


B

20
L Plug and tube can be connected
in one push-to-connect operation.
Application Dimensions (mm)
Model Mass (g)
(Tube) L øH øB
60PC For 6 mm OD tube 25 (37) 14.5 4.5 Just push the tube into CUPLA and then it is locked.
PC type
80PC For 8 mm OD tube 30 (41) 16.5 6.5 Polyurethane, Polyamide and Fluorine contained resin tubes. (Tube Fitter)
100PC For 10 mm OD tube 43 (45) 19.5 7.5

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 40
For Low Pressure Specifications
Body material Steel (Chrome plated) Stainless steel (SUS304)
Thread and hose barb 1/4", 3/8", 1/2"

HI CUPLA BL
For ø6.5×ø10 mm hose
Size SN Type
for urethane hose For ø8×ø12 mm hose -
For ø8.5×ø12.5 mm hose
Pressure unit MPa kgf/cm2 bar PSI

Universal purpose couplings with sleeve lock mechanism for air lines Working pressure 1.5 15 15 218
Working
Seal material Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluids (Steel applies to air only)
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
:RUNLQJWHPSHUDWXUHUDQJHRI61%/W\SHLVÛ&WRÛ&
1.5 The operable temperature range depends on the operating conditions.

1.5 MPa One-way shut-off Air Water


{15 kgf/cm2} Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/4" 3/8" 1/2"
Sleeve-lock mechanism is Torque
Steel 14 {143} 22 {224} 60 {612}
22 {224} 60 {612}
engaged by rotating the sleeve
Stainless steel 14 {143}

after connection. Tightening Torque Range


SN Type for urethane hose
Nm {kgf • cm}

- Sleeve-lock mechanism prevents accidental disconnection. 9 to 11 {92 to 112}


- An excellent general purpose coupling for connecting factory air To mount on urethane hose, slide it over to the hose barb and tighten the nut until it is flush against the hose barb base.
It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.
supply to pneumatic tools.
- Steel coupling is suitable for air.
Stainless steel is suitable for water. Flow Direction
Note that fluid will come out from the plug when disconnected. Fluid must run from socket to plug.
- Critical structural parts made of steel are heat-treated for increased
strength giving greater durability and resistance to wear.
- Various body materials, sizes, and end configurations are available.
- SN-BL type for connection to urethane hose requires no hose clamp.

Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series (except models 400, 600, and 800).
Please see page 21 for “HI CUPLA Series Interchangeability”.

Minimum Cross-Sectional Area (mm2)


Plug
Socket 17PH 20PH 30PH 40PH 10PM 20PM 30PM 40PM 20PF 30PF 40PF
20SH-BL 16 20 20 20 13 20 20 20 20 20 20
20SM-BL 16 20 33 33 13 33 33 33 33 33 33
20SF-BL 16 20 33 33 13 33 33 33 33 33 33
30SH-BL 16 20 33 33 13 33 33 33 33 33 33
30SM-BL 16 20 33 33 13 33 33 33 33 33 33
30SF-BL 16 20 33 33 13 33 33 33 33 33 33
40SH-BL 16 20 33 33 13 33 33 33 33 33 33
40SM-BL 16 20 33 33 13 33 33 33 33 33 33
40SF-BL 16 20 33 33 13 33 33 33 33 33 33
65SN-BL 16 20 22 22 13 22 22 22 22 22 22
80SN-BL 16 20 33 33 13 33 33 33 33 33 33
85SN-BL 16 20 33 33 13 33 33 33 33 33 33

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature
3.0

2.5

2.0
30SM-BL×30PH
40SM-BL×40PH
1.5
Flow rate in m3/min

1.0
20SM-BL×20PH
0.5

0 0.1 0.2 0.3 0.4 0.5 0.6


{1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

41
HI CUPLA BL
Models and Dimensions WAF : WAF stands for width across flats.

Steel Stainless steel


Socket SH-BL type (Hose barb) Socket SH-BL type (Hose barb)

D
D

T
B

B
A A
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Hose) (g) L øD A øT øB (Hose) (g) L øD A øT øB
20SH-BL 1/4" 103 (72.5) (26.5) 30 9 5 20SH-BL 1/4" 100 (72.5) 25.4 30 9 5
30SH-BL 3/8" 106 (76.5) (26.5) 34 11.3 7.5 30SH-BL 3/8" 101 (76.5) 25.4 34 11.3 7.5
40SH-BL 1/2" 118 (78.5) (26.5) 36 15 9 40SH-BL 1/2" 118 (78.5) 25.4 36 15 9

Socket SM-BL type (Male thread) Socket SM-BL type (Male thread)
T T
D

B
H B L
H
L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L øD H(WAF) T øB (Thread) (g) L øD H(WAF) T øB
20SM-BL Rc 1/4 101 (55.5) (26.5) Hex.19 R 1/4 7 20SM-BL Rc 1/4 96 (55.5) 25.4 Hex.19 R 1/4 7
30SM-BL Rc 3/8 108 (56.5) (26.5) Hex.19 R 3/8 8 30SM-BL Rc 3/8 105 (56.5) 25.4 Hex.19 R 3/8 9
40SM-BL Rc 1/2 131 (59.5) (26.5) Hex.23 R 1/2 9 40SM-BL Rc 1/2 120 (59.5) 25.4 Hex.22 R 1/2 9

Socket SF-BL type (Female thread) Socket SF-BL type (Female thread)
T T
D

D
H H
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L øD H(WAF) T (Thread) (g) L øD H(WAF) T
20SF-BL R 1/4 95 (49.5) (26.5) Hex.19 Rc 1/4 20SF-BL R 1/4 98 (49.5) 25.4 Hex.19 Rc 1/4
30SF-BL R 3/8 103 (50.5) (26.5) Hex.21 Rc 3/8 30SF-BL R 3/8 99 (50.5) 25.4 Hex.21 Rc 3/8
40SF-BL R 1/2 139 (52.5) (26.5) Hex.29 Rc 1/2 40SF-BL R 1/2 138 (52.5) 25.4 Hex.29 Rc 1/2

Socket SN-BL type (For urethane hose connection)


H T Align the cutout in the sleeve with the ball stopper,
and pull the sleeve to connect the plug.
Unlocked
Cutout in the sleeve
D

Application Mass Dimensions (mm)


Model (Hose) (g) L øD øB H(WAF) T(WAF)
65SN-BL ø6.5×ø10 115 (59.5) (26.5) 5.3 Hex.19 Hex.17 Ball stopper
80SN-BL ø8×ø12 120 (61.5) (26.5) 7.5 Hex.19 Hex.19
85SN-BL ø8.5×ø12.5 120 (61.5) (26.5) 7.5 Hex.19 Hex.19
The stopper is marked with blue for visual understanding.
• Above pictures are sockets of 30 and 80 models.

Without alignment of the cutout with the ball


Locking stopper disconnection cannot be made.
the sleeve
Accidental disconnection
is prevented.

Locked
Align the cutout in the sleeve with the ball stopper, and pull the sleeve for disconnection.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 42
For Low Pressure (Air) Specifications
Body material Steel (Chrome plated)
Thread and hose barb 1/4", 3/8", 1/2"

HI CUPLA 200
Size 3RO\XUHWKDQHWXEH2XWHUGLD¡“¡“¡“
Tube barb 0.05 0.05 0.05
(Tube fitter) *1 3RO\DPLGHWXEH2XWHUGLD¡¡¡
-0.08 -0.1 -0.1
)OXRULQHFRQWDLQHGUHVLQWXEH2XWHUGLD¡“¡“¡“
Pressure unit MPa kgf/cm2 bar PSI

Push-to-connect type for air lines Working pressure 1.5 15 15 218


Working
Seal material Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluid
Working temperature range *2 Nitrile rubber NBR Û&WRÛ& Standard material
- Above specifications apply only to CUPLA. Maximum working pressure and working temperature range may
1.5 vary depending on tube materials you use with and the working temperature.
*1: When connecting an extremely soft tube such as soft polyurethane or soft nylon, attach the insert ring
1.5 MPa One-way shut-off Air specified by the tube manufacturer to the inner diameter of the tube to be connected. 
{15 kgf/cm2} *2: The operable temperature range depends on the operating conditions.

Simple and secure push-to-connect Maximum Tightening Torque


Size (Thread) 1/4" 3/8"
Nm {kgf • cm}
1/2"
type! Big flow rate! Torque 14 {143} 22 {224} ^`

End-face seal design. Flow Direction

Gives excellent handling touch. Fluid must run from socket to plug.

- Just push the plug into the socket for simple and secure connection.
This reduces connection time and improves efficiency.
- New valve design for low pressure loss to achieve flow rate increase
(15% up over the conventional model).
- End-face seal is achieved when connected. Interchangeability
- Enhanced operability with low connection resistance. Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHV H[FHSWPRGHOVDQG 
- End-face seal design is superior to external seal with an O-ring due Please see page 21 for “HI CUPLA Series Interchangeability”.
to no seal damage caused by exhausted lubrication.
- Available only with steel body. Not suitable for water or oil. Minimum Cross-Sectional Area (mm2)
- Also available with quick connect/disconnect Tube Fitter type. Plug
Socket 17PH 20PH 30PH 40PH 10PM 20PM 30PM 40PM 20PF 30PF 40PF
200-17SH     13      
200-20SH  20 20 20 13 20 20 20 20 20 20
200-30SH  20 41 41 13 41 41 41 41 41 41
200-40SH  20 41 41 13 41 41 41 41 41 41
200-20SM  20 41 41 13 41 41 41 41 41 41
200-30SM  20 41 41 13 41 41 41 41 41 41
200-40SM  20 41 41 13 41 41 41 41 41 41
200-20SF  20 41 41 13 41 41 41 41 41 41
200-30SF  20 41 41 13 41 41 41 41 41 41
200-40SF  20 41 41 13 41 41 41 41 41 41

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature

200-40 Type 200-30 Type


2.5
200-20 Type

2.0 200-100SC×100-PC

1.5
200-80SC×80-PC
Flow rate in m3/min

1.0 6&î3&

0.5

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7


With Tube Fitter {1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}

43
HI CUPLA 200
Models and Dimensions WAF : WAF stands for width across flats. Application example
Socket SH type (Hose barb)

(ø26.5)

T
B
A
L

Application Dimensions (mm)


Model (Hose) Mass (g)
L A øT øB
200-17SH 1/4" 86 (77) 27 7.2 4.5
200-20SH 1/4" 90 (77) 27.5 9 5
200-30SH 3/8" 92 (79) 32 11.3 7.5
200-40SH 1/2" 104 (79.5) 32 15 10 Air piping

Socket SM type (Male thread)


T
(ø26.5)

B
H
L

Application Dimensions (mm)


Model Mass (g)
(Thread) L H(WAF) T øB
200-20SM Rc 1/4 89 (60) Hex.19 R 1/4 7.5
200-30SM Rc 3/8 91 (60.5) Hex.19 R 3/8 10
200-40SM Rc 1/2 102 (56) Hex.24 R 1/2 13

Socket SF type (Female thread)


T
(ø26.5)

H
L

Application Dimensions (mm)


Models Mass (g)
(Thread) L H(WAF) T
200-20SF R 1/4 94 (57.5) Hex.19 Rc 1/4
200-30SF R 3/8 103 (55.5) Hex.22 Rc 3/8
200-40SF R 1/2 138 (57.5) Hex.29 Rc 1/2 With pneumatic tools

Models and Dimensions (With Tube Fitter)


Socket SC type (Tube Fitter) Socket and tube can be connected
in one push-to-connect operation.
(ø26.5)

Just push the tube into CUPLA and then it is locked.


B

Polyurethane, Polyamide and Fluorine contained resin tubes.

Application Dimensions (mm)


Model Mass (g) SC type
(Tube) L øB
(Tube Fitter)
200-60SC For 6 mm OD tube 100 (64) 5
200-80SC For 8 mm OD tube 105 (67.5) 6.5
200-100SC For 10 mm OD tube 123 (70.5) 8.5
• The outer dimensions of Model 200-100SC are a little bit different from those of other models.

HI CUPLA 200
and Tube Fitter
are now integrated.

Major applications: miniature pneumatic equipment, automatic control


equipment, physicochemical equipment and medical devices.

Just push in for quick connection.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 44
For Low Pressure (Air) Specifications (NUT CUPLA / NUT CUPLA 200 / ROTARY NUT CUPLA)
Body material Steel (Chrome plated), Stainless Steel (SUS304)
HI CUPLA for Connection to Braided Hoses For ø5 mm×ø8 mm, ø6 mm×ø9 mm hose

NUT CUPLA Urethane hose size For ø6.5 mm×ø10 mm, ø8 mm×ø12 mm hose
For ø8.5 mm×ø12.5 mm, ø11 mm×ø16 mm hose
NUT CUPLA 200 Pressure unit MPa kgf/cm2 bar PSI

ROTARY NUT CUPLA Working pressure 1.5


Seal material
15
Mark
15
Working
218
Remarks
Seal material temperature range
For connection to urethane hose, braided hose Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluids (Steel applies to air only) *1: The operable temperature range depends on the operating conditions.

Specifications (HI CUPLA for Connection to Braided Hoses)


1.5 1.0 Body material Steel (Chrome plated) Brass
1.5 MPa 1.0 MPa One-way shut-off Air Water Braided hose size For ø9 mm×ø15 mm hose
{15 kgf/cm2} {10 kgf/cm2}
MPa 1.5 1.0

No hose clamp required!


kgf/cm2 15 10
Working pressure
bar 15 10

Fitted with hose guard nut to Seal material


PSI
Seal material
218
Mark Working
temperature range
145
Remarks

prevent possible kinking. Working temperature range *1 Nitrile rubber NBR


- Maximum working pressure and temperature range of PN/SN type for braided hoses depends upon the
Û&WRÛ& Standard material

HI CUPLA for connection to specification of the braided hose to be used.


*1: The operable temperature range depends on the operating conditions.

braided hoses is now available. Tightening Torque Range Nm {kgf • cm}


Model SN, PN, SNR Type 65SNG, PNG, SNRG Type 85SNG, PNG, SNRG Type
- Nut types are available in HI CUPLA Series and HI CUPLA 200 Series.
Torque 9 to 11 {92 to 112} 5 to 6 {51 to 61} 7 to 8 {71 to 82}
Hose guard nut type available to prevent hose kinking.
To mount on braided hose or urethane hose, slide it over to the hose barb and tighten the nut until it is
- To mount on hose, simply slide it over the nipple and tighten the nut. flush against the hose barb base. It is recommended that grease is applied to the inside of the nut
- The design to tighten outside of hose reduces hose slip away or (threaded part and hose contact part) for easy tightening.
fluid leaks.
Flow Direction
- Also available are ROTARY NUT CUPLA equipped with ball bearing
swivel mechanism to prevent and relieve tension on operator’s Fluid must run from
hands. socket to plug.

Interchangeability
NUT CUPLA NUT CUPLA 200 NUT CUPLA 200 with hose guard nut Interchangeable with HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series (except models 400, 600, and 800).
Please see page 21 for “HI CUPLA Series Interchangeability”.

Minimum Cross-Sectional Area (mm2)


Plug
Socket 17PH 20PH 30PH 40PH 10PM 20PM 30PM 40PM 20PF 30PF 40PF 90PN-BH
200-50SN 16 16 16 16 13 16 16 16 16 16 16 16
200-60SN 16 20 22 22 13 22 22 22 22 22 22 22
200-65SN 16 20 22 22 13 22 22 22 22 22 22 22
200-80SN 16 20 41 41 13 41 41 41 41 41 41 41
200-85SN 16 20 41 41 13 41 41 41 41 41 41 41
200-110SN 16 20 41 41 13 41 41 41 41 41 41 41
200-50SNG 16 16 16 16 13 16 16 16 16 16 16 16
200-65SNG 16 20 22 22 13 22 22 22 22 22 22 22
200-85SNG 16 20 40 41 13 41 41 41 41 41 41 41
90SN-BH 16 20 33 33 13 33 33 33 33 33 33 33

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.
ROTARY NUT CUPLA
Pressure - Flow Characteristics
[Test conditions] - Fluid : Air - Temperature : Room temperature

2.5
85SNR/85SNRG
65SNR/65SNRG
90SN-BH×90PN-BH
2.0
200-85SN (G)×20PM

1.5
200-85SN (G)×20PH
Flow rate in m3/min

1.0

0.5
200-65SN (G)×20PH
HI CUPLA for Connection
to Braided Hoses
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}

45
HI CUPLA for Connection to Braided Hoses / NUT CUPLA / NUT CUPLA 200 / ROTARY NUT CUPLA
Models and Dimensions (NUT CUPLA / NUT CUPLA 200) WAF : WAF stands for width across flats.

Plug PN type (HI CUPLA for connection to braided hoses) Socket SN type (HI CUPLA for connection to braided hoses)
H2 H1 H1 H2

B
B
C
L L
Grease is applied to the threaded part of steel nut to prevent galling. Grease is applied to the threaded part of steel nut to prevent galling.
Application (Hose) *1 Body material • Mass (g) Dimensions (mm) Application (Hose) *1 Body material • Mass (g) Dimensions (mm)
Model Model
Size (mm) Hose wall
(mm)
thickness Steel Brass L H1(WAF) H2(WAF) C øB Size (mm) Hose wall
(mm)
thickness Steel Brass L øD H1(WAF) H2(WAF) øB
90PN-BH ø9×ø15 3±0.3 86 88 (51) Hex.23 Hex.24 20 7.5 90SN-BH ø9×ø15 3±0.3 147 154 (64.5) (26.5) *2 Hex.24 Hex.24 8.5

Plug PN type (NUT CUPLA for urethane hose connection) Socket SN type (NUT CUPLA for urethane hose connection)
H T

B
L
Grease is applied to the threaded part of stainless steel nut to prevent galling.

Application Body material • Mass (g) Dimensions (mm)


T H Model (Hose) Steel Stainless
L øD øB H(WAF) T(WAF)
steel

50SN ø5×ø8 117 - (60) (26.5) 4.5 Hex.19 Hex.17


60SN ø6×ø9 115 - (59.5) (26.5) 5.3 Hex.19 Hex.17
Bd
Bp

65SN ø6.5×ø10 115 110 (59.5) (26.5) *3 5.3 Hex.19 Hex.17


C (61.5) (26.5) *3
80SN ø8×ø12 120 114 7.5 Hex.19 Hex.19
L 85SN ø8.5×ø12.5 120 115 (61.5) (26.5) *3 7.5 Hex.19 Hex.19
110SN ø11×ø16 153 - (64.5) (26.5) 10 Hex.23 Hex.24

Socket SN type (NUT CUPLA 200 for urethane hose connection)


H T

B
Grease is applied to the threaded part of stainless steel nut to prevent galling.
L

Application Body material • Mass (g) Dimensions (mm) Application Mass Dimensions (mm)
Model (Hose) Stainless Model (Hose) (g)
Steel steel L C øBp øBd H(WAF) T(WAF) L øD øB H(WAF) T(WAF)
50PN ø5×ø8 30 - (43) 20 4.5 7.5 Hex.17 Hex.17 200-50SN ø5×ø8 105 (64.5) (26.5) 4.5 Hex.19 Hex.17
60PN ø6×ø9 40 - (43) 20 5.3 7.5 Hex.17 Hex.17 200-60SN ø6×ø9 105 (64.5) (26.5) 5.3 Hex.19 Hex.17
65PN ø6.5×ø10 42 43 (43) 20 5.3 7.5 Hex.17 Hex.17 200-65SN ø6.5×ø10 106 (64.5) (26.5) 5.3 Hex.19 Hex.17
80PN ø8×ø12 50 52 (45) 20 7.5 7.5 Hex.19 Hex.19 200-80SN ø8×ø12 112 (66.5) (26.5) 7.5 Hex.19 Hex.19
85PN ø8.5×ø12.5 52 53 (45) 20 7.5 7.5 Hex.19 Hex.19 200-85SN ø8.5×ø12.5 113 (66.5) (26.5) 7.5 Hex.19 Hex.19
110PN ø11×ø16 75 - (52) 20 7.5 7.5 Hex.23 Hex.24 200-110SN ø11×ø16 127 (62) (26.5) 10 Hex.23 Hex.24

Plug PNG type (For urethane hose with hose guard nut connection) Socket SNG type (For urethane hose with hose guard nut connection)

Hose guard nut Brass (insert) T H H T Brass (insert) Hose guard nut
D

D
Bd

B
Bp

A A
C
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Hose) (g) L C A øD øBp øBd H(WAF) T(WAF) (Hose) (g) L A øD øB H(WAF) T(WAF)
50PNG *4 ø5×ø8 41 (116) 20 90 23 4.5 7.5 Hex.17 Hex.19 200-50SNG *4 ø5×ø8 105 (137.5) 90 (26.5) 4.5 Hex.19 Hex.19
65PNG ø6.5×ø10 43 (116) 20 90 23 5.3 7.5 Hex.17 Hex.19 200-65SNG ø6.5×ø10 107 (137.5) 90 (26.5) 5.3 Hex.19 Hex.19
85PNG ø8.5×ø12.5 55 (116) 20 90 26 7.5 7.5 Hex.19 Hex.22 200-85SNG ø8.5×ø12.5 116 (137.5) 90 (26.5) 7.5 Hex.19 Hex.22

Socket SNR type (ROTARY NUT CUPLA with swivel mechanism) Socket SNRG type (ROTARY NUT CUPLA with swivel mechanism)

H
T
H T Brass (insert)
D

L
Hose guard nut
A
L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Hose) (g) L øD øB H(WAF) T(WAF) (Hose) (g) L A øD øB H(WAF) T(WAF)
65SNR ø6.5×ø10 120 (67.3) (26.5) 5.3 Hex.19 Hex.17 65SNRG ø6.5×ø10 121 (140.3) 90 (26.5) 5.3 Hex.19 Hex.19
85SNR ø8.5×ø12.5 136 (69.3) (26.5) 7.5 Hex.21 Hex.19 85SNRG ø8.5×ø12.5 139 (140.3) 90 (26.5) 7.5 Hex.21 Hex.22
The pictures of HI CUPLA for connection to braided hoses and PN type and SN type of NUT CUPLA show steel bodies.
*1 Braided hoses for HI CUPLA for Connection to Braided Hoses should be made of soft PVC and woven by reinforcement thread. *2: Brass: øD=25.4 *3: Stainless steel: øD=25.4 *4: Made-to-order item

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 46
For Low Pressure (Air) Specifications
Body material Steel (&KURPHSODWHG)
Thread and hose barb 
Size

LOCK CUPLA 200


SNRG type )RU¡PPî¡PP¡PPî¡PPKRVH
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.5 15 15 
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1
Air line coupling with sleeve safety lock feature Nitrile rubber NBR Û&WRÛ& Standard material
7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
Working pressure Valve structure Applicable fluid

Maximum Tightening Torque, Tightening Torque Range Nm {kgf • cm}


1.5 Type of connection Thread Hose guard nut
1.5 MPa One-way shut-off Air Applicable size    ¡PPî¡PP ¡PPî¡PP
{15 kgf/cm2}
Torque  {} 22 {}  {} WR^WR`  to  { to }
7RPRXQWRQXUHWKDQHKRVHVOLGHLWRYHUWRWKHKRVHEDUEDQGWLJKWHQWKHQXWXQWLOLWLVIOXVKDJDLQVWWKHKRVHEDUEEDVH

Push-to-connect operation. It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.

Added easy lock design for safety!


Flow Direction
Fluid must run from socket to plug.
- Locking mechanism prevents accidental disconnection after
connection. Good for connections between hoses.
- Simple one push of plug and socket to each other for connection.
Easy handling improves job efficiency.
- Ball bearing swivel mechanism prevents hose twists and relieves Interchangeability
load on holding hands (SNRG type). ,QWHUFKDQJHDEOHZLWKSOXJVRI+,&83/$PRGHOVDQG
,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHV
- To mount on hose, simply slide it over Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
the nipple and tighten the nut
(SNRG type). Models and Dimensions WAF : WAF stands for width across flats.
- Hose guard nut to prevent Socket SH type (Hose barb)
hose from kinking as a
standard feature

B
(SNRG type).

(27.4)

T
- Low pressure loss L
A

valve design gives


improved flow rate. Mass Dimensions (mm)
Model Application (Hose)
(g) L A øT øB
L200-20SH   ()   5
L200-30SH   ()   
L200-40SH   ()  15 10

Socket SM type (Male thread)


T

Suitability for Vacuum


(27.4)

Not suitable for vacuum application in either connected or disconnected condition.

B
H
L

Minimum Cross-sectional Area (mm2) Mass Dimensions (mm)


Model Application (Thread)
Plug (g) L H(WAF) T øB
/2&.&83/$ 17PH 20PH 30PH 40PH 10PM 20PM 30PM 40PM 20PF 30PF 40PF
L200-20SM 5F  () +H[ 5 
L200-20SH  20 20 20  20 20 20 20 20 20
L200-30SM 5F  () +H[ 5 10
L200-30SH  20          L200-40SM Rc 1/2 102 () +H[ R 1/2 
L200-40SH  20         
L200-20SM  20          Socket SF type (Female thread)
L200-30SM  20         
T
L200-40SM  20         
(27.4)

L200-20SF  20         
L200-30SF  20          H
L200-40SF  20          L

L200-65SNRG  20 20 20  20 20 20 20 20 20 Dimensions (mm)


Mass
Model Application (Thread)
L200-85SNRG            (g) L H(WAF) T
L200-20SF 5  () +H[ 5F
L200-30SF 5  (55.5) Hex.22 5F
Pressure - Flow Characteristics L200-40SF R 1/2  () +H[ Rc 1/2
[7HVWFRQGLWLRQV] - Fluid : Air - 7HPSHUDWXUH: Room temperature
2.5
7\SH
Socket SNRG type (For hose with hose guard nut connection)
2.0

7\SH 7\SH
1.5 H T Brass (insert)
Flow rate in m3/min

7\SH
(27.4)

1.0
B

7\SH Hose guard nut


0.5 A
L

0 Mass Dimensions (mm)


0 0.1 0.2 0.3 0.4 0.5 0.6 Model Application (Hose)
(g) L A H(WAF) T(WAF) øB
{1} {2} {3} {4} {5} {6} L200-65SNRG () ()
¡PPî¡PP 125 +H[ +H[ 
Pressure in MPa {kgf/cm2} L200-85SNRG ¡PPî¡PP  () () Hex.21 Hex.22 

 %HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV
For Low Pressure (Air) Specifications
Body material
Body material of brass or stainless steel is available as made-to-order item.

Steel (Chrome plated)

HI CUPLA
Thread 1/4", 3/8", 1/2"
Size
Hose barb For ø6.5 mm×ø10 mm, ø8.5 mm×ø12.5 mm hose
Pressure unit MPa kgf/cm2 bar PSI

Two Way Type Working pressure

Seal material
1.5
Seal material
15
Mark
15
Working
temperature range
218
Remarks

For bi-directional compressed air flow Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Fluoro rubber FKM Û&WRÛ& Made-to-order item
Working pressure Valve structure Applicable fluid
*1: The operable temperature range depends on the operating conditions.

1.5 Maximum Tightening Torque Nm {kgf • cm}


1.5 MPa One-way shut-off Air
Size (Thread) 1/4" 3/8" 1/2"
{15 kgf/cm2}
Torque 14 {143} 22 {224} 60 {612}

Air flows in either direction from Flow Direction

plug or from socket side when Fluid flow can be bi-directional when socket and plug are connected.

coupled.
Ideal for connection of factory air
supply lines to pneumatic devices. Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
- Can be connected with plugs for HI CUPLA Models 10, 17, 20, 30 Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
and 40 and allows fluid to flow from either plug or socket side Please see page 21 for “HI CUPLA Series Interchangeability”.
when coupled.
Suitability for Vacuum
- Wide range of connections such as from ports on air pipes in
Not suitable for vacuum application in either connected or disconnected condition.
factory to individual pneumatic devices.
- Critical structural parts are heat-treated for increased strength Models and Dimensions WAF : WAF stands for width across flats.
giving greater durability and resistance to wear.
- Available in various sizes and end configurations to suit a wide Socket SH type (Hose barb)
range of applications.

T
B
A
L

Application Mass Dimensions (mm)


Model (Hose) (g) L øD A øT øB
TW20SH 1/4" 98 (72.5) (26.5) 30 9 5
TW30SH 3/8" 102 (76.5) (26.5) 34 11.3 7.5
TW40SH 1/2" 117 (78.5) (26.5) 36 15 9

Socket SM type (Male thread)


T
D

H
L

Application Mass Dimensions (mm)


Model
(Thread) (g) L øD H(WAF) T øB
TW20SM Rc 1/4 95 (55.5) (26.5) Hex.19 R 1/4 7
TW30SM Rc 3/8 109 (56.5) (26.5) Hex.19 R 3/8 8
Pressure - Flow Characteristics TW40SM Rc 1/2 116 (59.5) (26.5) Hex.23 R 1/2 9
[Test conditions] - Fluid : Air - Temperature : Room temperature
Socket SF type (Female thread)
2.0 T
40 type
30 type
1.5
D

20 type
Flow rate in m3/min

1.0 H
L

0.5 Application Mass Dimensions (mm)


Model
(Thread) (g) L øD H(WAF) T
TW20SF R 1/4 95 (49.5) (26.5) Hex.19 Rc 1/4
0 0.1 0.2 0.3 0.4 0.5 0.6
{1} {2} {3} {4} {5} {6} TW30SF R 3/8 96 (50.5) (26.5) Hex.21 Rc 3/8
Pressure in MPa {kgf/cm2} TW40SF R 1/2 137 (52.5) (26.5) Hex.29 Rc 1/2

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 48
For Low Pressure (Air) Specifications
Body material Aluminum alloy
Thread and hose barb 1/4", 3/8", 1/2"

FULL BLOW CUPLA


Size SN type For ø6.5 mm×ø10 mm, ø8 mm×ø12 mm polyurethane hose
for urethane hose For ø8.5 mm×ø12.5 mm, ø11 mm×ø16 mm polyurethane hose
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.5 15 15 218
Working
Air line coupling with low pressure loss and high flow rate Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluid
*1: The operable temperature range depends on the operating conditions.

1.5 Maximum Tightening Torque Nm {kgf • cm}


1.5 MPa One-way shut-off Air Size (Thread) 1/4" 3/8" 1/2"
{15 kgf/cm2}
Torque 14 {143} 22 {224} 60 {612}

Unique full-open gate type valve Tightening Torque Range Nm {kgf • cm}

mechanism realizes low pressure SN Type for urethane hose


9 to 11 {92 to 112}
loss and high flow rate, which To mount on urethane hose, slide it over to the hose barb and tighten the nut until it is flush against the hose barb base.
It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.

reduces required source air volume. Flow Direction


- The flow rate is increased by up to 40% more than that of Fluid must run from socket to plug.
conventional CUPLA.
- During connection and disconnection, the valve is closed, enabling
connection/disconnection under zero line pressure.
- When the sleeve of socket is returned to its original position, the
purge mechanism releases the residual air pressure in the plug,
eliminating unpleasant popping noise and hose whip motion on
Interchangeability
disconnection.
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
- Built-in sleeve lock mechanism prevents accidental disconnection Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
of CUPLA, ensuring safe operation. Not interchangeable with some plugs of plastic HI CUPLA 250 (discontinued product).
- The valve can be opened and closed while the socket and plug are Please see page 21 for “HI CUPLA Series Interchangeability”.
connected.
- The weight is reduced by 30 to 45% compared with that of Minimum Cross-Sectional Area (mm2)
conventional CUPLA. Socket
Plug
17PH 20PH 30PH 40PH 10PM 20PM 30PM 40PM 20PF 30PF 40PF
- Plug and socket with hose guard nut are also available FBH-20SH 16 20 24 24 13 24 24 24 24 24 24
(see page 68 of NK CUPLA HOSE for details). FBH-30SH 16 20 44 44 13 44 44 44 44 44 44
Note: Direct mounting of FULL BLOW CUPLA to percussive and vibrating tools should be avoided. FBH-40SH 16 20 44 44 13 44 44 44 44 44 44
FBH-20SM 16 20 44 44 13 44 44 44 44 44 44
FBH-30SM 16 20 44 44 13 44 44 44 44 44 44
FBH-40SM 16 20 44 44 13 44 44 44 44 44 44
FBH-20SF 16 20 44 44 13 44 44 44 44 44 44
FBH-30SF 16 20 44 44 13 44 44 44 44 44 44
FBH-40SF 16 20 44 44 13 44 44 44 44 44 44
FBH-65SN 16 20 24 24 13 24 24 24 24 24 24
FBH-80SN 16 20 44 44 13 44 44 44 44 44 44
FBH-85SN 16 20 44 44 13 44 44 44 44 44 44
FBH-110SN 16 20 44 44 13 44 44 44 44 44 44

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Rated Characteristics (Comparison with HI CUPLA)


[Test conditions] - Fluid : Air - Temperature : Room temperature
3.0
Built-in sleeve lock mechanism FBH-40SM×40PM
Push-to-connect operation can
be made with no line pressure Purge function eliminates 2.5
unpleasant popping noise FBH-20SM×20PM
and hose whip motion
2.0

FBH-30SM×30PM
Unique full-open 1.5
gate type valve
Flow rate in m3/min

HI CUPLA
While the plug and socket 1.0
are connected, valve can be
opened or closed
0.5

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7


{1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}

49
FULL BLOW CUPLA
Models and Dimensions WAF : WAF stands for width across flats. Features of FULL BLOW CUPLA
Socket SH type (Hose barb)

Up to about 40% increase

ø28.5
T
B

A in flow rate.
L
Pressure loss is reduced to the ultimate level.
Application Mass Dimensions (mm) Up to about 40% increase in flow rate compared
Model
(Hose) (g) L A øT øB with conventional CUPLA.
FBH-20SH 1/4" 70 (77) 30 9 5.5
FBH-30SH 3/8" 74 (81) 34 11.3 8
FBH-40SH 1/2" 85 (83) 36 15 10

Socket SM type (Male thread)


When disconnected
T
The valve closed.
ø28.5
B

H When the socket sleeve is slided toward


n
L tio
ec the plug after connection, the ball valve
dir
w rotates to open the fluid passage.
Flo
Application Mass Dimensions (mm)
Model
(Thread) (g) L H(WAF) T øB
FBH-20SM Rc 1/4 71 (62) Hex.22 R 1/4 8
FBH-30SM Rc 3/8 75 (62) Hex.22 R 3/8 11
FBH-40SM Rc 1/2 86 (66) Hex.22 R 1/2 15

Socket SF type (Female thread) The fluid passage


H is opened in full.
T
n
tio
ec
dir
ø28.5

w When connected
Flo
The valve open.

Application Mass Dimensions (mm)


Model
(Thread) (g) L H(WAF) T
FBH-20SF R 1/4 77 (54.5) Hex.22 Rc 1/4
FBH-30SF R 3/8 69 (54.5) Hex.22 Rc 3/8
FBH-40SF R 1/2 90 (61) Hex.26 Rc 1/2

Socket SN type (For urethane hose connection)


T
ø28.5
B

H
L

Mass Dimensions (mm)


Model Application (Hose)
(g) L H(WAF) T(WAF) øB
FBH-65SN ø6.5 mm×ø10 mm 64 (64) Hex.22 Hex.17 5.5
FBH-80SN ø8 mm×ø12 mm 67 (66) Hex.22 Hex.19 7.5
FBH-85SN ø8.5 mm×ø12.5 mm 68 (66) Hex.22 Hex.19 7.5
FBH-110SN ø11 mm×ø16 mm 86 (71) Hex.26 Hex.24 10

How It Works
1. Open the valve 2. Lock the sleeve 3. Purge the residual air
Only after connection with the plug, you can slide the socket sleeve B toward Rotate the flange counterclockwise to lock the sleeve B. Without unlocking the To disconnect the plug, first turn the flange back to its original position for unlocking and then pull the
the plug in order to open the built-in valve. Full flow path is then obtained. plug you cannot disconnect. sleeve B back to the original position. The built-in valve will be closed to purge the residual air pressure.

Sleeve B Pull the sleeve B The flange Rotate the flange counterclockwise Sleeve B Pull back the sleeve B to purge
toward the plug. and align the marks. the residual air pressure.

The valve Lock


closed. OFF

The valve Lock


open. ON Residual air pressure

Air will be purged out under the sleeve B.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 50
For Low Pressure (Air) Specifications
Body material Zinc alloy (part Brass and others)

PURGE HI CUPLA
Thread 1/2", 3/4", 1"
Size
Hose barb 1/2", 3/4", 1" hose
Pressure unit MPa kgf/cm2 bar PSI

PVR Type Working pressure


Seal material
1.5
Seal material
15
Mark
15
Working
temperature range

Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Air line coupling with built-in residual air pressure release function
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluid

Maximum Tightening Torque Nm {kgf • cm}


1.5
Size (Thread) 1/2" 3/4" 1"
1.5 MPa One-way shut-off Air
Torque 30 {306} 50 {510} 65 {663}
{15 kgf/cm2}

Connection can be made smoothly Flow Direction


Fluid must run from socket to plug.

regardless of the existing pressure


inside the socket.
- Push-to-connect operation. Easy one-hand operation.
- Built-in sleeve lock mechanism prevents accidental disconnection
of CUPLA, ensuring safe operation. Interchangeability
- Upon completion of sleeve locking the valve will open to supply air. &DQEHFRQQHFWHGZLWKSOXJVRI+,&83/$PRGHOVDQG
- When the sleeve is turned back to its original position, the valve is Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
closed and purges residual air pressure in the plug without
unpleasant popping noise and hose whip motion on disconnection. Minimum Cross-Sectional Area (mm2)
- Even after connection, valve opening/closing control is possible. Socket
Plug
400PH 600PH 800PH 400PM 600PM 800PM 400PF 600PF 800PF
- Flow rate increases by approximately 20% over that of HI CUPLA PVR-400SH 64 71 71 71 71 71 71 71 71
Model 400SM. PVR-600SH 64 116 116 116 116 116 116 116 116
- Can be connected with plugs for HI CUPLA Models 400, 600 and 800. PVR-800SH 64 116 116 116 116 116 116 116 116
PVR-400SM 64 116 116 116 116 116 116 116 116
PVR-600SM 64 116 116 116 116 116 116 116 116
PVR-800SM 64 116 116 116 116 116 116 116 116
PVR-400SF 64 116 116 116 116 116 116 116 116
PVR-600SF 64 116 116 116 116 116 116 116 116
PVR-800SF 64 116 116 116 116 116 116 116 116

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Rated Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature
6.0

5.0
39560î3+
4.0 39560î3+

3.0
Flow rate in m3/min

39560î3+
2.0

1.0

0 0.1 0.2 0.3 0.4 0.5 0.6


{1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

51
PURGE HI CUPLA PVR Type
Models and Dimensions WAF : WAF stands for width across flats. Function of PURGE HI CUPLA PVR Type
Socket SH type (Hose barb) 1. Connection
Valve opening/closing operation and plug connection to socket can be made independently.
Push-to- connect operation is achieved regardless of existing pressure inside the pipe.

ø49
T
B

A
L

Application Mass Dimensions (mm)


Model
(Hose) (g) L A øT øB
PVR-400SH 1/2" 380 (105) 36 15 9.5
PVR-600SH 3/4" 361 (109) 45 21 14
PVR-800SH 1" 440 (118) 55 27 16

Socket SM type (Male thread)

2. Open the valve and lock the sleeve.


Turning the operation ring will open the valve in the socket to supply air and lock the sleeve to prevent
accidental disconnection.
ø49
B

Valve Sleeve
T L open lock
H

Application Mass Dimensions (mm)


Model
(Thread) (g) L H(WAF) T øB
PVR-400SM Rc 1/2 327 (78) Hex.35 R 1/2 14
PVR-600SM Rc 3/4 345 (82) Hex.35 R 3/4 18
PVR-800SM Rc 1 374 (84) Hex.35 R1 24

Socket SF type (Female thread)


T
ø49

3. Close the valve and unlock the sleeve


Turning the operation ring back to its original position will close the valve and stop air flow, release
the residual air pressure in the plug, and unlock the sleeve.
H
L

Valve Sleeve
Application Mass Dimensions (mm) closed unlock
Model
(Thread) (g) L H(WAF) T
PVR-400SF R 1/2 394 (76) Hex.35 Rc 1/2
PVR-600SF R 3/4 370 (77) Hex.35 Rc 3/4
PVR-800SF R1 440 (82) Hex.41 Rc 1

4. Disconnection
Disconnection can be made without unpleasant popping noise and hose whip motion due to no
residual air pressure inside the plug.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 52
For Low Pressure (Air) Specifications
Body material Brass (Chrome plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4"

PURGE HI CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material

Air line coupling with residual pressure release function *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluid Maximum Tightening Torque Nm {kgf • cm}
Model PV-20SM PV-30SM PV-40SM PV-400SM PV-600SM
1.0 Torque 9 {92} 11 {112} ^` ^` 50 {510}
1.0 MPa One-way shut-off Air
{10 kgf/cm2} Flow Direction
Fluid must run from socket to plug.
Push-to-connect operation even with
existing internal pressure! Eliminates
unpleasant popping noise and hose
whip motion on disconnection. Interchangeability
Models 20, 30 and 40 can be connected to plugs of HI CUPLA Models 10, 17, 20, 30 and 40.
- Just push in the plug for connection regardless of internal pressure Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
in socket. 0RGHOVDQGFDQEHFRQQHFWHGZLWKSOXJVRI+,&83/$PRGHOVDQG
- Even after connection, lever operation gives perfect control over Please see page 21 for “HI CUPLA Series Interchangeability”.
valve opening/closing. (mm2)
Minimum Cross-Sectional Area
- In disconnection, lever action releases residual air pressure in the
plug without unpleasant popping noise and hose whip motion. Model PV-20SM PV-30SM PV-40SM PV-400SM PV-600SM
- Safe design prevents Min. cross-sectional area 38 41 41 94 94
lever-operated valve
Suitability for Vacuum
from opening when
plug is not connected. Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature
6.0

5.0
3960î30
3960î30
4.0

3.0 3960î30

Can be connected to corresponding


Flow rate in m3/min

2.0
HI CUPLA plugs
3960î30
1.0 3960î30
Push-to-connect design

Lever action opens / closes 0 0.1 0.2 0.3 0.4 0.5 0.6
the valve in the CUPLA {1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

How to Operate Models and Dimensions WAF : WAF stands for width across flats.

1 Just push the plug into socket. Socket 0000


(In this stage the valve of the socket is not
open.)
Lever
Sleeve
T
E2
E1

2 Turning down the lever opens the valve


D

and allows the fluid flow.


B

(The turned-down lever works as a sleeve


H
stopper and prevents disconnection.) L

Application Mass Dimensions (mm)


Model
3 When the lever is pulled up, residual air (Thread) (g) L øD E1 E2 H(WAF) øC T øB
pressure in the plug is purged without PV-20SM Rc 1/4 225 (79)  (50.5) (70) Hex.22 29 R 1/4 7
PV-30SM Rc 3/8 229 (80)  (50.5) (70) Hex.22 29 R 3/8 10
unpleasant popping noise and hose whip
PV-40SM Rc 1/2 235 (82)  (50.5) (70) Hex.22 29 R 1/2 14
motion on disconnection. In this stage,
PV-400SM Rc 1/2 411 (94) 35 () (82) Hex.30 37.5 R 1/2 13
the socket valve is still closed.
PV-600SM Rc 3/4 424 (97) 35 () (82) Hex.30 37.5 R 3/4 18

53 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For Low Pressure (Air) Specifications
Body material Brass (Chrome plated)
Inlet R 1/2
Size

PURGE LINE CUPLA


Outlet Socket (PV-30SM)
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Simple air line coupling manifold with residual pressure release function
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluid

Maximum Tightening Torque Nm {kgf • cm}


1.0 Size (Thread) 1/2"
1.0 MPa One-way shut-off Air Torque 30 {}
{10 kgf/cm2}

Flow Direction
Residual pressure can be released Fluid must run from the intake port to the outlet ports. Please refer to the flow directions (arrows) on

by a mere lever turn. Very smooth


the “ Models and Dimensions. ”

connection/disconnection! Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
- Single action, just push in the plug to connect regardless of Please see page 21 for “HI CUPLA Series Interchangeability”.
internal pressure in socket.
- No unpleasant noise of air pressure discharge and no hose whip Minimum Cross-Sectional Area (mm2)
motion on disconnection for safety operation.
Min. cross-sectional area 41
- Safe design – socket valve will not open or close unless plug is
connected.
- Even after connection, a lever turn will open/close valve with Suitability for Vacuum
perfect control of air flow or line shut-off. Not suitable for vacuum application in either connected or disconnected condition.
- Enables simultaneous air supply to three outlets from a single air line.
(A single outlet PURGE HI CUPLA is also available - see the pages of PURGE HI CUPLA for details.)
Pressure - Flow Characteristics
[Test conditions] - Fluid : Air - Temperature : Room temperature

4.0
30PH×3

3.0
30PH×2
Flow rate in m3/min

2.0

30PH×1
1.0

0 0.1 0.2 0.3 0.4 0.5 0.6


{1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

Models and Dimensions WAF : WAF stands for width across flats.

Socket RE-PV-30 type (For three outlets)


Mass : 1090 g
• Fluid must run in the direction of the arrow.
38
16 (7)
14 (7)
28

Application Example
ø6.5
7

(58) (41) 50 50 39
(95)

(24)

12 Hex.22(WAF) (206)
22
R 1/2

Dimensions (mm)

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 54
For Low Pressure (Air) Specifications
Body material Body : Brass (Chrome plated), CUPLA : Steel (Chrome plated)
Model RT Type (for two branch lines) RE Type (for three branch lines)

ROTARY LINE CUPLA


Inlet HI CUPLA Plug 20PF Inlet R 1/2
Size 2 sockets for 3 sockets for
Outlet Outlet
HI CUPLA Socket Model 20 HI CUPLA Socket Model 20
Pressure unit MPa kgf/cm2 bar PSI

Simple design air line couplings on free turn manifold Working pressure 1.5 15 15 218
Working
Seal material Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluid
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
- The products come with dustproof caps.
1.5 *1: The operable temperature range depends on the operating conditions.

1.5 MPa One-way shut-off Air


{15 kgf/cm2} Maximum Tightening Torque (RE Type) Nm {kgf • cm}
Size (Thread) 1/2''
Each air outlet can be turned freely Torque ^`

to any angle independently. Fluid Flow Direction


Fluid must run from the inlet port to the outlet ports.
- Multiple outlets are available from single air supply source.
- Sideway air outlets are rotatable to any angle.
Possible hose twists can be eliminated by the component couplings’
swivel mechanism.
- Choose either RT type (2 outlets) or RE type (3 outlets) to suit your
application.

Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
Please see page 21 for “HI CUPLA Series Interchangeability”.

Minimum Cross-Sectional Area (mm2)


Model RT type RE type
RT type Minimum cross-sectional area 33
(comes with dust caps)
Suitability for Vacuum
Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature
- Plug : 20PM (All the Socket valves are opened with 20PM)
5.0

4.5

4.0

3.5 RE Type×3

3.0

2.5 RT Type×2

2.0
Flow rate in m3/min

1.5

1.0
RE Type×1
0.5
RT Type×1
RE type 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
(comes with dust caps) {1} {2} {3} {4} {5} {6} {7}

Pressure in MPa {kgf/cm2}

55
ROTARY LINE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Socket RT type (For two outlets)


Mass : 490 g
• Fluid must run in the direction of the arrow.
• The product comes with dust caps. HI CUPLA Socket Model 20 (2 pcs.)

20PF

(44)
75
(16)
ø23 20
(58) (54)

Dimensions (mm)

Socket RE type (For three outlets)


Mass : 660 g
• Fluid must run in the direction of the arrow. ø6.5

(7)
• The product comes with dust caps.

14
28
7
(36.5) (30) (30) (23.5) HI CUPLA Socket Model 20 (3 pcs.)

(58)

Hex.19(WAF)
R 1/2
ø24

ø10

3.2
24

Hex.22(WAF)

120 16 (7)
38
(149)
Dimensions (mm)

Application Example

Air line manifold

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 56
For Low Pressure (Air) Specifications
Body material Body : Aluminum alloy, CUPLA : Steel (Chrome plated)

LINE CUPLA
Inlet 200T Type : 20PM 200L Type / 200S Type : 400PM
Size
Outlet 200T Type : 200-20SM 200L Type / 200S Type : 200-20SM, 200-40SM
Pressure unit MPa kgf/cm2 bar PSI

200T Type, 200L Type, 200S Type Working pressure


Seal material
1.5
Seal material
15
Mark
15
Working
temperature range
218
Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Simple design air line coupling on manifold
- The products come with dustproof caps.
Working pressure Valve structure Applicable fluid *1: The operable temperature range depends on the operating conditions.

1.5 Flow Direction


1.5 MPa One-way shut-off Air Fluid must run from the inlet port to the outlet ports.
{15 kgf/cm2}

Enables several air lines to be taken


simultaneously from one supply line!
- Just push in the plug into socket for simple and secure connection.
- Multiple outlets are available from single air supply source.
- Choose from the 2-outlet type (Model 200T ), the 5-outlet straight
type (Model 200L) and the 5-outlet star type (Model 200S) to suit
your application.
Interchangeability
Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
Please see page 21 for “HI CUPLA Series Interchangeability”.

Minimum Cross-Sectional Area (mm2)


Model 200T type, 200L type, 200S type
Minimum cross-sectional area 19

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


200T type [Test conditions] - Fluid : Air - Temperature : Room temperature
(comes with dust caps)
3.5 200L/S-30PH×3 or more

3.0
200L/S-30PH×2
2.5
Flow rate in m3/min

2.0
1.5
200L/S-30PH×1
1.0
200T-30PH×2
0.5 200T-30PH×1

0.1 0.2 0.3 0.4 0.5 0.6


{1} {2} {3} {4} {5} {6}

Pressure in MPa {kgf/cm2}

200L type
(comes with an accessory 400SH and dust caps)

200S type
(comes with an accessory 400SH and dust caps)

57
LINE CUPLA 200
Models and Dimensions

Socket 200T type (For two outlets)


Mass : 272 g 200-20SM (2 pcs.)
• Fluid must run in the direction of the arrow.
• The product comes with dust caps.

16.5
20PM

68

35
20

(63) (44)
Dimensions (mm)

Socket 200L type (For five outlets, in-line type)


Mass : 890 g 38 38 38 25
• Fluid must run in the direction of the arrow.

4xø
5.5
• The product comes with dust caps.
• Accessory : 400SH
39
27

76 44

200-20SM (4 pcs.)

400PM
(95)

200-40SM (1 pc.)
38

19

23 164 (51)
8

(257) Dimensions (mm)

Socket 200S type (For five outlets, star type)


Mass : 769 g 45
200-20SM (4 pcs.) 200-40SM (1 pc.) 26
• Fluid must run in the direction of the arrow.
5× 8
• The product comes with dust caps. 60
á
• Accessory : 400SH
(143)

(50)
50

5.5
2-ø
23

64 400PM
76
Dimensions (mm)

Application Example

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 58
For Low Pressure (Air) Specifications
Body material Zinc alloy

ROTARY Size
RT type (For two outlets)
Inlet Plug (20PFF)
RE type (For three outlets)
Inlet R 1/2

FULL BLOW LINE CUPLA


Outlet FULL BLOW CUPLA Outlet FULL BLOW CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.5 15 15 218
Working
Free rotating branch air line coupling with low pressure loss & high flow rate Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluid
- The products come with dustproof caps.
*1: The operable temperature range depends on the operating conditions.
1.5
Maximum Tightening Torque (FBH-RE Type) Nm {kgf • cm}
1.5 MPa One-way shut-off Air
{15 kgf/cm2} Size (Thread) 1/2''
Torque ^`
Each air outlet can be turned freely
Flow Direction
to any angle independently. Fluid must run from the inlet port to the outlet ports.

- Multiple outlets are available from single air supply source.


- Sideway air outlets are rotatable to any angle.
- Choose either RT type (2 outlets) or RE type (3 outlets) to suit your
application.
- The flow rate increases by 40% to 50% over that of conventional
CUPLA.
- During connection and disconnection, the valve is closed, enabling
connection/disconnection under zero line pressure.
- When the sleeve of socket is returned to its original position, the
purge mechanism releases the residual air pressure in the plug,
eliminating unpleasant popping noise and hose whip motion on
disconnection.
- Built-in sleeve lock mechanism prevents accidental disconnection Interchangeability
of CUPLA, ensuring safe operation. Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
- The valve can be opened and closed while the socket and plug is Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
Not interchangeable with some plugs of plastic HI CUPLA 250 (discontinued product).
connected. Please see page 21 for “HI CUPLA Series Interchangeability”.

Minimum Cross-Sectional Area (mm2)


Model FBH-RT FBH-RE
Minimum cross-sectional area 44 44
FBH-RT Type
(comes with dust caps)
Suitability for Vacuum
Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Rated Characteristics (Comparison with ROTARY LINE CUPLA)


[Test conditions] - Fluid : Air - Temperature : Room temperature - Plug : 20PM
7.0
Crimson : ROTARY FULL BLOW LINE CUPLA
6.0 Black : ROTARY LINE CUPLA

RE
5.0 (3 pcs.of 20PM are used)
FBH-RE (3 pcs.of 20PM are used)
4.0
FBH-RT
(2 pcs.of 20PM are used)
Flow rate in m3/min

3.0

2.0

1.0 RT (2 pcs.of 20PM are used)


FBH-RE Type
(comes with dust caps)
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}

59
ROTARY FULL BLOW LINE CUPLA
Models and Dimensions Features of ROTARY FULL BLOW LINE CUPLA
Socket FBH-RT type (For two branch lines)
Inlet : 1/4" HI CUPLA (20PFF)
Outlet : FULL BLOW CUPLA (2 pcs.) Flow rate is significantly
Mass : 358 g
Fluid must run in the direction of the arrow.
increased.
When disconnected
The valve closed.
Significant energy saving effect
(Source pressure reduction effects)

ctio
n When the socket sleeve is slided
ire
Flo
wd toward the plug after connection,
the ball valve rotates to open the
fluid passage.
(75.4)

(44.2)

20PFF
on
cti
ire
wd
Flo

Full-open
port type valve

(59.5) 20

(102.3)
on
cti
ire
When connected wd
Flo
The valve open.

• The product comes with dust caps. Dimensions (mm)

Socket FBH-RE type (For three branch lines)


Inlet : R 1/2
Outlet : FULL BLOW CUPLA (3 pcs.)
Mass : 527 g
Fluid must run in the direction of the arrow.

(35.5) (30.9) (30.9) (24.8) Far easier operation

No valve push back pressure design


(59.5)

enables powerless connection.


Hex.19
(83.5)

(WAF)
3.2
(24)

R 1/2 Hex.22
(WAF) 122
(151.5)

38
ø6.5 Increased safety operation
16 (7)
7

Purge function eliminates unpleasant


28
(7) 14

popping noise and hose whip motion.


ø6.5

- The product comes with dust caps. Dimensions (mm)

How It Works
1. Open the valve 2. Lock the sleeve 3. Purge the residual air
Only after connection with the plug, you can slide the socket sleeve B toward Rotate the flange counterclockwise to lock the sleeve B. Without unlocking the To disconnect the plug, first turn the flange back to its original position for unlocking and then pull the
the plug in order to open the built-in valve. Full flow path is then obtained. plug you cannot disconnect. sleeve B back to the original position. The built-in valve will be closed to purge the residual air pressure.

Sleeve B Pull the sleeve B The flange Rotate the flange counterclockwise Sleeve B Pull back the sleeve B to purge
toward the plug. and align the marks. the residual air pressure.

The valve Lock


closed. OFF

The valve Lock


open. ON Residual air pressure

Air will be purged out under the sleeve B.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 60
For Low Pressure Specifications
Body material Engineering plastics (PBT, POM)
Thread and hose barb 1/4", 3/8" / 1/4", 3/8"

HI CUPLA ACE
PN type, SN type For ø5 mm×ø8 mm, ø6 mm×ø9 mm, ø6.5 mm×ø10 mm,
Size
(PNG type, SNG type) ø8 mm×ø12 mm, ø8.5 mm×ø12.5 mm polyurethane hose
T type HA-T type • Inlet : 20P-PLA • Outlet : HA-65S
MPa 1.5 1.0 for plastic plug and Model HA-T

Lightweight plastic coupling with automatic safety lock for air line applications kgf/cm2 15 10 for plastic plug and Model HA-T
Working pressure
bar 15 10 for plastic plug and Model HA-T
Working pressure Valve structure Applicable fluids
PSI 218 145 for plastic plug and Model HA-T
Working
Seal material Seal material Mark temperature range Remarks
1.5 Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
1.5 MPa One-way shut-off Air Water *1: The operable temperature range depends on the operating conditions.
{15 kgf/cm2}

Tightening Torque Range Nm {kgf • cm}


The weight is merely a quarter of 50/60/65SN 80/85SN

steel HI CUPLA’s and smooth Model


20/30SM
20/30PM
50/60/65PN
50/65SNG
50/65PNG
80/85PN
85SNG
85PNG
20PFF

push-in connection is achieved. Torque


2.5 to 3.0 1.6 to 2.0 2.2 to 2.8 2.0 to 2.5

Sleeve lock mechanism for safety {26 to 31} {16 to 20} {22 to 29} {20 to 25}

operation. Flow Direction


Fluid flow can be bi-directional when socket and plug are connected.
- Pressure ratings comparable to steel CUPLA.
- A built-in “lock mechanism” locks the sleeve upon connection,
thus prevents accidental disconnection.
- Just push plug into socket for simple connection.
- The weight is a quarter of steel HI CUPLA for easy handling.
- Can be used for air and water.
- Air flows in either direction from plug or from socket side when
Interchangeability
coupled.
,QWHUFKDQJHDEOHZLWK+,&83/$PRGHOVDQG
- Plug and socket with hose guard nut are also available (see ,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHV H[FHSWPRGHOVDQG 
page 68 of NK CUPLA HOSE/NK CUPLA COIL HOSE for details). Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature

2.0

HA-85SN×20PM
HA-30SM×20PM
1.5

HA-65SN×20PM

1.0
Flow rate in m3/min

HA-50SN×20PM
0.5

HA-20SH×20PM

0
0 0.1 0.2 0.3 0.4 0.5 0.6
{1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

Sleeve lock function When the sleeve (Yellow color) is aligned to the lock position prior
to connection, the sleeve will be locked to prevent accidental
disconnection.

Lock
Plug Lock position
6.5

Unlock
Sleeve

61
HI CUPLA ACE
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Plastic plug / Hose barb) Socket SH type (Hose barb)
Brass (insert)

B
ø30
Bp

T
H
T

Bd
A 20 A2
L 24 (WAF) A1
L

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application (Hose) (g) Model Application (Hose)
L øH A øT øBp øBd (g) L A1 A2 øT øB
20PH-PLA 1/4" 3 49 14 21.5 9 5.5 7 HA-20SH 1/4" 26 (65.5) 25.5 21.5 9 5
30PH-PLA 3/8" 4 52 16 23.5 11.5 7.5 7 HA-30SH 3/8" 28 (68) 28 23.5 11.5 7

Plug PM type (Plastic plug / Male thread) Socket SM type (Male thread)
Brass (insert) 20 Brass (insert)
(Only 20PM) (only 20SM)

ø30

B
Bp

Bd

T Hex.17 T
24 (WAF)
(WAF)
43 (55)

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application (Thread) (g) Model Application (Thread) (g)
T øBp øBd T øB
20PM-PLA Rc 1/4 8 R 1/4 7.1 7.4 HA-20SM Rc 1/4 27 R 1/4 7.1
30PM-PLA Rc 3/8 6 R 3/8 10 7.4 HA-30SM Rc 3/8 26 R 3/8 8

Plug PN type (Plastic plug / For urethane hose connection) Socket SN type (For urethane hose connection)

ø30
D

B
Bd
Bp

H 20 24 (WAF) H
Hex.19
(WAF) L L

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application (Hose) (g) Model Application (Hose)
L øH Hp(WAF) øBp øBd (g) L H(WAF) øB
50PN-PLA ø5 mm×ø8 mm 9 (46) 23 Hex.19 4 7 HA-50SN ø5 mm×ø8 mm 27 (57) Hex.19 4
60PN-PLA ø6 mm×ø9 mm 9 (46) 23 Hex.19 4.7 7 HA-60SN ø6 mm×ø9 mm 27 (57) Hex.19 4.7
65PN-PLA ø6.5 mm xø10 mm 9 (46) 23 Hex.19 5.3 7 HA-65SN ø6.5 mm×ø10 mm 27 (57) Hex.19 5.3
80PN-PLA ø8 mm×ø12 mm 12 (48.5) 26 Hex.22 6.5 7 HA-80SN ø8 mm×ø12 mm 29 (59.5) Hex.22 6.5
85PN-PLA ø8.5 mm×ø12.5 mm 12 (48.5) 26 Hex.22 7 7 HA-85SN ø8.5 mm×ø12.5 mm 29 (59.5) Hex.22 7

Plug PFF type (Plastic plug / Parallel female thread) Socket T type (For two branch lines)
HA-65S (2 pcs.)
(8)
G 1/4 20

20P-PLA
ø7

37.5
67

Hex.19
(WAF) 34
Dimensions (mm)

Model Application (Thread) Mass (g)

6 (52.5) 32
20PFF-PLA G 1/4
Dimensions (mm)
Plug PNG type (Plastic plug / For hose with hose guard nut connection) Model Inlet / Outlet Mass (g)
HA-T 20P-PLA / HA-65S (2 pcs.) 73

Socket SNG type (For hose with hose guard nut connection)
D
ø7
B

Hex.19
H (WAF)
A 20
ø30

L
B

Mass Dimensions (mm) H


Model Application (Hose) (g) 24 (WAF) A
L øD H(WAF) A øB
L
50PNG-PLA ø5 mm×ø8 mm 14 (119) 23 Hex.19 (90) 4
65PNG-PLA ø6.5 mm×ø10 mm 15 (119) 23 Hex.19 (90) 5.3 Mass Dimensions (mm)
Model Application (Hose)
85PNG-PLA ø8.5 mm×ø12.5 mm 17 (119) 26 Hex.22 (90) 7 (g) L H(WAF) A øB
HA-50SNG ø5 mm×ø8 mm 31 (130) Hex.19 (90) 4
HA-65SNG ø6.5 mm×ø10 mm 33 (130) Hex.19 (90) 5.3
HA-85SNG ø8.5 mm×ø12.5 mm 35 (130) Hex.22 (90) 7

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 62
For Low Pressure (Air) Specifications
Body material Steel (Nickel plated)
Size (Thread) 1/4", 3/8"

ROTARY PLUG
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.5 15 15 218
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
For pneumatic tools and devices
Working pressure Valve structure Applicable fluid
Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/4" 3/8"
1.5 Torque 14 {143} 22 {224}
1.5 MPa 2QHZD\VKXWRII Air
{15 kgf/cm2}
Flow Direction

Newly developed rotary function )OXLGIORZFDQEHELGLUHFWLRQDOZKHQ


VRFNHWDQGSOXJDUHFRQQHFWHG

HSSV^ZáZ^P]LSSPUN
Big improvement for handling of
WUL\TH[PJ[VVSZ
- Rotary neck plug for hose connection to pneumatic tools and Interchangeability
pneumatic devices. ,QWHUFKDQJHDEOHZLWKVRFNHWVRI+,&83/$PRGHOVDQG
-P[ZH[áHUNSL[V[OL[VVSLSPTPUH[PUNHUUV`PUNVMMZL[SVHKJH\ZLK ,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHV H[FHSWPRGHOVDQG 
Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
by connected hose.
- Ideal compact design enables optimum workability by simple body
structure. Now far lighter and smaller than conventional models.
- New dust-proof design for increased durability.
- For air tackers, nailers, impact wrenches and other pneumatic tools.

Comparison by appearance

20 RL
PM
Pneumatic tool

ROTARY PLUG

,GHDOERG\DQJOHDFKLHYHGE\WKHSOXJ
T S PM

DOORZVFRPIRUWDEOHXVHRIWRROVHYHQ
20

LQQDUURZSODFHVDQGRYHUKHDGZRUN
TWIST PLUG
Pneumatic tools

Models and Dimensions WAF:$)VWDQGVIRUZLGWKDFURVVIODWV

Plug PM type (Male thread) Plug Model RL-20PFF type (Female thread)
ø14
D

G 1/4
ø7.5

ø14
9
ø6

Hex.19
(33.3)
ø7.5
ø2

(WAF)
0.
5

T Hex.19
ø6

(WAF)
ø2
0
.5

135á (51.3)

135á
Mass Dimensions (mm)
Model Application (Thread)
(g) L D T
RL-20PM Rc 1/4 52 (52.1) (34.1) R 1/4 • Application (Thread) : G 1/4
RL-30PM Rc 3/8 73 (50.8) (32.8) R 3/8 • Mass : 57 g Dimensions (mm)

 %HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV
For Low Pressure (Air) Specifications
Body material Steel 1LFNHOSODWHG
Size (Thread) 

TWIST PLUG
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
For pneumatic tools and devices
Working pressure Valve structure Applicable fluid
Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/8" 1/4" 3/8"
1.0 Torque  {}  {} 22 {}
1.0 MPa 2QHZD\VKXWRII Air
{10 kgf/cm2}
Flow Direction

Eliminates hose twisting, kinking, )OXLGIORZFDQEHELGLUHFWLRQDOZKHQVRFNHWDQGSOXJDUHFRQQHFWHG

or bending! Greatly improves


working efficiency!
- A plug with a free twisting neck for hose connections to pneumatic Interchangeability
tools and devices. ,QWHUFKDQJHDEOHZLWKVRFNHWVRI+,&83/$PRGHOVDQG
-YLLHUNSLJVU[YVSTH_áMSL_PISLWYV]PKLZJVTMVY[HISLQVI ,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHV H[FHSWPRGHOVDQG 
positions, even in narrow spaces or with overhead works. Please see SDJHIRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
- The flexible part is reinforced with self-lubricating plastics to give
smooth bending action and excellent durability. Suitability for Vacuum
- Dust protector over the flexible part prevents dirt and swarf from 1RWVXLWDEOHIRUYDFXXPDSSOLFDWLRQLQHLWKHUFRQQHFWHGRUGLVFRQQHFWHGFRQGLWLRQ
entering.
Minimum Cross-Sectional Area (mm2)
Model TS-10PM TS-20PM TS-30PM TS-20PFF
Min. cross-sectional area 12.5   

Pressure - Flow Characteristics


>7HVWFRQGLWLRQV@- Fluid : Air - 7HPSHUDWXUH5RRPWHPSHUDWXUH S LVDVWDWHRIVWUDLJKW
B LVDVWDWHRIEHQGLQJ

7630 S
7630 B

7630 S
1.5

763)) S
Pneumatic tools 7630 B
1.0
763)) 7630 S
Flow rate in m3/min

0.5
7630 B

0.1 0.2 0.3 0.4 0.5 0.6


{1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

Models and Dimensions WAF:$)VWDQGVIRUZLGWKDFURVVIODWV

Plug PM type (Male thread) Plug Model TS-20PFF (Female thread)


Ben

T
ding

9
angle 3

Ben

G 1/4
ding
ø25.5

a
ngle 35á
B

ø7

ø25.5

Hex.24 20
ø8

ø7

(WAF)
L
Hex.24 20
(WAF)
Mass Dimensions (mm)
Model Application (Thread) (g) (59)
L øB T
TS-10PM 5F 59   5
TS-20PM 5F 59   5 • Application (Thread) : G 1/4
TS-30PM 5F   10 5 • Mass : 77 g Dimensions (mm)

%HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV 
For Low Pressure (Air) Specifications
Body material Steel (&KURPHSODWHG)
Size ¡PPî¡PP¡PPî¡PPKRVH

PURGE PLUG
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
*1: The operable temperature range depends on the operating conditions.
For air lines with purge mechanism
Working pressure Valve structure Applicable fluid
Tightening Torque Range Nm {kgf • cm}
Torque 9 to 11 {92 to 112}
1.0 7RPRXQWRQXUHWKDQHKRVHVOLGHLWRYHUWRWKHKRVHEDUEDQGWLJKWHQWKHQXWXQWLOLWLVIOXVKDJDLQVWWKHKRVHEDUEEDVH
1.0 MPa Purge valve Air It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.
{10 kgf/cm2}
Flow Direction

Eliminates unpleasant &RQYHQWLRQDOGLVFRQQHFWLRQ


Fluid must run from socket to plug.

popping noise and Bang !!

hose whip motion


when CUPLA is 'LVFRQQHFWLRQZLWK385*(3/8*
Hissing
Interchangeability

disconnected.
,QWHUFKDQJHDEOHZLWKVRFNHWVRI+,&83/$PRGHOVDQG
,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHV H[FHSWPRGHOVDQG 
Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´

- When CUPLA is disconnected, the pressure left in the plug side Minimum Cross-Sectional Area (mm2)
hose is released gradually without unpleasant popping noise
Model PV-20PH PV-30PH PV-40PH PV-65PN PV-85PN
and hose whip motion.
Min. cross-sectional area 19.6   22.0 
- Unique design of air purge system enables the residual pressure
release quickly and quietly.
- A unique but simple purge valve design is good for long and Suitability for Vacuum
repeated use. Not suitable for vacuum application in either connected of disconnected condition.
- The function is assured even under a high supply pressure or
Pressure - Flow Characteristics
with a long hose.
[Test conditions] - Fluid : Air - Temperature : Room temperature
Note: This product is not a check valve to totally stop the air flow.
PV-85PN

2.0
393+ PV-30PH

1.5
PV-65PN
Flow rate in m3/min

1.0
PV-20PH

0.5

0 0.1 0.2 0.3 0.4 0.5 0.6


{1} {2} {3} {4} {5} {6}

Pressure in MPa {kgf/cm2}

Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Hose barb) Plug PN type (For urethane hose connection)

A
ø23

ø23
T
B

ø7.5

ø7.5
B

A 20 T Hex.21 20
L (WAF)
L

Mass Dimensions (mm)


Model Application (Hose) (g) L A øB øT Mass Dimensions (mm)
Model Application (Hose) (g)
PV-20PH  59 (70) 28 5  L A øB T(WAF)
PV-30PH  62 () 32 7.5 11.3 PV-65PN ø6.5 mm×ø10 mm 71 (59) 17 5.3 Hex.17
PV-40PH  76 (77) 35 9  PV-85PN ø8.5 mm×ø12.5 mm 78 (61) 19 7.5 Hex.19

65 %HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV
For Low Pressure (Air) Specifications
Applicable fluid Air

ANTI-VIBRATION Model
Size (Thread)
SHA-3-2R
R 1/4
SHA-3-3R
R 3/8

PLUG HOSE
Inlet (Plug) HI CUPLA Plug 30PH
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.5 15 15 218

Plug hose for vibrating and percussive air tools Air hose Rubber hose for air
Overall length 320 mm
Working pressure Valve structure Applicable fluid
Minimum bend radius 135 mm

1.5 Maximum Tightening Torque Nm {kgf • cm}


1.5 MPa One-way shut-off Air
{15 kgf/cm2} Size (Thread) R 1/4 R 3/8
Torque 14 {143} 22 {224}

Protects CUPLA from shock Interchangeability


generated by vibrating tools Interchangeable with sockets of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series (except models 400, 600, and 800).

and impact tools. Please see page 21 for “HI CUPLA Series Interchangeability”.

Application
- Optimizes life and prevents wear of “CUPLA” by absorbing
strong shocks generated by connected vibrating tools. Suitable for air tools such as impact wrenches
- Prevents hard-to-notice flow reduction caused by “CUPLA” used in car maintenance or metalworking
wear under continuous vibration. industries, and tackers, nailers or concrete
- Flexible rubber hose allows free and wide range of tool motion. breakers in the construction industry, that
commonly cause incessant vibrations.

As an intermediate connection hose between “CUPLA” and a vibrating air tool.

SHA-3-2R
R 1/4 male thread type

SHA-3-3R
R 3/8 male thread type

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 66
For Low Pressure (Air) Specifications
Body material Body : Aluminum alloy, CUPLA : Steel (Chrome plated)
For 1/4", 3/8", 1/2" hose
Size

DUSTER CUPLA
For ø6.5×ø10 mm, ø8.5×ø12.5 mm polyurethane hose
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
® Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Air line coupling with air blower function
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluid

Tightening Torque Range Nm {kgf • cm}


1.0 Model 65PNG 85PNG
1.0 MPa One-way shut-off Air Torque 5 to 6 {51 to 61} 7 to 8 {71 to 82}
{10 kgf/cm2}
To mount on urethane hose, slide it over to the hose barb and tighten the nut until it is flush against the hose barb base.
It is recommended that grease is applied to the inside of the nut (threaded part and hose contact part) for easy tightening.

Three functions in one: connection, Flow Direction


air blow, hose twist release! Dust Fluid must run from socket to plug.

blow without detaching the tool!


- HI CUPLA comes with compact air blow function.
- Improves job efficiency by air blow with tool still connected to hose.
- Ball bearing swivel mechanism prevents hose twist and relieves
tension on operator's hand. Interchangeability
- Special design of air blow button switch is free from in line air Interchangeable with plugs of HI CUPLA models 10, 17, 20, 30 and 40.
Interchangeable with each models of NUT CUPLA series and HI CUPLA series.
pressure - no hard press down required. Please see page 21 for “HI CUPLA Series Interchangeability”.
- Also simple is routine water drain from air line before starting daily
work. Suitability for Vacuum
Not suitable for vacuum application in either connected or disconnected condition.

Pressure - Flow Characteristics


[Test conditions] - Fluid : Air - Temperature : Room temperature

DCS-85PNG
1.8
DCS-30PH, 40PH
1.6
DCS-65PNG
1.4
DCS-20PH
1.2
Flow rate in m3/min

1.0
0.8
0.6
0.4
0.2

0 0.1 0.2 0.3 0.4 0.5 0.6


Photo shows simulated air flow. {1} {2} {3} {4} {5} {6}
Pressure in MPa {kgf/cm2}

Models and Dimensions WAF : WAF stands for width across flats.

Socket PH type (Hose barb) Socket PNG type (For hose with hose guard nut connection)

Button switch Hs
Button switch
T Brass (insert)
T

H
H

Hose guard nut


B

A A




L L
á

Application Mass Dimensions (mm) Mass Dimensions (mm)


Model (g) Model Application (Hose)
(Hose) L A H øB øT (g) L A H øB H(WAF) T(WAF)
DCS-20PH 1/4" 168 (117.9) 30 40.5 5 9 DCS-65PNG ø6.5 mm×ø10 mm 176 (176.9) 90 40.5 5.3 Hex.17 Hex.19
DCS-30PH 3/8" 171 (121.9) 34 40.5 7.5 11.3 DCS-85PNG ø8.5 mm×ø12.5 mm 185 (176.9) 90 40.5 7.5 Hex.19 Hex.22
DCS-40PH 1/2" 193 (123.9) 36 40.5 7.5 15

67 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For Low Pressure (Air) Specifications
Name 1.&83/$+26( 1.&83/$&2,/+26( 1.&83/$+26(

NK CUPLA HOSE CUPLA (Socket)


Body material (Socket)
+,&83/$$&(
Engineering plastics (PBT, POM)
)8//%/2:&83/$
Aluminum alloy
with HI CUPLA ACE / FULL BLOW CUPLA
Body material (Plug) 6WHHO &KURPHSODWHG

NK CUPLA COIL HOSE


with HI CUPLA ACE
Hose Size mm ¡î¡¡î¡
MPa 1.0
¡î¡¡î¡
0.7
¡î¡¡î¡
1.0

Couplings with polyurethane hose for air lines kgf/cm2 10 7 10


Working pressure
bar 10 7 10
Working pressure Valve structure Applicable fluid
PSI  102 
Working
Seal material Seal material Mark temperature range Remarks
0.7 1.0 Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
0.7 MPa 1.0 MPa One-way shut-off Air 7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
{7 kgf/cm2} {10 kgf/cm2}

Flow Direction
HI CUPLA ACE and FULL BLOW CUPLA :LWK+,&83/$$&()OXLGIORZFDQEHELGLUHFWLRQDOZKHQVRFNHWDQGSOXJDUHFRQQHFWHG
sockets with polyurethane hoses are
now standard stock items. :LWK)8//%/2:&83/$)OXLGPXVWUXQIURPVRFNHWVLGHWRSOXJVLGHRIWKHKRVH
Push-to-connect design for quick
piping.
- Sockets of HI CUPLA ACE and FULL BLOW CUPLA comes with a
Interchangeability
spring nut that prevents hose bending and urethane hose with
,QWHUFKDQJHDEOHZLWK+,&83/$PRGHOVDQG
excellent flexibility, durability and wear resistance. ,QWHUFKDQJHDEOHZLWKHDFKPRGHOVRI187&83/$VHULHVDQG+,&83/$VHULHV H[FHSWPRGHOVDQG 
- Built-in “lock mechanism” locks the sleeve upon connection, Please see page 21IRU³+,&83/$6HULHV,QWHUFKDQJHDELOLW\´
thus prevents accidental disconnection.
- Just push the plug into the socket for simple connection. Suitability for Vacuum
- Spiral polyurethane coil hoses processed from straight tube have Not suitable for vacuum application in either connected or disconnected condition.
self-recoiling feature. (Only with HI CUPLA ACE)
- A Sleeve Cover is attached to "NK CUPLA HOSE with FULL BLOW
CUPLA", which reduces the impact on CUPLA and improves
operability.

Models and Dimensions / Hose length


Plug / Socket NK CUPLA HOSE with HI CUPLA ACE Plug / Socket NK CUPLA COIL HOSE with HI CUPLA ACE

Hose Socket Plug


Model Hose size length HI CUPLA ACE NUT CUPLA Maximum Socket Plug
Model Hose size extensible
NKU-605B ¡PPî¡PP 5m +$61* 31* length HI CUPLA ACE NUT CUPLA
NKU-610B ¡PPî¡PP 10 m +$61* 31* NKC-503B ø5 mm×ø8 mm 2m +$61* 31*
NKU-620B ¡PPî¡PP 20 m +$61* 31* NKC-505B ø5 mm×ø8 mm P +$61* 31*
NKU-810B ø8.5 mm×ø12.5 mm 10 m +$61* 31* NKC-603B ¡PPî¡PP 2m +$61* 31*
NKU-820B ø8.5 mm×ø12.5 mm 20 m +$61* 31* NKC-605B ¡PPî¡PP P +$61* 31*

Plug / Socket NK CUPLA HOSE with FULL BLOW CUPLA

Push to connect type


Best suited for air tools

6OHHYH&RYHULQFOXGHG
'XVW&DSLQFOXGHG

Model Hose size


Hose
length
Socket Plug
Improves
operability
FULL BLOW CUPLA NUT CUPLA
NKU-605P ¡PPî¡PP 5m )%+61* 31*
6OHHYH&RYHUDQG'XVW&DSDUHDWWDFKHG
NKU-610P ¡PPî¡PP 10 m )%+61* 31* WRWKH1.&83/$+26(ZLWK)8//%/2:&83/$
NKU-810P ø8.5 mm×ø12.5 mm 10 m )%+61* 31*

%HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV 
For Low Pressure Specifications
Body material Brass
Thread 1/8", 1/4", 3/8" / M16, W12.5-20
Size

MINI CUPLA
Hose barb 1/4", 5/16", 3/8"
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 0.7 7 7 102
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Standard material
Standard type for use on equipment for welding and gas cutting, etc. Û&WRÛ&
7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
Working pressure Valve structure Applicable fluids

Maximum Tightening Torque Nm {kgf • cm}


0.7 Model 22PF, 22PFB, 22SF, 25PF, 33PF, 33PFB, 33SF 22SM 33SM
0.7 MPa 2QHZD\VKXWRII 2[\JHQ)XHO*DV Torque 12 {122} 9 {92} 11 {112}
{7 kgf/cm2}

Flow Direction
Exclusively for oxyacetylene )OXLGPXVWUXQIURPVRFNHWWRSOXJ

equipment. Many variations


with higher flow rates!
- From cylinders to torches, all piping connections associated with Interchangeability
welding and cutting equipment are push-to-connect operations. 7RSUHYHQWDFFLGHQWDOFRQQHFWLRQ&83/$IRUR[\JHQDUHQRWLQWHUFKDQJHDEOHZLWK
- Double-lip seal prevents minor leak during connection. &83/$IRUIXHOJDV+RZHYHUSOXJVDQGVRFNHWVIRUR[\JHQDUHLQWHUFKDQJHDEOH
Oxygen and fuel gas CUPLA have different sizes to prevent UHJDUGOHVVRIHQGFRQILJXUDWLRQVDQGSOXJVDQGVRFNHWVIRUIXHOJDVDUHLQWHUFKDQJHDEOH
accidental interconnection. UHJDUGOHVVRIHQGFRQILJXUDWLRQV
,QWHUFKDQJHDEOHZLWK0,1,&83/$683(5
- Pressure loss is minimized to achieve higher flow rate.
- Various types of end configurations have been standardized to Minimum Cross-Sectional Area (mm2)
comply with a wide For Oxygen
range of welding and Plug
22PH 25PH 22PF 22PFF 25PF 22PHB 25PHB 22PFB 21PMT 22PMT
6RFNHW
cutting equipment 22SH 19.6 19.6 19.6 19.6 19.6 15.9 15.9 15.9 19.6 19.6
applications.
25SH 19.6 19.6 19.6 19.6 19.6 15.9 15.9 15.9 19.6 19.6
Sockets themselves
22SF 19.6 19.6 19.6 19.6 19.6 15.9 15.9 15.9 19.6 19.6
or plugs themselves
22SM 19.6 19.6 19.6 19.6 19.6 15.9 15.9 15.9 19.6 19.6
are interchangeable
with MINI CUPLA SUPER’s For Fuel Gas
Plug
counterparts. 6RFNHW 33PH 35PH 33PF 33PHB 35PHB 33PFB
- LINE CUPLA MINI is also 33SH 44.1 28.2 44.1 15.9 15.9 15.9
available for multiple piping. 35SH 28.2 28.2 28.2 15.9 15.9 15.9
33SF 19.6 19.6 19.6 15.9 15.9 15.9
33SM 44.1 28.2 44.1 15.9 15.9 15.9

Suitability for Vacuum


1RWVXLWDEOHIRUYDFXXPDSSOLFDWLRQLQHLWKHUFRQQHFWHGRUGLVFRQQHFWHGFRQGLWLRQ

Pressure - Flow Characteristics


>7HVWFRQGLWLRQV@- )OXLG$LU- 7HPSHUDWXUH5RRPWHPSHUDWXUH
Can be connected with MINI CUPLA SUPER For Oxygen
1.0
Double-lip seal is adopted 0.9
for greater safety 0.8
0.7
0.6
6)î3+
Flow rate in m3/min

Different CUPLA sizes prevent 0.5


accidental interconnection of 0.4
oxygen and fuel gas
0.3
0.2
0.1
Push-to-connect operation
(Built-in automatic shut-off valve in socket)
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
{1} {2} {3} {4} {5} {6} {7} {8}
Wide variety of end configurations
Pressure in MPa {kgf/cm2}
For Fuel Gas
0.3

Structure and Principle of Backflow Prevention 0.25

Plug with backflow stop valve 0.2


3OXJVZLWKEDFNIORZVWRSYDOYHLQ0,1,&83/$DUHGHVLJQHGH[FOXVLYHO\IRUJDVZHOGLQJFXWWLQJ 6)î3+
Flow rate in m3/min

0.15
WRSUHYHQWRFFXUUHQFHRIJDVPL[LQJ3RVVLEOHEDFNIORZRIJDVGXULQJRSHUDWLRQFDQEHVWRSSHG
E\FXWWLQJWKHEDFNIORZLQWRWKHF\OLQGHURUOLQH 8QGHUJDVVXSSO\ 0.1
6XFKYDOYHLVDGRSWHGLQERWKIXHOJDVDQGR[\JHQSOXJ
Welding/cutting
*DV
Cross-section sketch showing the structure HTXLSPHQW 0.05

*DV %DFNIORZWRRNSODFH
6WRS %DFNIORZ 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
%DFNIORZVWRSYDOYH
EDFNIORZ GLUHFWLRQ {0.1} {0.2} {0.3} {0.4} {0.5} {0.6} {0.7} {0.8}

7RRSHUDWHDWDSSUR[03D^NJIFP2} Pressure in MPa {kgf/cm2}

69
MINI CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Hose barb) Socket SH type (Hose barb)

H
T

T
B
A C
A
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Usage Model (Hose) Usage Model (Hose)
(g) L C A øH øT øB (g) L øD A øT øB
22PH 1/4" 16 7.8 22SH 1/4" 52 7.8
For Oxygen 55 23.5 28 11 5 For Oxygen (64) (19.8) 29 5
25PH 5/16" 19 9 25SH 5/16" 55 9
33PH 3/8" 22 10.5 7.5 33SH 3/8" 69 10.5 7.5
For Fuel Gas 57 25.5 28 14 For Fuel Gas (65) (22.6) 29
35PH 5/16" 20 9 6 35SH 5/16" 67 9 6

Plug PF type (Female thread for torch connection) Socket SF type (Female thread for cylinder connection)
T T

D
B

B
C
L L
H
H

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Usage Model Usage Model
(Thread) (g) L C H(WAF) T øB (Thread) (g) L øD T øB H(WAF)
22PF 31 (43) Hex.19 M16×1.5
For oxygen For oxygen (52) (19.8)
For Oxygen 22PFF 29 23.5 G 1/4 5 For Oxygen 22SF 80 M16×1.5 5 Hex.19
torch side (43.5) Hex.17 gauge side
25PF 26 W12.5-20
For fuel gas M16×1.5 For fuel gas M16×1.5
For Fuel Gas 33PF 36 (44.5) 25.5 Hex.19 left-hand 7.5 For Fuel Gas 33SF 96 (54) (22.6) left-hand 5 Hex.19
torch side thread gauge side thread

Plug PHB type (Hose barb with backflow stop valve) Socket SM type (Male thread)
T
T
H

B
B

A C
L H
L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Usage Model (Hose) Usage Model
(g) L C A øH øT øB (Thread) (g) L øD H(WAF) T øB
22PHB 1/4" 31 7.8
For Oxygen (69.6) 23.5 28 15.5 4.5 For Oxygen 22SM Rc 1/4 51 (52) (19.8) 12 R 1/4 7.5
25PHB 5/16" 34 9
33PHB 3/8" 41 10.5
For Fuel Gas (70.6) 25.5 28 15.5 4.5 For Fuel Gas 33SM Rc 3/8 77 (55) (22.6) 14 R 3/8 10
35PHB 5/16" 39 9

Plug PFB type (Female thread with backflow stop valve for torch connection) Socket LINE CUPLA MINI LM-32 (For three port branch piping)
T Mass : 4,300 g
• Dust caps come with the product as standard.
B

C
L
H
(160)
155

Application Mass Dimensions (mm)


Usage Model
(Thread) (g) L C H(WAF) T øB
For oxygen
For Oxygen 22PFB 36 (48.5) 23.5 Hex.19 M16×1.5 4.5
torch side
For fuel gas M16×1.5
For Fuel Gas 33PFB 41 (49) 25.5 Hex.19 left-hand 4.5
torch side thread

Plug PMT type (Male thread)


153
110

T
B

H C
L (160)

Application Mass Dimensions (mm)


Usage Model
(Thread) (g) L C H(WAF) T øB Dimensions (mm)
LINE CUPLA MINI contains: For Oxygen For Fuel Gas Qty
21PMT Rc 1/8 22 43.5 24 Hex.14 R 1/8 5
Supply port 1/4" 3/8" Each 1 pc.
For Oxygen
Gas outlets 22SM 33SM Each 3 pc.
22PMT Rc 1/4 27 45 24 Hex.14 R 1/4 5
Accessories (Plug with backflow stop valve) 22PHB 33PHB Each 3 pc.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 70
For Low Pressure Specifications
Body material Socket : Brass (Chrome plated) Plug : Steel (Chrome plated)
Thread 1/4", 3/8", M16
Size

MINI CUPLA SUPER


Hose barb 1/4", 5/16", 3/8" / 5 mm ID
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 0.7 7 7 102
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Standard material
Heavy-duty push-to-connect type for oxyacetylene piping Û&WRÛ&
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluids

Maximum Tightening Torque Nm {kgf • cm}


0.7 Model S22PF, S22SF, S33PF, S33SF S22SM S33SM
0.7 MPa One-way shut-off Oxygen, Fuel Gas Torque 12 {122} 9 {92} 11 {112}
{7 kgf/cm2}

Flow Direction
Exclusively for welding and cutting Fluid must run from socket to plug.

equipment.
- From cylinders to torches, all piping connections associated with
welding and cutting equipment are push-to-connect operations.
Interchangeability
- Plated body for better corrosion resistance.
To prevent accidental connection, CUPLA for oxygen are not interchangeable with CUPLA for fuel gas.
- Heat-treated plugs for better durability. However, plugs and sockets for oxygen are interchangeable regardless of end configurations and
- Oxygen and fuel gas CUPLA have different configuration sizes with plugs and sockets for fuel gas are interchangeable regardless of end configurations.
sleeves in different appearances, silver colored plating for oxygen Can be connected with MINI CUPLA series.
and copper colored plating for fuel gas, to prevent accidental
interconnection. Minimum Cross-Sectional Area (mm2)
- Smaller diameter design enables wider range of applications. For Oxygen
Plug
- Various types of end configurations have been standardized to Socket S22PH S225PH S22PF S22PN
comply with a wide range of welding and cutting equipment S22SH 15.9 7.5 15.9 15.9
applications. Sockets themselves or plugs themselves are S225SH 7.5 7.5 7.5 7.5
interchangeable with MINI CUPLA’s counterparts. S22SF 15.9 7.5 15.9 15.9
S22SM 15.9 7.5 15.9 15.9
S22SN 15.9 7.5 15.9 15.9
For Fuel Gas
Plug
Socket S33PH S335PH S33PF S33PN
S33SH 28.2 7.5 28.2 15.9
S335SH 7.5 7.5 7.5 7.5
S33SF 28.2 7.5 28.2 15.9
S33SM 28.2 7.5 28.2 15.9
S33SN 15.9 7.5 15.9 15.9

Different CUPLA sizes and


Suitability for Vacuum
sleeve colors prevent Not suitable for vacuum application in either connected or disconnected condition.
accidental interconnection
of oxygen and fuel gas Pressure - Flow Characteristics
[Test conditions] - Fluid : Air - Temperature : Room temperature

Can be connected with MINI CUPLA For Oxygen


0.8
0.7
0.6
0.5
Push-to-connect operation S22SF×S22PH
Flow rate in m3/min

(Built-in automatic shut-off valve in socket) 0.4


Heat-treated steel plugs
for increased durability 0.3
0.2
Plated body for better
corrosion resistance 0.1

Wide variety of end configurations 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
{1} {2} {3} {4} {5} {6} {7} {8}
Pressure in MPa {kgf/cm2}
For Fuel Gas
0.3
Structure and Principle of Backflow Prevention
0.25
Plug with backflow stop valve
0.2
Plugs with backflow stop valve in MINI CUPLA SUPER are designed exclusively for gas welding/ S33SF×S33PH
cutting to prevent occurrence of gas mixing. Possible backflow of gas during operation can be
Flow rate in m3/min

0.15
stopped by cutting the back flow into the cylinder or line. Under gas supply
Such valve is adopted in both fuel gas and oxygen plug. 0.1
Welding/cutting
Gas equipment
Cross-section sketch showing the structure
0.05
Gas Backflow took place

Backflow stop valve Stop Backflow


backflow direction 0 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08
{0.1} {0.2} {0.3} {0.4} {0.5} {0.6} {0.7} {0.8}
To operate at approx. 0.1 MPa {1 kgf/cm2}
Pressure in MPa {kgf/cm2}

71
MINI CUPLA SUPER
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Hose barb) Socket SH type (Hose barb)

D
d

J
J

H
B

B
A C A
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Usage Model (Hose) Usage Model (Hose)
(g) L C A øH øJ øB (g) L ød øD A øJ øB
For Oxygen S22PH 1/4", 5/16" 17 58 23.5 30 11 9.5 4.5 For Oxygen S22SH 1/4", 5/16" 50 (64.5) (19.5) 20 30 9.5 4.5
For Oxygen S225PH 5 mm ID 12 49 23.5 21 11 6.2 3.1 For Oxygen S225SH 5 mm ID 54 (62.5) (19.5) 20 21 6.2 3.1
For Fuel Gas S33PH 5/16", 3/8" 22 59.5 25.5 30 14 11 6 For Fuel Gas S33SH 5/16", 3/8" 73 (68) (22) 22 30 11 6
For Fuel Gas S335PH 5 mm ID 15 50.5 25.5 21 14 6.2 3.1 For Fuel Gas S335SH 5 mm ID 65 (63) (22) 22 21 6.2 3.1
For Fuel Gas S32PH *1 1/4", 5/16" 20 59.5 25.5 30 14 9 4.5 For Fuel Gas S32SH *1 1/4", 5/16" 74 (72.5) (22) 22 30 9 4.5

Plug PF type (Female thread for torch connection) Socket SF type (Female thread for cylinder connection)
T T

B
B

C
H H
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Usage Model Usage Model
(Thread) (g) L C H(WAF) T øB (Thread) (g) L ød T H(WAF) øB
For Oxygen S22PF For oxygen torch side 35 (43) 23.5 Hex.19 M16×1.5 5 For Oxygen S22SF For oxygen torch side 74 (52.5) (19.5) M16×1.5 Hex.19 4.5
For Fuel Gas S33PF For fuel gas torch side 32 (44.5) 25.5 Hex.19
M16×1.5
left-hand thread 7.5 For Fuel Gas S33SF For fuel gas torch side 97 (57.5) (22) M16×1.5
left-hand thread Hex.19 6
For Oxygen S23SF-BS *1 For oxygen torch side 82 (55.5) (19.5) BS 3/8 Hex.21 4.5
Plug PFB type (Female thread with backflow stop valve for toch connection) For Fuel Gas S33SF-BS *1 For fuel gas torch side 88 (59) (22) BS 3/8
left-hand thread Hex.21 6
T
Socket SM type (Male thread)
B

D
d
H

B
L
H T
Application Mass Dimensions (mm) L
Usage Model
(Thread) (g) L C H(WAF) øT øB
For Oxygen S23PFB-2 *1 For oxygen torch side 48 (51) 23.5 Hex.21 BS 3/8 4.5 Application Mass Dimensions (mm)
Usage Model
For Fuel Gas S33PFB-2 *1 For fuel gas torch side 52 (51) 25.5 Hex.21
BS 3/8
left-hand thread 4.5 (Thread) (g) L ød øD H(WAF) T øB
For Oxygen S22SM Rc 1/4 58 (48.5) (19.5) 20 Hex.18 R 1/4 4.5
Plug PN type (Nut type for small diameter hose) For Fuel Gas S33SM Rc 3/8 85 (52) (22) 23 Hex.21 R 3/8 6

Socket SN type (Nut type for small diameter hose)


B

C
L

D
d

H2

B
H1
H1 H2
Application Mass Dimensions (mm)
Usage Model L
(Hose) (g) L C H1 (WAF) H2 (WAF) øB
For Oxygen S22PN 5 mm ID *2 54 (53.5) 23.5 Hex.17 Hex.19 4.5 Application Mass Dimensions (mm)
Usage Model (Hose)
For Fuel Gas S33PN 5 mm ID *2 57 (54.5) 25.5 Hex.17 Hex.19 4.5 (g) L ød øD H1 (WAF) H2 (WAF) øB
For Oxygen S22SN 5 mm ID *2 74 (52) (19.5) 20.5 Hex.18 Hex.19 4.5
Application Example For Fuel Gas S33SN 5 mm ID *2 91 (57) (22) 20.5 Hex.21 Hex.19 4.5
*1 : Made-to-order item.
*2 : Available hose sizes are ø5 mm×ø11.2 mm, ø5 mm×ø11.5 mm and ø5 mm×ø11.8 mm.

Select the combination in accordance with your own application.


Male thread For regulator For extension hose For torch

Suggested combination Suggested combination Suggested combination Suggested combination


SM×PH SF×PH SH×PH SH×PF

Welding and cutting torches

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 72
For Low Pressure Body material
Specifications
Brass
Thread 1/8", 1/4", 3/8"
Size

MOLD CUPLA
Hose barb Hose: 1/4", 3/8" / Braided hose: ø9 mm×ø15 mm
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Mark temperature range Remarks
Seal material
General purpose and mold coolant port coupling Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Fluoro rubber FKM Û&WRÛ& Available on request
Working pressure Valve structure Applicable fluids
0D[LPXPZRUNLQJSUHVVXUHDQGZRUNLQJWHPSHUDWXUHUDQJHRI&83/$IRUEUDLGHGKRVHVGHSHQGXSRQWKH
specifications of braided hoses to be used.
*1: The operable temperature range depends on the operating conditions.
1.0
03D One-way shut-off Straight through Water Heated oil Maximum Tightening Torque Nm {kgf • cm}
{10 kgf/cm2}
Size (Thread) 1/8" 1/4" 3/8"
Torque 5 {51} 9 {92} 11 {112}
Designed for quick replacement for Tighten the nut until it is flush against the hose barb base after pushing a braided hose to the end.

die and mold ! Flow Direction


Fluid flow can be bi-directional
Rust resistant models having many when socket
and plug are

variations. connected.

- Space saving design for molds with closely spaced coolant ports. Interchangeability
- Long sleeve socket facilitates connection/disconnection with plug Sockets and plugs can be connected regardless of end configurations and sizes. K-0 series are not
embedded in mold. LQWHUFKDQJHDEOHZLWKKLJKIORZW\SH.DQG.VHULHV&DQEHFRQQHFWHGZLWK683(5&83/$
- Enables quick mold cooling water line connection/disconnection. Minimum Cross-Sectional Area (mm2)
- Various sizes and end configurations to suit a wide variety of mold

K-03TSHL
Socket

K-02TSM

K-03TSM
applications.

K-02TSH

K-03TSH

K-03SHL
K-02SHL
K-02TSF
K-03SM
K-02SM

K-90SN
K-03SH
K-02SH

K-02SF
- Can be connected with SUPER CUPLA, excluding K3 and K4 types. 3OXJ
- Push-to-connect design. (Built-in automatic shut-off valve in the
K-02PH 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5 15.5
socket) Also available is CUPLA without valve (Please specify in
K-03PH 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
ordering).
K-01PM 19 19 23 23 23 23 23 23 23 23 15.5 23 23 23
- CUPLA for braided hose connection requires no hose clamp.
K-01PM-HH 19 19 23 23 23 23 23 23 23 23 15.5 23 23 23
(Model K-90SN)
K-02PM 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-02PM-HH 19 19 23 23 23 23 23 23 23 23 15.5 23 23 23
K-03PM 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-01PF 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-02PF 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-03PF 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-01PML 19 19 19 19 19 19 19 19 19 19 15.5 19 19 19
K-02PML 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
K-03PML 19 19 28 28 28 28 28 28 28 28 15.5 28 28 28
For Braided Hose Suitability for Vacuum
Not suitable for vacuum application in either connected or disconnected condition.
3OHDVHXVHEUDLGHGKRVHVDYDLODEOHLQWKHPDUNHW
Plug Embedment Dimensions (mm)
Model D* C* L Remarks
K-01PM 20 or more 0 to 3 28 * Socket interference prevents
connection/disconnection
K-01PM-HH 20 or more 0 to 3 24 ZKHQ&H[FHHGVPP
D

Benefits without K-02PM 20 or more 0 to 3 29 * Size D should be bigger than


a hose clamp the outer diameter of the
C K-02PM-HH 20 or more 0 to 3 24 socket wrench to be used.
L (See JISB4636-1, JISB4636-2)
K-03PM 20 or more 0 to 3 30

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
.6+î.30
.6+î.30
.61î.30
.76+î.30
.76+î.30
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
Mold cooling water line 1 10 100

Flow rate in L/min

73
MOLD CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Hose barb) Socket SH type (Hose barb)

D
d

T
B
H
T

N C
Bp

Bd
A C A
L
L
Application Mass Dimensions (mm)
Model (Hose) (g) L øD ød N A C øT øB
Application Mass Dimensions (mm) K-02SH 1/4 52 (67) (21) 18.5 16.8 29 29 8 5
Model (Hose) (g) L A C øH øT øBp øBd K-02TSH *1 1/4 52 (67) (21) 18.5 16.8 29 29 8 5
K-02PH 1/4" 17 42 21 15 12 8 4.5 6 K-03SH 3/8 60 (59) (21) 18.5 16.8 29 21 12 7
K-03PH 3/8" 19 42 21 15 15 12 7 6 K-03TSH *1 3/8 60 (59) (21) 18.5 16.8 29 21 12 7

Plug PM type (Male thread) Socket SM type (Male thread)


T
T H

D
d

B
B

N H
C A
L
L

Application Mass Dimensions (mm)


Model (g)
Application Mass Dimensions (mm) (Thread) L øD ød N A H(WAF) T øB
Model
(Thread) (g) L H(WAF) C T øB K-02SM Rc 1/4 70 (51) (21) 18.5 16.8 29 Hex.17 R 1/4 6
K-01PM Rc 1/8 14 31 Hex.12 15 R 1/8 5.5 K-02TSM *1 Rc 1/4 70 (51) (21) 18.5 16.8 29 Hex.17 R 1/4 6
K-02PM Rc 1/4 20 34 Hex.14 15 R 1/4 6 K-03SM Rc 3/8 82 (52) (21) 18.5 16.8 29 Hex.19 R 3/8 6
K-03PM Rc 3/8 35 35 Hex.17 15 R 3/8 6 K-03TSM *1 Rc 3/8 82 (52) (21) 18.5 16.8 29 Hex.19 R 3/8 6

Plug PF type (Female thread) Socket SF type (Female thread)


T
T

D
d
B

N
C H
A C
H L L

Application Mass Dimensions (mm)


Dimensions (mm) Model
Application Mass (Thread) (g) L øD ød N A C T H(WAF)
Model (g)
(Thread) L H(WAF) C T øB K-02SF R 1/4 57 (46.5) (21) 18.5 16.8 29 14.5 Rc 1/4 Hex.17
K-01PF R 1/8 16 28 Hex.14 15 Rc 1/8 6 K-02TSF *1 R 1/4 57 (46.5) (21) 18.5 16.8 29 14.5 Rc 1/4 Hex.17
K-02PF R 1/4 22 30.5 Hex.17 15 Rc 1/4 6
K-03PF R 3/8 35 32 Hex.21 15 Rc 3/8 6 Socket SHL type (Hose barb)
Plug PML type (Male thread) T
B

C
T

H
C
D
d
H

N
A
L

L Application Mass Dimensions (mm)


Model (Hose) (g) L øD ød N A C øT H øB
Application Mass Dimensions (mm) K-02SHL 1/4 79 (52) (21) 18.5 16.8 (42.5) 4.5
Model 29 21 8
(Thread) (g) L C H T øB K-03SHL 3/8 87 (52) (21) 18.5 16.8 29 21 12 (42.5) 7
K-01PML Rc 1/8 43 33.5 15 30.5 R 1/8 5 K-03TSHL *1 3/8 87 (52) (21) 18.5 16.8 29 21 12 (42.5) 7
K-02PML Rc 1/4 53 33.5 15 33.5 R 1/4 6 *1: Also available without socket valve (Made-to-order item), identified by product code TS (e.g. K-03SH
K-03PML Rc 3/8 71 33.5 15 33.5 R 3/8 6 without valve is K-03TSH). Also available are sockets with sleeve stopper (Made-to-order item).

Plug PM-HH type (Male thread) Socket SN type (For braided hose connection)
H T H1 H2
Plug with internal hexagon socket for Allen wrench
D
d

B
B

C N
A
L
• The photo shows model K-01PM-HH. L

Application Mass Dimensions (mm) Application (Hose)* Dimensions (mm)


Model Mass
(Thread) (g) Outside
L H C T øB Model (g)
Diameter Size (mm) Hose wall
(mm)
thickness
L øD ød N A H1(WAF) H2(WAF) øB
K-01PM-HH Rc 1/8 9 ø11 27 5 15 R 1/8 6 K-90SN ø9×ø15 3±0.3 122 (63) (21) 18.5 16.8 29 Hex.23 Hex.24 8.5
K-02PM-HH Rc 1/4 15 (ø13.4) 29 5 15 R 1/4 6 * Braided hoses for SN type should be made of soft PVC and woven by reinforcement thread.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 74
For Low Pressure Body material
Specifications
Brass

MOLD CUPLA
Thread 1/4", 3/8", 1/2"
Size
Hose barb 3/8", 1/2" hose
Pressure unit MPa kgf/cm2 bar PSI

High Flow Type Working pressure

Seal material
1.0
Seal material
10
Mark
10
Working
temperature range
145
Remarks

High flow type mold coolant port coupling Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Fluoro rubber FKM Û&WRÛ& Available on request
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.

1.0 Maximum Tightening Torque Nm {kgf • cm}


1.0 MPa One-way shut-off Straight through Water Heated oil
Size (Thread) 1/4" 3/8" 1/2"
{10 kgf/cm2}
Torque 9 {92} 11 {112} 20 {204}

Flow rate has doubled to increase Flow Direction

productivity. Fluid flow can be bi-directional when socket and plug are connected.

- High flow type K3 and K4 series are added to MOLD CUPLA series
for mold coolant and heated oil port coupling.
- Almost double flow rate compared with our standard K-01, K-02
and K-03 series, increasing productivity.
- Space saving design for molds with closely spaced coolant ports.
- Long sleeve socket facilitates connection/disconnection with plug Interchangeability
embedded in mold. K3 series sockets and plugs can be connected regardless of end configuration and sizes.
- Enables quick mold coolant hose connection/disconnection. K4 series sockets and plugs can be connected regardless of end configuration and sizes.
K3 series and K4 series are not interchangeable with each other.
Also not interchangeable with other K-0 series.

Minimum Cross-Sectional Area (mm2)


Socket
Plug K3-03SH K3-04SH K3-03SM K3-03SF K4-04SH
K3-03PH 38 38 38 38 -
K3-02PM 38 62.5 62.5 62.5 -
K3-03PM 38 62.5 62.5 62.5 -
K3-03PF 38 62.5 62.5 62.5 -
K4-04PM - - - - 78.5

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Plug Embedment Dimensions (mm)


Model D* C* L Remarks
* Socket interference prevents
K3-02PM 24 or more 0 to 3 31 connection/disconnection
when C exceeds 3 mm.
D

K3-03PM * Size D should be bigger than


24 or more 0 to 3 31
the outer diameter of the
C socket wrench to be used.
Results of reduced cooling time L K4-04PM 32 or more 0 to 3 39 (See JISB4636-1, JISB4636-2)
in the field
A customer replaced conventional K-0 series MOLD
CUPLA with the K3 series and shortened the cooling time Flow Rate – Pressure Loss Characteristics (Comparison with MOLD CUPLA)
from 30 seconds to 21 seconds meaning an 18%
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
reduction per shot and increased productivity by 20%. 1.0 {10}
Temperature checks at 8 positions on the mold showed K-02SH×K-02PM
WKDW VXUIDFH WHPSHUDWXUHV RQ DYHUDJH KDG IDOOHQ E\ Û& K-03SH×K-03PM
providing evidence of the high cooling efficiency. K3-03SH×K3-03PM
K4-04SH×K4-04PM

Flow comparison
Pressure loss in MPa {kgf/cm2}

Coolant water flow rate was checked with a flow meter, which confirmed increase by 1.7 to 1.8 times,
0.1 {1}
when MOLD CUPLA K3 series are used.

Increased by
1.7 to 1.8 times UP
0.01 {0.1}
1 10 100

Flow rate in L/min

Conventional K-0 series K3 series are used.


MOLD CUPLA were used.

75
MOLD CUPLA (High Flow Type) / FLOW METER
Models and Dimensions WAF : WAF stands for width across flats.

Plug PH type (Hose barb / High flow type) Socket SH type (Hose barb / High flow type)

D
d

T
B
N C

H
T

Bd
Bp

A C L
L Dimensions (mm)
Application Mass
Model (Hose) (g) L øD ød N A C øT øB
Application Mass Dimensions (mm) K3-03SH 3/8" 100 (65) (24) 22.5 19 25.5 21 12 7
Model (Hose) (g) L A C øH øT øBp øBd K3-04SH 1/2" 102 (67) (24) 22.5 19 25.5 23 15 10
K3-03PH 3/8" 19 42.5 21 17.5 14 12 7 9.5 K4-04SH 1/2" 226 (82) (32) 30 26.5 34 23 15 10

Plug PM type (Male thread / High flow type) Socket SM type (Male thread / High flow type)
T
T
B

D
d

B
H C
N H
L
A
Application Mass Dimensions (mm) L
Model (g)
(Thread) L C H(WAF) øT øB
K3-02PM Rc 1/4 16 36 17.5 Hex.14 R 1/4 9 Application Mass Dimensions (mm)
Model (g)
K3-03PM Rc 3/8 25 36 17.5 Hex.17 R 3/8 9.5 (Thread) L øD ød N A H(WAF) T øB
K4-04PM Rc 1/2 50 46 21.5 Hex.22 R 1/2 13 K3-03SM Rc 3/8 90 (56) (24) 22.5 19 25.5 Hex.21 R 3/8 12

Plug PF type (Female thread / High flow type) Socket SF type (Female thread / High flow type)
T T

D
d
B

N H
H C A
L L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model (g) Model (g)
(Thread) L H(WAF) C T øB (Thread) L øD ød N A T H(WAF)
K3-03PF R 3/8 30 33 Hex.21 17.5 Rc 3/8 9.5 K3-03SF R 3/8 87 (49) (24) 22.5 19 25.5 Rc 3/8 Hex.21
Notes: Also available without socket valve (Made-to-order item), identified by product code TS (e.g. K3-03SH without valve is K3-03TSH). Also available are CUPLA with sleeve stopper (Made-to-order item).

Specifications
For Low Pressure Body material Body: Brass Graduated tube: Polycarbonate

FLOW METER
Working pressure Applicable fluids Size (Thread) Both ends Rc 3/8 female thread
Pressure unit MPa kgf/cm2 bar PSI
0.5 Working pressure 0.5 5 5 72.5
Maximum flow rate 18 L/min (5 to 18 L/min adjustable)
0.5 MPa Water
Flow meter with special valve for mold cooling line {5 kgf/cm2}
Seal material Seal material Mark Working
temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material

For stable and accurate coolant flow rate. *1: The operable temperature range depends on the operating conditions.

- Graduated scale enables easy visual check of coolant flow rate regardless of operator.
- Built-in flow rate adjustment valve enables desired setting of mold conditions for each Maximum Tightening Torque Nm {kgf • cm}
machine. Torque 11 {112}
- Easy resumption of previously set molding conditions to cut lead times.
- T2 side is equipped with rotary function. Even after fixing the body on T1 side to the
piping, additional screw tightening on T2 side is possible. Models and Dimensions / Flow Direction WAF : WAF stands for width across flats.

Pressure - Flow Characteristics T1 (Female thread) H2


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
0.1 T2
{1} (Female thread)
Application
D
Pressure loss in MPa {kgf/cm2}

0.01
{0.1} H1
L

Fluid must flow in the direction of the arrows.


0.001 Valve opening level of FM-03-B: 6 Dimensions (mm)
{0.01} Model Mass (g)
1 10 100 L D H1(WAF) H2(WAF) T1 T2
Flow rate in L/min FM-03-B 190 (89) (33) Hex.23 Hex.26 Rc 3/8 Rc 3/8

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 76
For Low Pressure Specifications (Metal Body)
Body material (Material symbol) Aluminum alloy (AL), Copper alloy (BR) Stainless steel (SUS)

LEVER LOCK CUPLA


Size (Thread and hose) 3/4" to 2" 2 1/2" 3" 4" 3/4" to 2" 2 1/2" to 3" 4"
MPa 1.8 1.1 0.9 0.7 1.8 1.6 1.1
kgf/cm2 18 11 9 7 18 16 11
Working pressure

Metal Body / Plastic Body bar


PSI
18
261
11
160
9
131
7
102
18
261 232
16 11
160
Working
For bulk flow, low pressure applications Seal material Seal material Mark temperature range
Working temperature range Nitrile rubber NBR Û&WRÛ&
Working pressure Working pressure Valve structure Designs and specifications are subject to
Working
change for improvement without notice Seal material Mark temperature range
Silicone rubber SI Û&WRÛ&
0.7 to 1.8 0.2 to 0.5 Optional seal material Fluoro rubber FKM Û&WRÛ&
0.7 to 1.8 MPa 0.2 to 0.5 MPa Straight through Working temperature range *1
Ethylene-propylene rubber EPDM Û&WRÛ&
{7 to 18 kgf/cm2} {2 to 5 kgf/cm2}
FEP-covered silicone rubber *2 - Û&WRÛ&
Applicable fluids (plastic body CUPLA are for water or air only)
Note: Depending on the temperature of FEP-covered fluoro rubber *2 - Û&WRÛ&
steam / hot water, the heat may damage seal *1: The operable temperature range depends on the operating conditions.
materials.
*2: Made-to-order item (Working pressure : 0.2 MPa {2 kgf/cm 2})

Water Hydraulic oil Air Powder Steam


Specifications (Plastic Body)

Light lever pull-down will connect Body material (Material symbol) Polypropylene (PP)
Size (Thread and hose) 3/4", 1", 1 1/2" 2", 3"

the plug and socket without fail Working pressure *1


MPa
kgf/cm2
0.5
5
0.2
2

ready to flow liquid or gases. bar


PSI
5
72.5
2
29
- This CUPLA complies with diversified applications in liquid or gas Seal material Seal material Mark
Working
temperature range
transportation. Working temperature range Nitrile rubber NBR Û&WRÛ&
- End-face seal structure enables no bumps or hollows on the internal Seal material Mark
Working
temperature range
fluid passage, and ensures smooth fluid transportation. Optional seal material Silicone rubber SI Û&WRÛ&
- A special lip packing (except sizes 3/4” and 1”, silicone rubber, and Working temperature range *2
Fluoro rubber FKM Û&WRÛ&
FEP-covered rubber) employed reduces the load to the lever for easy Ethylene-propylene rubber EPDM Û&WRÛ&
operation. 3UHVVXUHDWÛ&3UHVVXUHUHGXFHVDVWHPSHUDWXUHULVHV
- Connection part dimensions comply with US military specifications *2: The operable temperature range depends on the operating conditions.
MIL-A-A-59326 (MIL-C-27487).
- The variety of body materials, sizes and end configurations has been Maximum Tightening Torque Nm {kgf • cm}
standardized to comply with wide range of applications. Size (Thread) 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4"
- Additional stopper function design will enhance safety (only for Aluminum alloy 50 70 120 140 260 350 410 470
made-to-order metal body product). Torque
Copper alloy {510} {714} {1224} {1428} {2652} {3570} {4182} {4794}
Stainless steel 90 120 220 260 350 480 520 590
{918} {1224} {2244} {2652} {3570} {4896} {5304} {6018}

Valve-less construction is good


for applications that require high flow
Flow Direction
A special lip packing (except sizes 3/4” and 1”, Fluid flow can be bi-directional when socket and plug are connected.
silicone rubber, and FEP-covered rubber)
employed reduces the load to the lever
for easy operation.
A wide variety of seal materials are
available for various fluids.

Various body materials

Various end configurations


Interchangeability
Sockets and plugs can be connected regardless of end configurations if the size is same.
Can be connected with products whose mating part dimensions are in compliance with MIL-A-A-59326.

Suitability for Vacuum (Metal Body) 53.0 kPa {400 mmHg}


Socket only Plug only When connected
- - Operational

Suitability for Vacuum (Plastic Body)


Metal body Plastic body Not suitable for vacuum application in either connected or disconnected condition.
(Aluminum alloy, Copper alloy, and Stainless steel)

Dimensions with Lever Fully Opened


Dimensions E (mm) Size Dimensions E (mm)
Metal Plastic
Size Body material 3/4" (115)
AL BR SUS 1" (126)
3/4" (122.5) (122.5) (111) 1 1/2" (187)
1" (132) (132) (125) 2" (195)
E
E

1 1/4" (183) (183) (179) 3" (249)


1 1/2" (191) (191) (187)
2" (201) (201) (196)
2 1/2" (213) (209) (209)
3" (249) (249) (251)
4" (280) (278) (277)

77
LEVER LOCK CUPLA (Metal)
Models and Dimensions Dimensions of products may differ according to body material. / WAF : WAF stands for width across flats.

LE type (Hose barb) LC type (Hose barb)


Model LC-6TSH made of aluminum alloy
Plug Socket and copper alloy has no rings.

B
B

D
T

T
A C
L
A
L

Dimensions (mm) Dimensions (mm)


Material

Material
Application Application
Model Mass (g) Model Mass (g)
(Hose) L A C øH øT øB (Hose) L A D øT øB
LE-6TPH 3/4" 65 81 52 26 34 21.4 11 LC-6TSH 3/4" 140 85 52 (60.5) 21.4 (11)
LE-8TPH 1" 100 95 58 34 40 27.4 17.5 LC-8TSH 1" 190 99 58 (61) 27.4 (17)
Aluminum alloy

Aluminum alloy
LE-10TPH 1 1/4" 140 102 58 40 48 34.1 23.5 LC-10TSH 1 1/4" 320 104 58 (82) 34.1 (23)
LE-12TPH 1 1/2" 190 107 61 42 58 40.5 29 LC-12TSH 1 1/2" 350 108.5 61 (90) 40.5 (29)
LE-16TPH 2" 290 122 70 48 69 53.2 40 LC-16TSH 2" 430 122.5 70 (100) 53.2 (41.5)
LE-20TPH 2 1/2" 390 134.5 80 50 81 66.7 50 LC-20TSH 2 1/2" 560 136.5 80 (112) 66.7 (54)
LE-24TPH 3" 545 167 101 49.4 97 79 68 LC-24TSH 3" 915 175 100 (139) 79 68
LE-32TPH 4" 850 176 106 51.8 133 105 93 LC-32TSH 4" 1190 180 104 (165) 104 93
LE-6TPH 3/4" 215 90.5 52.5 26 39 21.5 12.5 LC-6TSH 3/4" 320 85 52 (60.5) 21.4 13
LE-8TPH 1" 305 107 60 34.5 41 27.5 20 LC-8TSH 1" 420 99 58 (61) 27.4 19.5
LE-10TPH 1 1/4" 440 102 58 40 48 34.1 25.5 LC-10TSH 1 1/4" 700 104 58 (82) 34.1 25.5
Copper alloy

Copper alloy
LE-12TPH 1 1/2" 560 107 61 42 58 40.5 31.5 LC-12TSH 1 1/2" 720 110 62 (91) 41 33
LE-16TPH 2" 865 131 73 44 70.5 53.5 44.5 LC-16TSH 2" 870 121 70 (100) 53 44
LE-20TPH 2 1/2" 1180 149 84 48 91 67 57 LC-20TSH 2 1/2" 1530 137 83 (113) 67 57
LE-24TPH 3" 1800 171 104 50 102 79 70 LC-24TSH 3" 1795 160 105 (139) 79 68
LE-32TPH 4" 3500 176 109 52 129 105 93 LC-32TSH 4" 3100 163 107 (168) 104 92
LE-6TPH 3/4" 170 90 52 27 35 21 15 LC-6TSH 3/4" 230 86 52 (55) 21 15
LE-8TPH 1" 265 107 60 35 42 27 20 LC-8TSH 1" 340 99 60 (63) 27 20
Stainless steel

Stainless steel

LE-10TPH 1 1/4" 430 111 61 40 48 34 25.5 LC-10TSH 1 1/4" 615 107 61 (85) 34 25.5
LE-12TPH 1 1/2" 530 114 61 40 60 40 33 LC-12TSH 1 1/2" 645 108 61 (91) 40 33
LE-16TPH 2" 790 131 73 45 70 53 44 LC-16TSH 2" 1000 129 73 (101) 53 44
LE-20TPH 2 1/2" 1195 137 80.5 42.7 83 67 56 LC-20TSH 2 1/2" 1270 134 81 (113) 67 57
LE-24TPH 3" 1755 162 99.5 49.2 102 78 68 LC-24TSH 3" 2065 158 100 (139) 79 67
LE-32TPH 4" 2595 174 109 50 130 105 94 LC-32TSH 4" 3020 165 107 (167) 105 94

Plug LA type (Female thread) Socket LD type (Female thread) Model LD-6TSF made of aluminum alloy
and copper alloy has no rings.

T
T

B
D
B

C
H L
L
H

Dimensions (mm) Oct. stands for octagon. Dod.stands for dodecagon. Dimensions (mm) Oct. stands for octagon. Dod.stands for dodecagon.
Material

Material

Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L D H(WAF) øB T
LA-6TPF 3/4" 45 42 26 Hex.36 17 Rc 3/4 LD-6TSF 3/4" 130 53 (62.4) Hex.36 21 Rc 3/4
LA-8TPF 1" 65 52 34 Hex.41 22.5 Rc 1 LD-8TSF 1" 190 64.5 (61) Hex.41 26 Rc 1
Aluminum alloy

Aluminum alloy

LA-10TPF 1 1/4" 110 59 40 Hex.50 27.5 Rc 1 1/4 LD-10TSF 1 1/4" 330 72.5 (82) Hex.50 34 Rc 1 1/4
LA-12TPF 1 1/2" 130 58 42 Oct..60 34.5 Rc 1 1/2 LD-12TSF 1 1/2" 360 70.5 (90) Oct.60 39 Rc 1 1/2
LA-16TPF 2" 170 63.5 48 Oct.70 44.5 Rc 2 LD-16TSF 2" 420 79.5 (100) Oct.70 49 Rc 2
LA-20TPF 2 1/2" 320 85 50 Oct.85 55.5 Rc 2 1/2 LD-20TSF 2 1/2" 550 88.5 (112) Oct.85 59 Rc 2 1/2
LA-24TPF 3" 370 79 52.5 Dod.99 73.5 Rc 3 LD-24TSF 3" 800 89 (140) Dod.99 75 Rc 3
LA-32TPF 4" 640 82 54 Dod.130 100 Rc 4 LD-32TSF 4" 1140 93 (165) Dod.131 94 Rc 4
LA-6TPF 3/4" 145 42 27 Oct.34 20 Rc 3/4 LD-6TSF 3/4" 310 53 (60.5) Hex.36 21 Rc 3/4
LA-8TPF 1" 190 46 32 Oct.41 24 Rc 1 LD-8TSF 1" 430 64.5 (61) Hex.41 26 Rc 1
LA-10TPF 1 1/4" 390 59 40 Hex.50 28 Rc 1 1/4 LD-10TSF 1 1/4" 730 72.5 (82) Hex.50 34 Rc 1 1/4
Copper alloy

Copper alloy

LA-12TPF 1 1/2" 420 58 42 Oct.60 36 Rc 1 1/2 LD-12TSF 1 1/2" 770 70.5 (90) Oct.60 39 Rc 1 1/2
LA-16TPF 2" 560 63.5 48 Oct.70 45 Rc 2 LD-16TSF 2" 990 79.5 (100) Oct.70 49 Rc 2
LA-20TPF 2 1/2" 950 79 50 Dod.84 56 Rc 2 1/2 LD-20TSF 2 1/2" 1290 81.5 (113) Dod.84 61 Rc 2 1/2
LA-24TPF 3" 1210 71 50 Dod.101 70 Rc 3 LD-24TSF 3" 1560 87 (139) Oct.96 77 Rc 3
LA-32TPF 4" 1620 79 53 Dod.127 101 Rc 4 LD-32TSF 4" 3590 91 (165) Oct.126 96 Rc 4
LA-6TPF 3/4" 120 39 27 Oct.33 19 Rc 3/4 LD-6TSF 3/4" 225 52 (55) Oct.32 19 Rc 3/4
LA-8TPF 1" 170 47 33 Oct.41 24 Rc 1 LD-8TSF 1" 350 60 (63) Oct.41 24 Rc 1
Stainless steel

Stainless steel

LA-10TPF 1 1/4" 270 53.5 41 Oct.50 28 Rc 1 1/4 LD-10TSF 1 1/4" 600 68 (85) Oct.50 30 Rc 1 1/4
LA-12TPF 1 1/2" 375 55 40 Oct.58 35.5 Rc 1 1/2 LD-12TSF 1 1/2" 715 72 (87) Oct.58 37.5 Rc 1 1/2
LA-16TPF 2" 505 62 47 Oct.69 45 Rc 2 LD-16TSF 2" 940 78.5 (100) Oct.69 50 Rc 2
LA-20TPF 2 1/2" 825 77 49 Dod.83 56 Rc 2 1/2 LD-20TSF 2 1/2" 1050 82 (113) Dod.83 61 Rc 2 1/2
LA-24TPF 3" 875 72 51 Dod.96 73 Rc 3 LD-24TSF 3" 1605 84 (140) Dod.97 77 Rc 3
LA-32TPF 4" 1470 79 53 Dod.124 100 Rc 4 LD-32TSF 4" 2575 94 (167) Dod.125 97 Rc 4

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 78
LEVER LOCK CUPLA (Metal)
Models and Dimensions Dimensions of products may differ according to body material. / WAF : WAF stands for width across flats.

Plug LF type (Male thread) Socket LB type (Male thread) Model LB-6TSM made of aluminum alloy has no rings.

T T

D
B
B
C
L
L
H

Dimensions (mm) Oct. stands for octagon. Dod.stands for dodecagon. Dimensions (mm)
Material

Material
Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L D øB T
LF-6TPM 3/4" 70 61 26 Hex.36 16 R 3/4 LB-6TSM 3/4" 110 53 (60.5) (17) R 3/4
LF-8TPM 1" 90 73 34 Hex.41 22 R1 LB-8TSM 1" 170 65 (61) (235) R1
Aluminum alloy

Aluminum alloy
LF-10TPM 1 1/4" 140 81 40 Hex.50 28 R 1 1/4 LB-10TSM 1 1/4" 310 72 (82) 29.5 R 1 1/4
LF-12TPM 1 1/2" 150 80.5 42 Oct.55 34.5 R 1 1/2 LB-12TSM 1 1/2" 340 71.5 (90) 36 R 1 1/2
LF-16TPM 2" 220 89.5 48 Oct.65 44.5 R2 LB-16TSM 2" 400 79.5 (100) (46) R2
LF-20TPM 2 1/2" 370 101 50 Oct.80 56 R 2 1/2 LB-20TSM 2 1/2" 530 88.5 (112) (57.5) R 2 1/2
LF-24TPM 3" 470 106 52 Dod.99 73 R3 LB-24TSM 3" 715 90 (139) 76 R3
LF-32TPM 4" 875 116 54 Dod.130 100 R4 LB-32TSM 4" 920 92 (165) 99 R4
LF-6TPM 3/4" 185 59 27 Oct.34 20 R 3/4 LB-6TSM 3/4" 260 52 (53) 19.5 R 3/4

Stainless steel (Available on request) Copper alloy (Made-to-order item)


LF-8TPM 1" 280 69 32 Oct.41 24 R1 LB-8TSM 1" 355 63 (62) 26 R1
LF-10TPM 1 1/4" 460 81 40 Hex.50 28 R 1 1/4 LB-10TSM 1 1/4" 620 71 (84) 28 R 1 1/4
Copper alloy

LF-12TPM 1 1/2" 500 80.5 42 Oct.55 36 R 1 1/2 LB-12TSM 1 1/2" 700 71 (91) 36 R 1 1/2
LF-16TPM 2" 750 89.5 48 Oct.65 45 R2 LB-16TSM 2" 950 81 (100) 51 R2
LF-20TPM 2 1/2" 1290 98 50 Dod.83 56 R 2 1/2 LB-20TSM 2 1/2" 1250 86 (113) 63 R 2 1/2
LF-24TPM 3" 1480 103 50.8 Dod.96 73 R3 LB-24TSM 3" 1780 92 (139) 78 R3
LF-32TPM 4" 3155 113 53 Dod.126 100 R4 LB-32TSM 4" 2540 98 (168) 101 R4
LF-6TPM 3/4" 175 59 27 Oct.33 19 R 3/4 LB-6TSM 3/4" 210 52.5 (55) 20 R 3/4
LF-8TPM 1" 255 69 33 Oct.41 24 R1 LB-8TSM 1" 300 63 (63) 25.5 R1
Stainless steel

LF-10TPM 1 1/4" 415 80 42 Oct.50 29.5 R 1 1/4 LB-10TSM 1 1/4" 520 70.5 (85) 34 R 1 1/4
LF-12TPM 1 1/2" 575 80 40 Oct.58 36.5 R 1 1/2 LB-12TSM 1 1/2" 580 71.5 (87) 38 R 1 1/2
LF-16TPM 2" 680 90 46.5 Oct.69 46 R2 LB-16TSM 2" 780 78.5 (101) 50.5 R2
LF-20TPM 2 1/2" 1020 99 49 Dod.83 56 R 2 1/2 LB-20TSM 2 1/2" 980 84 (113) 66 R 2 1/2
LF-24TPM 3" 1415 103 51 Dod.96 73 R3 LB-24TSM 3" 1490 92 (139) 78.5 R3
LF-32TPM 4" 2275 112 53 Dod.124 100 R4 LB-32TSM 4" 2080 92 (167) 103.5 R4

Plug L-PD type (Plug cap) Socket L-SD type (Socket cap)
L
A
D

A
L

Dimensions (mm) Dimensions (mm)


Material

Material

Model Size Mass (g) Model Size Mass (g)


L A D L A øD
L-6PD 3/4" 100 46 12 (54) L-6SD 3/4" 35 32 8 32
L-8PD 1" 145 54 11.5 (62) L-8SD 1" 45 44 10 36.7
Aluminum alloy

Aluminum alloy

L-10PD 1 1/4" 230 60 13 (83) L-10SD 1 1/4" 70 57 14 45.5


L-12PD 1 1/2" 295 68 17 (91) L-12SD 1 1/2" 90 54 15 53.4
L-16PD 2" 360 68 11 (100) L-16SD 2" 140 62 13 63
L-20PD 2 1/2" 435 72 15 (113) L-20SD 2 1/2" 210 69 20 75.8
L-24PD 3" 690 72 10 (139) L-24SD 3" 290 71 15 91.5
L-32PD 4" 870 76 15 (167) L-32SD 4" 960 74 16 119.4
L-6PD 3/4" 220 45 11 (53) L-6SD 3/4" 160 34 8 32.1
L-8PD 1" 315 53 12 (62) L-8SD 1" 150 44 10 36.7
L-10PD 1 1/4" 610 61 13 (84) L-10SD 1 1/4" 210 55 12 45.5
Copper alloy

Copper alloy

L-12PD 1 1/2" 645 69 17.5 (91) L-12SD 1 1/2" 290 54 15 53.4


L-16PD 2" 830 68 11 (100) L-16SD 2" 420 61 12 63
L-20PD 2 1/2" 980 71 14 (113) L-20SD 2 1/2" 630 69 19 75.7
L-24PD 3" 1380 81 20 (139) L-24SD 3" 860 71 15 91.5
L-32PD 4" 2700 90 26 (168) L-32SD 4" 1780 74.5 16 119.4
L-6PD 3/4" 180 45 12 (55) L-6SD 3/4" 95 39 12 32
L-8PD 1" 265 52 11 (63) L-8SD 1" 145 45 12 37
Stainless steel

Stainless steel

L-10PD 1 1/4" 475 60 11 (85) L-10SD 1 1/4" 250 51 10 45


L-12PD 1 1/2" 545 63 15 (87) L-12SD 1 1/2" 300 54 14 53
L-16PD 2" 720 65 11 (101) L-16SD 2" 490 59.5 12.5 63
L-20PD 2 1/2" 945 71 15 (113) L-20SD 2 1/2" 710 64 14 76
L-24PD 3" 1420 72 12 (139) L-24SD 3" 930 68 14 92
L-32PD 4" 2055 77 14 (167) L-32SD 4" 1275 68 14 120

79
LEVER LOCK CUPLA (Plastic)
Models and Dimensions Designs and specifications are subject to change for improvement without notice. / WAF : WAF stands for width across flats.

Plug LE type (Hose barb) Socket LC type (Hose barb)


T

B
T
H
H
B

A C
L A
L

Dimensions (mm) Dimensions (mm)


Material

Material
Application Application
Model Mass (g) Model Mass (g)
(Hose) L A C øH øT øB (Hose) L A H øT øB
LE-6TPH 3/4" 16 74.5 51.5 (23) (32) 20.7 14.2 LC-6TSH 3/4" 64 83 52 (63.5) 20.2 14
LE-8TPH 1" 29 87.5 57.5 (30) (36.5) 26.3 19 LC-8TSH 1" 104 97.5 56.5 (73) 26.2 20
Plastic

Plastic
LE-12TPH 1 1/2" 73 103 61.5 (41.5) (53.5) 40 30 LC-12TSH 1 1/2" 242 109.5 58 (95) 39 29.5
LE-16TPH 2" 122 119 71 (48) (63) 52.5 41 LC-16TSH 2" 269 125 70.5 (105.5) 52.5 41
LE-24TPH 3" 221 151.5 106.5 (45) (91.5) 77 64.5 LC-24TSH 3" 527 161 102 (136.5) 77 64.5

Plug LA type (Female thread) Socket LD type (Female thread)

T T

B
B

C
H L H
L

Dimensions (mm) Dimensions (mm)


Material

Material

Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L H(WAF) øB T
LA-6TPF 3/4" 19 42 (26) Hex.34 21.3 Rc 3/4 LD-6TSF 3/4" 65 49 Hex.32 21.5 Rc 3/4
LA-8TPF 1" 27 59 (34) Hex.43 22 Rc 1 LD-8TSF 1" 98 61 Hex.41 27 Rc 1
Plastic

Plastic

LA-12TPF 1 1/2" 65 67 (42) Ribbed 65 34 Rc 1 1/2 LD-12TSF 1 1/2" 260 77.5 Ribbed 68 39 Rc 1 1/2
LA-16TPF 2" 102 73 (47.5) Ribbed 78 42 Rc 2 LD-16TSF 2" 285 83 Ribbed 80 51 Rc 2
LA-24TPF 3" 211 90 (52.5) Ribbed 108 71 Rc 3 LD-24TSF 3" 444 90.5 Ribbed 109 77.5 Rc 3

Plug LF type (Male thread) Socket LB type (Male thread)

T T

B
H
B

C
H
L
L

Dimensions (mm) Dimensions (mm)


Material

Material

Application Application
Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) øB T (Thread) L H øB T
LF-6TPM 3/4" 23 60 (26) Hex.32 19 R 3/4 LB-6TSM 3/4" 58 49.5 (63.5) 19 R 3/4
LF-8TPM 1" 19 71 (34) Hex.37 23 R1 LB-8TSM 1" 88 61 (73) 23.5 R1
Plastic

Plastic

LF-12TPM 1 1/2" 72 77 (42) Ribbed 63 32 R 1 1/2 LB-12TSM 1 1/2" 227 77.5 (95) 37 R 1 1/2
LF-16TPM 2" 105 84.5 (48) Ribbed 74 44.5 R2 LB-16TSM 2" 251 82.5 (105.5) 48 R2
LF-24TPM 3" 210 102.5 (51.5) Ribbed 100 72 R3 LB-24TSM 3" 397 88 (136.5) 75 R3

Plug L-PD type (Plug cap) Socket L-SD type (Socket cap)
H

A
L
A
L

Dimensions (mm) Dimensions (mm)


Material

Material

Model Size Mass (g) Model Size Mass (g)


L A H L A øD
L-6PD 3/4" 60 45 12 (63.5) L-6SD 3/4" 10 35.5 12 (32.1)
L-8PD 1" 94 55.5 12 (73) L-8SD 1" 18 42.5 11 (36.5)
Plastic

Plastic

L-12PD 1 1/2" 214 65 15 (95) L-12SD 1 1/2" 46 53.5 14 (53.2)


L-16PD 2" 219 70.5 16 (106) L-16SD 2" 68 63 16 (63)
L-24PD 3" 408 77 17.5 (136) L-24SD 3" 102 71 17.5 (109)

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 80
For Medium Pressure Body material
Specifications
Brass Stainless steel (SUS304), Steel (Nickel plated)

1/8", 1/4" 3/4" 1 1/4" 1/8", 1/4" 3/4" 1 1/4"


Size (Thread and hose) 2" 2"

TSP CUPLA
3/8", 1/2" 1" 1 1/2" 3/8", 1/2" 1" 1 1/2"
MPa 5.0 3.0 2.0 1.5 7.5 4.5 3.0 2.0
kgf/cm2 51 31 20 15 76 46 31 20
Working pressure
bar 50 30 20 15 75 45 30 20

For medium pressure general applications PSI 725 435 290 218 1090 653 435 290
Working
Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluids for braided hose
connection type depend upon the Seal material *1 Nitrile rubber NBR Û&WRÛ&
specifications of braided hoses to Working temperature range *2 Fluoro rubber FKM Û&WRÛ& Standard material
1.5 to 7.5 be used. Ethylene-propylene
Û&WRÛ&
rubber EPDM
1.5 to 7.5 MPa Straight through - SUS316 is available as option.
{15 to 76 kgf/cm2} - Maximum working pressure and working temperature range of TSP CUPLA for braided hoses depend upon the
Applicable fluids specifications of braided hoses to be used.
Note: Depending on the *1: Seal material available for braided hoses is nitrile rubber only.
temperature of steam / hot water, *1: Seal material available for steel body is nitrile rubber only.
the heat may damage seal *2: The operable temperature range depends on the operating conditions.
materials.

Water Hydraulic oil Chemicals Air Gas Steam Maximum Tightening Torque Nm {kgf • cm}
3/8"
Valveless structure suits high
Size (Thread) 1/8" 1/4" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
9 14 22 60 90 120 260 280 500
Steel

viscosity fluids! Various body


{92} {143} {224} {612} {918} {1224} {2652} {2856} {5100}

5 9 12 30 50 65 150 160 260


Torque
materials, sizes and end
Brass
{51} {92} {122} {306} {510} {663} {1530} {1632} {2652}

9 14 22 60 90 120 260 280 500


configurations. Stainless steel
{92} {143} {224} {612} {918} {1224} {2652} {2856} {5100}

Braided hose connection types


• Tighten the nut for braided hoses until it is flush against the hose barb base.

Flow Direction
are newly added. Fluid flow can be bi-directional
when socket and plug are
- Valveless construction drastically saves pressure loss and connected.
achieves high flow rate.
- Suitable for high viscosity fluids (such as grease).
- Available in various standard body materials, sizes and end
Interchangeability
configurations to cope with diversified applications and
Sockets and plugs can be connected regardless of end configurations if the first number(s) of the
operating situations. model is the same.
- No hose clamp required! Simple and secure connection to
braided hose. Minimum Cross-Sectional Area (mm2)
Note: See the pages of Seal Material Selection Table at the end of this catalog Model
for the suitability of seal materials to fluids. 1TSP 2TSP 3TSP 4TSP 6TSP 8TSP 10TSP 12TSP 16TSP
End configurations

H type 7.0 19.6 38.4 78.5 176 283 530 804 1256
(Hose barb) (ø3) (ø5) (ø7) (ø10) (ø15) (ø19) (ø26) (ø32) (ø40)
M type / F type 15.9 33.1 78.5 132 226 452 804 1134 1885
(Male thread /
Female thread)
(ø4.5) (ø6.5) (ø10) (ø13) (ø17) (ø24) (ø32) (ø38) (ø49)

Model
2TSN-60 3TSN-90 4TSN-120 4TSN-150 6TSN-190 8TSN-250
End configurations
2TPN-60 3TPN-90 4TPN-120 4TPN-150 6TPN-190 8TPN-250
N type 23.7 56.7 95.0 132 226 415
(For braided hose
connection)
(ø5.5) (ø8.5) (ø11) (ø13) (ø17) (ø23)

Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}


Socket only Plug only When connected
- - Operational

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - Temperature : Û&“Û&
For connection - Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
to braided hoses 2TSP 8TSP

0.5
{5} 10TSP
0.3
{3}
Pressure loss in MPa {kgf/cm2}

0.1
{1}

0.05
{0.5}
0.03
{0.3}

1TSP 3TSP 4TSP 6TSP 12TSP


0.01
{0.1}
1 3 5 10 30 50 100 300

Flow rate in L/min

81
TSP CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug TPH type (Hose barb) Socket TSH type (Hose barb)

T
D
H

B
T
B
A C A
L L

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model (Hose) Model (Hose)
Stainless L øH A C øT øB Stainless L øD A øT øB
Steel Brass steel Steel Brass steel

1TPH 1/8" 12 *1 13 12 41 12 20 15.5 6.5 3 1TSH 1/8" 24 *1 26 24 40 17.5 20 6.5 3


2TPH 1/4" 21 23 21 53 14 29 18 8 5 2TSH 1/4" 63 69 64 55 24 29 8 5
3TPH 3/8" 38 41 38 60 18 32 21 11 7 3TSH 3/8" 95 104 96 62 28 32 11 7
4TPH 1/2" 71 77 71 70 22 39 24 15 10 4TSH 1/2" 176 192 177 74 35 39 15 10
6TPH 3/4" 134 146 135 84 28 48 28 21 15 6TSH 3/4" 348 379 350 90 45 48 21 15
8TPH 1" 327 356 329 105 40 57 36 27 19 8TSH 1" 570 605 570 102 58 57 27 19
10TPH 1 1/4" 495 530 500 121 48 70 39 34.5 26 10TSH 1 1/4" 840 910 850 117 69 70 34.5 26
12TPH 1 1/2" 665 715 660 132 55 75 45 41 32 12TSH 1 1/2" 1060 1140 1070 128 75 75 41 32
16TPH 2" 1330 1430 1345 142 70 80 51 54 40 16TSH 2" 2095 2251 2100 141 98 80 54 40

Plug TPM type (Male thread) Socket TSM type (Male thread)
T H H T

D
B

B
C
L L

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass Stainless L H(WAF) C T øB (Thread) Steel Brass Stainless L øD H(WAF) T øB
steel steel

1TPM Rc 1/8 16 *1 17 17 32 Hex.12 15.5 R 1/8 4.5 1TSM Rc 1/8 25 *1 27 26 30 17.5 Hex.14 R 1/8 4.5
2TPM Rc 1/4 30 33 30 38 Hex.17 18 R 1/4 6.5 2TSM Rc 1/4 66 72 67 42 24 Hex.19 R 1/4 6.5
3TPM Rc 3/8 38 42 38 43 Hex.17 21 R 3/8 10 3TSM Rc 3/8 99 108 100 46 28 Hex.23 R 3/8 10
4TPM Rc 1/2 81 88 81 52 Hex.22 24 R 1/2 13 4TSM Rc 1/2 178 194 179 56 35 Hex.29 R 1/2 13
6TPM Rc 3/4 164 179 165 59 Hex.32 28 R 3/4 17 6TSM Rc 3/4 343 374 346 65 45 Hex.38 R 3/4 18
8TPM Rc 1 273 297 274 73 Hex.41 36 R1 25 8TSM Rc 1 629 665 633 76 58 Hex.50 R1 24
10TPM Rc 1 1/4 520 560 530 83 Hex.50 39 R 1 1/4 32 10TSM Rc 1 1/4 950 1,010 955 86 69 54×ø64 R 1 1/4 32
12TPM Rc 1 1/2 655 705 665 93 Hex.54 *2 45 R 1 1/2 38 12TSM Rc 1 1/2 1180 1275 1190 95 75 58×ø70 R 1 1/2 38
16TPM Rc 2 1240 1345 1250 102 75×ø80 51 R2 50 16TSM Rc 2 2040 2190 2060 108 98 77×ø82 R2 49

Plug TPF type (Female thread) Socket TSF type (Female thread)
T D T
B

C
H L L H

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass Stainless L H(WAF) C T øB (Thread) Steel Brass Stainless L øD H(WAF) T
steel steel

1TPF R 1/8 14 *1 15 14 26 Hex.14 15.5 Rc 1/8 4.5 1TSF R 1/8 25 *1 27 25 27 17.5 Hex.14 Rc 1/8
2TPF R 1/4 28 31 29 34 Hex.17 18 Rc 1/4 6.5 2TSF R 1/4 57 62 57 32 24 Hex.19 Rc 1/4
3TPF R 3/8 43 47 43 38 Hex.21 21 Rc 3/8 10 3TSF R 3/8 83 90 83 35 28 Hex.23 Rc 3/8
4TPF R 1/2 103 113 104 45 Hex.29 24 Rc 1/2 13 4TSF R 1/2 153 167 154 42 35 Hex.29 Rc 1/2
6TPF R 3/4 166 181 167 51 Hex.35 28 Rc 3/4 17 6TSF R 3/4 288 314 289 48 45 Hex.38 Rc 3/4
8TPF R1 321 350 323 60 Hex.41 36 Rc 1 26 8TSF R1 575 607 575 59 58 Hex.50 Rc 1
10TPF R 1 1/4 567 615 573 64 Hex.54 *3 39 Rc 1 1/4 32 10TSF R 1 1/4 821 888 825 64 69 54×ø64 Rc 1 1/4
12TPF R 1 1/2 703 763 630 75 Hex.58 *4 45 Rc 1 1/2 38 12TSF R 1 1/2 1003 1064 1005 71 75 58×ø70 Rc 1 1/2
16TPF R2 1226 1374 1190 83 77×ø82 51 Rc 2 50 16TSF R2 1765 1880 1770 80 98 77×ø82 Rc 2

Plug TPN type (For braided hose connection) Socket TSN type (For braided hose connection)
H2 H1 H1 H2
D
B

C
L L

Application (Hose) *5 Mass (g) Dimensions (mm) Application (Hose) *5 Mass (g) Dimensions (mm)
Model Model
Size (mm) Hose wall thickness Brass Stainless
L H1(WAF) H2(WAF) C øB Size (mm) Hose wall thickness Brass Stainless
L øD H1(WAF) H2(WAF) øB
(mm) steel (mm) steel

2TPN-60 ø6×ø11 2.5±0.25 60 55 (47) Hex.19 Hex.19 18 5.5 2TSN-60 ø6×ø11 2.5±0.25 91 84 (49) 24 Hex.19 Hex.19 5.5
3TPN-90 ø9×ø15 93 87 (52) Hex.23 Hex.24 21 8.5 3TSN-90 ø9×ø15 139 129 (54) 28 Hex.23 Hex.24 8.5
3±0.3 3±0.3
4TPN-120 ø12×ø18 140 130 (60) Hex.27 Hex.27 24 11 4TSN-120 ø12×ø18 222 206 (62) 35 Hex.29 Hex.27 11
4TPN-150 ø15×ø22 182 170 (68) Hex.30 Hex.30 24 13 4TSN-150 ø15×ø22 255 237 (70) 35 Hex.30 Hex.30 13
3.5±0.35 3.5±0.35
6TPN-190 ø19×ø26 261 245 (76) Hex.35 Hex.35 28 17 6TSN-190 ø19×ø26 435 408 (81) 45 Hex.38 Hex.35 17
8TPN-250 ø25×ø33 4±0.4 461 427 (96) Hex.41 Hex.41 36 23 8TSN-250 ø25×ø33 4±0.4 677 633 (93) 58 Hex.50 Hex.41 23
*1 : 1TSP steel is a made-to-order item. *2 : Stainless steel: 54×ø60 *3 : Stainless steel: 54×ø59 *4 : Stainless steel: 58×ø65 *5 : Braided hoses for TPN type and TSN type should be made of soft PVC and woven by reinforcement thread.
- Hydrocarbon type grease is applied to the threaded part of stainless steel nut for TPN type and TSN type to prevent galling.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 82
For Low Pressure Model
Specifications
BV-2TSF BV-3TSF BV-4TSF BV-6TSF BV-8TSF

TSP CUPLA
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
Body material Brass
Pressure unit MPa kgf/cm2 bar PSI

Socket with Ball Valve Working pressure

Seal material
1.0 10
Seal material
10
Mark
145
Working
temperature range

For low pressure general applications Working temperature range *1 CUPLA Part Fluoro rubber FKM
Û&WRÛ&
Ball Valve Part Fluoropolymer resin -
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.

1.0 Maximum Tightening Torque Nm {kgf • cm}


1.0 MPa One-way shut-off Water Hydraulic oil Air Gas Model BV-2TSF BV-3TSF BV-4TSF BV-6TSF BV-8TSF
{10 kgf/cm2}
Torque 9 {92} 12 {122} 30 {306} 50 {510} 65 {663}

One-piece design of TSP CUPLA Flow Direction

socket and ball valve. Fluid flow can be bi-directional when socket and plug are connected.

Sleeve stopper mechanism prevent


accidental disconnection during
connection. (when the valve is open.)
- Socket valve can be opened and shut off while socket
and plug are connected. Interchangeability
- Ball valve design provides for high flow rate. TSP CUPLA plugs of the same size can be connected regardless of end configurations.
- High viscosity fluids such as grease can be applied.
Minimum Cross-Sectional Area (mm2)
Model BV-2TSF BV-3TSF BV-4TSF BV-6TSF BV-8TSF
Handle
Min. cross-sectional area 19.6 44.1 63.6 122 201
Plug • Value of BV type only. The minimum cross-sectional area may vary depending upon the end configuration of the plug.

Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.

Flow Rate – Pressure Loss Characteristics


Sleeve
[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
The handle of the ball valve locks
the sleeve to prevent disconnection 1.0
{10}
of the plug during use. BV-2TSF
BV-3TSF
BV-4TSF
BV-6TSF
BV-8TSF
Pressure loss in MPa {kgf/cm2}

0.1
{1}

0.01
{0.1}
1 10 100 1000
Interchangeable with standard Flow rate in L/min
TSP CUPLA plug in the same size.

Ball Valve Ball Valve


Open Shut
S
O
S

Sleeve is locked. Sleeve is free.

83
TSP CUPLA Socket with Ball Valve
Models and Dimensions WAF : WAF stands for width across flats. Application
Socket BV-TSF type (Female thread)
TSP CUPLA Socket with Ball Valve

TSP CUPLA Socket


+
Commercially Available Ball Valve

Overall length reduced by around 30%


h

L H

Application Mass Dimensions (mm)


Model
(Thread) (g) L h øD H(WAF) T ød Compact and enhanced sealing design
BV-2TSF R 1/4 104 (52.3) (43) 24 Hex.17 Rc 1/4 5 (38.5)
BV-3TSF R 3/8 163 (60.5) (47.5) 28 Hex.21 Rc 3/8 7.5 (44)
Connection part between a Standard TSP CUPLA socket and a
BV-4TSF R 1/2 270 (70.3) (53) 35 Hex.26 Rc 1/2 9 (52)
commercially available ball valve is eliminated for enhanced
BV-6TSF R 3/4 491 (82.8) (66.1) 45 Hex.32 Rc 3/4 12.5 (60.5)
sealing and the overall length is reduced by around 30%.
BV-8TSF R1 904 (102.3) (76.6) 58 Hex.41 Rc 1 16 (76)

Accessory

Can be screwed into CUPLA with


CUPLA ADAPTER female threads, 3/8", 1/2", 3/4"

for Braided Hose


Connection

See page 166 for the details.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 84
For Medium Pressure Body material
Specifications
Brass Stainless steel (SUS304), Steel (Nickel plated)

SP CUPLA Size (Thread)

MPa
  

5.0

3.0

2.0


1.5
  

7.5

4.5

3.0


2.0

Type A Working pressure


kgf/cm2

bar
51
50
31
30
20
20
15
15
76
75
46
45
31
30
20
20

For medium pressure general applications PSI 725 435 290  1090 653 435 290
Mark Working
Seal material temperature range Remarks
Working pressure Valve structure
Seal material *1 Nitrile rubber NBR Û&WRÛ&
Working temperature range *2 Fluoro rubber FKM Û&WRÛ& Standard material
1.5 to 7.5 Ethylene-propylene
EPDM
rubber Û&WRÛ&
1.5 to 7.5 MPa Two-way shut-off *1: Plugs with male thread with nitrile rubber or ethylene-propylene rubber are made-to-order items.
{15 to 76 kgf/cm2} *1: Seal material available for steel body is nitrile and fluoro rubber.
Applicable fluids *2: The operable temperature range depends on the operating conditions.
Note: Depending on the
temperature of steam / hot water,
the heat may damage seal Maximum Tightening Torque Nm {kgf • cm}
materials.
Size (Thread) 1/8" 1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"
Water Hydraulic oil &KHPLFDOV $LU Gas Steam
9 14 22 60 90 120 260  500
Steel
{92} {143} {224} {612} ^` {1224} {2652} ^` {5100}
For medium pressure applications, Torque Brass
5
{51}
9
{92}
12
{122}
30
{306}
50 65 150  260
{510} {663} {1530} ^` {2652}

with automatic shut-off valves in Stainless steel


9
{92}
14
{143}
22
{224}
60
{612}
90 120 260  500
^` {1224} {2652} ^` {5100}

both socket and plug. Various body Plug with male thread type is only available in brass material.

materials, sizes and end Flow Direction


Fluid flow can be bi-directional when socket and plug are connected.
configurations. Plugs with male
thread end are also available.
- Automatic shut-off valves in both socket and plug prevent fluid
spill out on disconnection.
- Available in various standard body materials, sizes and end Interchangeability
configurations to cope with diversified applications and Socket and plug of different sizes cannot be connected.
operating situations. ,QWHUFKDQJHDEOHZLWKFRQYHQWLRQDO63&83/$LQWKHVDPHVL]H
&DQEHFRQQHFWHGZLWK639&83/$EXWWDNHKHHGRIIORZUDWHFKDQJH

Minimum Cross-Sectional Area (mm2)


Model 1SP-A 2SP-A 3SP-A 4SP-A 6SP-A 8SP-A 10SP-A 12SP-A 16SP-A
Min. Cross-sectional area 14 26 51 73  229 395 553 

Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}


Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 1SP-A 2SP-A 3SP-A 4SP-A 6SP-A 8SP-A 10SP-A 12SP-A 16SP-A
Volume of air admixture 0.6 1.1 2.7 3.9 11 17 29 45 

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model 1SP-A 2SP-A 3SP-A 4SP-A 6SP-A 8SP-A 10SP-A 12SP-A 16SP-A
Volume of spillage 0.4  2.1 3.4 9.5 15 29 45 

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
6$î3$
6$î3$
6$î3$
6$î3$
6$î3$
6$î3$
0.1 {1} 6$î3$
6$î3$
Pressure loss in MPa {kgf/cm2}

6$î3$

New self-aligned valve design


provides better seal 0.01 {0.1}

The new design of the valve head makes


smooth self-aligned return to its original
position when socket and plug are
disconnected. This mechanism enhances 0.001 {0.01}
safety sealing of individual socket or plug 1 10 100 1000
when disconnected (1 to 8SP-A Type).
Flow rate in L/min


SP CUPLA Type A
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T T

D
C
H L L H

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Steel Brass Stainless L C H(WAF) T (Thread) Steel Brass Stainless L øD H(WAF) T
steel steel

1P-A R 1/8 17 *1 19 17 29 19 Hex.14 Rc 1/8 1S-A R 1/8 73 *1 79 75 48 24 14 Rc 1/8


2P-A R 1/4 32 34 32 36 22 Hex.17 Rc 1/4 2S-A R 1/4 119 128 130 58 28 19 Rc 1/4
3P-A R 3/8 56 61 56 40 25 Hex.21 Rc 3/8 3S-A R 3/8 187 202 193 65 35 21 Rc 3/8
4P-A R 1/2 112 121 112 44 28 Hex.29 Rc 1/2 4S-A R 1/2 368 397 391 72 45 29 Rc 1/2
6P-A R 3/4 190 205 190 52 36 Hex.35 Rc 3/4 6S-A R 3/4 639 686 645 88 55 35 Rc 3/4
8P-A R1 311 333 310 62 40 Hex.41 Rc 1 8S-A R1 951 1024 962 102 65 41 Rc 1
10P-A R 1 1/4 590 630 620 70 45 Hex.54 *2 Rc 1 1/4 10S-A R 1 1/4 1430 1520 1440 115 77 54 Rc 1 1/4
12P-A R 1 1/2 870 920 880 75 49 Hex.63 *3 Rc 1 1/2 12S-A R 1 1/2 2130 2270 2150 124 88 63 Rc 1 1/2
16P-A R2 1540 1640 1560 80 52 77×ø84 Rc 2 16S-A R2 3280 3510 3310 132 108 77 Rc 2
• The photos above show steel coupling. • The appearance of stainless steel coupling (SUS304) differs slightly from that shown in the photos above.
*1 1P-A (Steel) and 1S-A (Steel) are made-to-order items. *2 Stainless steel: 54×ø59 *3 Stainless steel: 63×ø67

Plug Male thread


T

H C
L

Application Mass (g) Dimensions (mm)


Model
(Thread) Brass L C H(WAF) T
1P-M-A Rc 1/8 24 (40) 19 Hex.14 R 1/8
2P-M-A Rc 1/4 41 (44) 22 Hex.17 R 1/4
3P-M-A Rc 3/8 71 (51) 25 Hex.21 R 3/8
4P-M-A Rc 1/2 149 (62) 28 Hex.27 R 1/2
6P-M-A Rc 3/4 295 (75) 36 Hex.35 R 3/4
8P-M-A Rc 1 406 (83) 40 *4 Hex.41 R1
*4 Model 8P-M-A indicates an approximate insertion length because there is no difference in level on the body.

Accessory

CUPLA ADAPTER SLEEVE STOPPER


for Braided Hose Connection for SP CUPLA Type A
Can be screwed into CUPLA with Sleeve stopper exclusively for SP CUPLA Type A sockets.
female threads, 3/8", 1/2", 3/4" Attaching the sleeve stopper after connection of
socket and plug locks the sleeve of the socket
and prevents unexpected disconnection.

Attached to SP CUPLA Type A

See page 166 for the details. See page 165 for the details.

Related product

For Medium Pressure / Connectable Made-to-order


with residual pressure [With Purge Valve]
SP CUPLA TypeA PV Type Purge Valve
The small purge valve is
SP CUPLA Type A equipped with residual pressed and completes the
pressure eliminating valve. connection by releasing the
residual pressure.
- Automatic shut-off valves in both socket and plug prevent
fluid spill out on disconnection.
- Smooth connection even when there is residual pressure
when connecting.
- No residual pressure eliminating operation required
on your piping. Just connect to purge the remaining pressure.
See page 161 for the details.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 86
For Medium Pressure Body material
Specifications
Brass (Nickel plated)

HOT WATER CUPLA


Size (Thread) Plug : R 1/4, R 3/8, R 1/2 / Socket : Rc 1/4, Rc 3/8, Rc 1/2
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 2.0 20 20 290

HW Type
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material

For temperature control piping *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluids *


* This product is designed for use with water from Maximum Tightening Torque Nm {kgf • cm}
Û& WR Û& :KHQ XVHG ZLWK RWKHU IOXLGV
check the suitability of the seal and body Size (Thread) 1/4" 3/8" 1/2"
2.0 material.
Torque 9 {92} 12 {122} 30 {306}
2.0 MPa Two-way shut-off Water Steam On installation or removal always use correct size spanner / wrench on the hexagon section of socket/plug body.
{20 kgf/cm2}

Flow Direction
The most suitable rubber for hot Fluid flow can be bi-directional when socket and plug are connected.

water adopted. Best suited for hot


water applications such as plastic
moldings.
- The safety lock function prevents accidental disconnection Interchangeability
caused by vibration or impact. Socket and plug of different sizes cannot be connected.
SP CUPLA Type A and HW Type CUPLA of the same size can be connected regardless of end
- Nickel plated on the liquid contact parts to improve corrosion configurations.
resistance. However, SP CUPLA Type A has different seal material characteristics, so the product specification
and durability will differ.
- The socket has double O-ring for improved seal. Conduct performance evaluation test under your actual operating environment and conditions within
range of the working conditions of the product.

Minimum Cross-Sectional Area (mm2)


Model HW-2S-F×HW-2P-M HW-3S-F×HW-3P-M HW-4S-F×HW-4P-M
Min. Cross-sectional area 26 51 73

Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}


Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model HW-2S-F×HW-2P-M HW-3S-F×HW-3P-M HW-4S-F×HW-4P-M
Volume of air 1.2 2.7 3.9

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model HW-2S-F×HW-2P-M HW-3S-F×HW-3P-M HW-4S-F×HW-4P-M
Volume of spillage 0.8 2.1 3.2

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
HW-2S-F×HW-2P-M
HW-3S-F×HW-3P-M
HW-4S-F×HW-4P-M
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100

Flow rate in L/min


Safety lock function (Sleeve lock)

Sleeve A A
How to lock How to unlock
Plug
Slide the Lock Ring in the Socket Slide the Lock Ring in the
direction of the arrow A and direction of the arrow A and
rotate it simultaneously. rotate it simultaneously.
When the Stopper is aligned When the Stopper is aligned
with the shallower cutout on with the deeper cutout on
the Lock Ring, it will be in an the Lock Ring, it will be in a
inseparable state. Connected state Stopper separable state. Connected state Stopper
(before lock) Lock Ring (locked) Lock Ring
Unlocked Locked

87
HOT WATER CUPLA HW Type
Models and Dimensions WAF : WAF stands for width across flats.

Plug Male thread Socket Female thread


T T

D
D

H * H

L L

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L * øD H (WAF) T (Thread) L øD H (WAF) T
HW-2P-M Rc 1/4 41 (44) 22  Hex.17 R 1/4 HW-2S-F R 1/4 150 (66)  Hex.19 Rc 1/4
HW-3P-M 5F 71 (51) 25 23 Hex.21 5 HW-3S-F 5 247 (74) 35 Hex.24 5F
HW-4P-M Rc 1/2 149 (62)  30 Hex.27 R 1/2 HW-4S-F R 1/2  () 45 Hex.30 Rc 1/2

Approximate time for Valve / O-ring replacement *Test results by us

Test conditions ‡7HVWLQJGHYLFH0ROGWHPSHUDWXUHFRQWUROOLQJPDFKLQH‡)OXLG&OHDQZDWHU‡7HVWWHPSHUDWXUHÛ&Û&‡7HVWFRQGLWLRQ&RQWLQXRXVWHVWZLWK&83/$FRQQHFWHG

Please replace the whole


when CUPLA in approximately 1000
Valve Hot water
Ý& hours.
The valve cannot be replaced. á*

Before test (unused) After 1000 hours of use

Please replace the whole


when CUPLA in approximately 3000 Hot water
Ý& hours.
á*
The valve cannot be replaced.

Before test (unused) After 3000 hours of use


Please replace the O-rings of The packing
when the Socket in approximately starts to swell
O-ring Ý& 700 hours.
Please replace the two O-rings at once.

Please replace the O-rings of Accessory


when the Socket in approximately
O-ring (2 pieces/set)
Ý& 2000 hours.
Please replace the two O-rings at once. Please apply grease at the replacement.

Large
The compression set of the O-ring when used with hot water.

*XLGHIRU5HSODFHPHQW Û& *XLGHIRU5HSODFHPHQW Û&


700 hours 2000 hours

Compression
set
500 700 1000 1500 2000 2500 3000 3500 hours

&DXWLRQ
+RWZDWHUFRQWLQXRXVIORZWHVWE\DPROGWHPSHUDWLRQFRQWUROOHU $OWKRXJK ZH KDYH FRQILUPHG WKDW WKHUH LV QR OHDNDJH LW LV RXU H[SHULPHQWDO YDOXH DQG QRW D
Valve:)RUFRQWLQXRXVXVHRIKRXUVDWÝ&KRXUVDWÝ& JXDUDQWHHGYDOXH3OHDVHFRQVLGHUDERYHKRXUVMXVWDVDJXLGH7KHGXUDELOLW\RIWKHVHDOGLIIHUV
GHSHQGLQJ RQ WKH FXVWRPHUV XVDJH FRQGLWLRQV 1XPEHU RI FRQQHFWLRQ  GLVFRQQHFWLRQ IOXLG
O-ring:)RUFRQWLQXRXVXVHRIKRXUVDWÝ&KRXUVDWÝ& DGGLWLYHVHWF
• Air will be admixed at the time of connection. Please purge the air by the equipment side when using with hot water.
• If additives are mixed in water or the piping is filled with steam, the lifetime of the seal will be decreased.
When using in such an environment, conduct performance evaluation test by actual product.

%HIRUHXVHSOHDVHEHVXUHWRUHDG³6DIHW\*XLGH´GHVFULEHGDWWKHHQGRIWKLVERRNDQG³,QVWUXFWLRQ6KHHW´WKDWFRPHVZLWKWKHSURGXFWV 
For Medium Pressure Body material
Specifications
Brass Stainless steel (SUS 304)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"

ZEROSPILL CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 3.5 36 36 508
Working
Seal material Mark temperature range Remarks
Seal material Nitrile rubber NBR Û&WRÛ& Standard material
Working temperature range *1
Low spill type for medium pressure use Fluoro rubber FKM Û& to Û& Standard material
Ethylene-propylene
rubber EPDM Û& to Û& Standard material
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.

3.5 Maximum Tightening Torque Nm {kgf • cm}


3.5 MPa Two-way shut-off Water Hydraulic oil &KHPLFDOV Air Gas
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
{35 kgf/cm2} (Spill Reduction)
Brass 9 {92} 12 {122} 30 {306} 50 {510} 65 {663}
Torque

Unique seal design reduces both Stainless steel 14 {143} 22 {224} 60 {612} 90 {918} 120 {1224}

liquid spillage and air ingress. Flow Direction


Fluid flow can be bi-directional when socket and plug are connected.
- New valve design offers smooth zero-friction movement.
- Push to connect design.
- The variety of body materials, sizes and end configurations has
been standardized to comply with wide range of applications.
- Automatic shut-off valves in both socket and plug prevent fluid
spill out on disconnection.
Interchangeability
Socket and plug of different sizes cannot be connected.

Minimum Cross-Sectional Area (mm2)


Model ZEL-2SP ZEL-3SP ZEL-4SP ZEL-6SP ZEL-8SP
Min. cross-sectional area 31 60.5 86.5 160.6 188.7

Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}


Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model ZEL-2SP ZEL-3SP ZEL-4SP ZEL-6SP ZEL-8SP
Volume of air admixture 0.16 0.21 0.37 1.12 1.52

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model ZEL-2SP ZEL-3SP ZEL-4SP ZEL-6SP ZEL-8SP
Volume of spillage 0.06 0.12 0.20 0.43 0.55
‡5HSHDWHGFRQQHFWLRQVDQGGLVFRQQHFWLRQVRI&83/$RUWKHXVHRIIOXLGVZLWKORZYLVFRVLW\PD\FDXVHVRPHVSLOODJH

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
=(/6î=(/3
=(/6î=(/3
=(/6î=(/3
=(/6î=(/3
=(/6î=(/3
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100 1000

Flow rate in L/min

89
ZEROSPILL CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T
D

D
H C H

L L

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless
steel L C øD H (WAF) T (Thread) Brass Stainless
steel L øD H (WAF) T
ZEL-2P R 1/4 34 32 39 26.1 19 Hex.17 Rc 1/4 ZEL-2S R 1/4 133 125 (56) 28 Hex.21 Rc 1/4
ZEL-3P R 3/8 67 63 44.5 32 25 Hex.23 Rc 3/8 ZEL-3S R 3/8 255 239 (66) 35 Hex.27 Rc 3/8
ZEL-4P R 1/2 117 109 52.5 36.8 32 Hex.29 Rc 1/2 ZEL-4S R 1/2 404 382 (76) 42 Hex.32 Rc 1/2
ZEL-6P R 3/4 264 248 68.5 48 39.5 Hex.36 Rc 3/4 ZEL-6S R 3/4 829 784 (95.5) 55 Hex.42 Rc 3/4
ZEL-8P R1 359 339 76.5 56 46 Hex.42 Rc 1 ZEL-8S R1 1406 1326 (114.5) 65 Hex.50 Rc 1
• The photos above show stainless steel model ZEL-8P and ZEL-8S. The profiles of brass couplings are the same as those of the stainless steel couplings.

Main Features
Unique seal design reduces both liquid spillage and air ingress
To compare with SP CUPLA Type A.

Volume of spillage: Volume of air ingress:


about 96% less vs SP CUPLA Type A about 94% less vs SP CUPLA Type A

SP CUPLA Type A ZEROSPILL CUPLA

Connected Disconnected Connected Disconnected *blue colored water is used to show


volume of spillage clearly.

Reliable zero friction valve

New valve design offers smooth zero-friction movement


resulting in reduced chance of malfunction caused by
deterioration of valve parts.

Accessory
Push-to-connect design One-hand easy operation
Can be screwed into

Just push the plug into the socket for simple and secure
CUPLA ADAPTER CUPLA with female
threads, 3/8", 1/2", 3/4"
connection. for Braided Hose
This reduces connection time and improves efficiency. Connection

Just push the plug into the socket Simple and secure connection
See page 166 for the details.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 90
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1" 1 1/4", 1 1/2" 2"

HSP CUPLA
MPa 20.6 18.0 14.0
kgf/cm2 210 183 142
Working pressure
bar 206 180 140
PSI 2990 2610 2030
Working
For hydraulic pressure from 14.0 to 20.6 MPa {142 to 210 kgf/cm2} Seal material
Seal material Mark temperature range Remarks

Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material


Working pressure Valve structure Applicable fluid
Fluoro rubber FKM Û&WRÛ& Available on request
*1: The operable temperature range depends on the operating conditions.
14.0 to 20.6
14.0 to 20.6 MPa Two-way shut-off Hydraulic oil Maximum Tightening Torque Nm {kgf • cm}
{14.0 to 210 kgf/cm2}
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2"

Special steel body is tough against Female thread


28
{286}
45
{459}
90 100 180 290 350 500
{918} {1020} {1836} {2958} {3570} {5100}

vibration and impact! Male and female Torque Male taper thread
28
{286}
45
{459}
90 100
{918} {1020}
- - - -

thread end configurations are available. Parallel male thread


25
{255}
35
{357}
60 120
{612} {1224}
- - - -

Low pressure loss characteristic suits Flow Direction


hydraulic equipment applications. Fluid flow can be bi-directional when socket and plug are connected.

- Quenched special steel body!


Powerful impact resistance, especially against impulses.
- Automatic shut-off valves in both socket and plug prevent fluid spill
out on disconnection.
- In addition to conventional female thread type, male thread types
(THSL[HWLYLK[OYLHKTHSLWHYHSSLS[OYLHK^P[OáMSHYLHUKTHSL
WHYHSSLS[OYLHK^P[OáJVULZLH[) are available. Male thread types Interchangeability
are designed especially for direct connection to hydraulic power
4HSP with 6HSP or 10HSP with 12HSP can be connected with each other.
units effectively. Other combinations of different sizes are not connectable.
- Male parallel thread type complies with both metal seal and O-ring seal.
(In case of O-ring seal, O-rings available in the market can be used.) Minimum Cross-Sectional Area (mm2)
- Optional HSP-DC CUPLA series are available for die-casting machine
Model 2HSP 3HSP 4HSP 6HSP 66HSP 8HSP 10HSP 12HSP 16HSP
applications with severe pressure variation. Minimum
21 37 77 77 145 203 595 595 1084
- The overall length of male thread type is shorter than that of female cross- sectional area

thread type plus conversion nipple available in the market.


- PL type (Safety sleeve lock type) for 2HS to 8HS (except 66HS) with Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
female thread is also available as standard. Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Male parallel thread
Model 2HSP 3HSP 4HSP 6HSP 66HSP 8HSP 10HSP 12HSP 16HSP
Volume of air 0.7 1.9 3.5 3.5 8.2 12.4 44 44 156

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
1.0
{10}
Male tapered thread 66HSP

2HSP
Male parallel thread 0.1
{1}
Pressure loss in MPa {kgf/cm2}

PL type (safety sleeve lock type)


See page 93 for the details.
4HSP 8HSP 16HSP
The body material is quenched 0.01
{0.1} 3HSP 6HSP 10HSP
to cope especially with impulses
12HSP

Both socket and plug have built-in automatic


shut-off valves. Valve design differs depending 0.001
on sizes. The photo is for 6HS & 6HP {0.01}
1 10 100 1000

Flow rate in L/min


Body is made of special steel
The flow volume of male thread type is increased by 5 to 10% compared with
that of female thread type with conversion nipple.
Various end configurations

Precautions for use


Female tapered thread
There is no interchangeability between HSP CUPLA and 210 CUPLA, 280 CUPLA or
450B CUPLA. Do not connect to each other even if sizes are similar.

91
HSP CUPLA
Models and Dimensions Product appearance may vary by size. / WAF : WAF stands for width across flats.

Plug HP type (Female tapered thread) Socket HS type (Female tapered thread)
T T

D
D

C
H L L H

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L øD C H(WAF) T (Thread) L øD H(WAF) T
2HP R 1/4 40 32 20.5 17.5 Hex.19 Rc 1/4 2HS R 1/4 134 49 (27.5) 19 Rc 1/4
3HP R 3/8 68 38 25 22.5 Hex.23 Rc 3/8 3HS R 3/8 226 60 (33) 23 Rc 3/8
4HP R 1/2 124 44 32 27.5 Hex.29 Rc 1/2 4HS R 1/2 485 (72) (43) 35 Rc 1/2
6HP R 3/4 148 50 35 27.5 Hex.32 Rc 3/4 6HS R 3/4 460 (72) (43) 35 Rc 3/4
66HP R 3/4 232 51 40 28 35 Rc 3/4 66HS R 3/4 569 78.5 (47) 35 Rc 3/4
8HP R1 361 61 47 36 41 Rc 1 8HS R1 1042 93 (58) 46 Rc 1
10HP R 1 1/4 886 80 64 58 58 Rc 1 1/4 10HS R 1 1/4 2586 138 87 58 Rc 1 1/4
12HP R 1 1/2 810 80 64 58 58 Rc 1 1/2 12HS R 1 1/2 2510 138 87 58 Rc 1 1/2
16HP R2 3307 115 100 83 90 Rc 2 16HS R2 7286 198 123 80 Rc 2

Plug HP-R type (Male tapered thread) Socket HS-R type (Male tapered thread)

T T

D
D

H C H
L L

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L øD C H(WAF) T (Thread) L øD H(WAF) T
2HP-R Rc 1/4 60 (49) 21 17.5 Hex.19 R 1/4 2HS-R Rc 1/4 148 (66) (27.5) Hex.19 R 1/4
3HP-R Rc 3/8 102 (55.5) 25 22.5 Hex.23 R 3/8 3HS-R Rc 3/8 245 (77.5) (33) Hex.23 R 3/8
4HP-R Rc 1/2 171 (63) 31 27.5 Hex.29 R 1/2 4HS-R Rc 1/2 466 (90) (43) Hex.29 R 1/2
6HP-R Rc 3/4 197 (66) 35 27.5 Hex.32 R 3/4 6HS-R Rc 3/4 493 (93) (43) Hex.32 R 3/4

Plug HP-GP type (4HSLWHYHSSLS[OYLHK^P[OáMSHYL) Socket HS-GP type (4HSLWHYHSSLS[OYLHK^P[OáMSHYL)

T O-ring mounting position O-ring mounting position T


D

A
A C
B H H B
L L

Application* O-ring Dimensions (mm) Application* O-ring Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) size L øD A B C H(WAF) T (Thread) size L øD A B H(WAF) T
2HP-GP G 1/4 62 P-11 (52.5) 21 (4.5) 16 17.5 Hex.19 G 1/4B 2HS-GP G 1/4 149 P-11 (69.5) (27.5) (4.5) 16 Hex.19 G 1/4B
3HP-GP G 3/8 103 P-14 (60.5) 25 (4.5) 18 22.5 Hex.23 G 3/8B 3HS-GP G 3/8 246 P-14 (82.5) (33) (4.5) 18 Hex.23 G 3/8B
4HP-GP G 1/2 173 P-18 (66) 31 (5.5) 20 27.5 Hex.29 G 1/2B 4HS-GP G 1/2 476 P-18 (93) (43) (5.5) 20 Hex.29 G 1/2B
6HP-GP G 3/4 203 P-24 (69) 35 (5.5) 22 27.5 Hex.32 G 3/4B 6HS-GP G 3/4 498 P-24 (96) (43) (5.5) 22 Hex.32 G 3/4B

Plug HP-GS type (4HSLWHYHSSLS[OYLHK^P[OáJVULZLH[) Socket HS-GS type (4HSLWHYHSSLS[OYLHK^P[OáJVULZLH[)

T O-ring mounting position O-ring mounting position T


D

A H C H A
L L

Application* O-ring Dimensions (mm) Application* O-ring Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) size L øD A C H(WAF) T (Thread) size L øD A H(WAF) T
2HP-GS G 1/4 59 P-11 (48) 21 11.5 17.5 Hex.19 G 1/4B 2HS-GS G 1/4 146 P-11 (65) (27.5) 11.5 Hex.19 G 1/4B
3HP-GS G 3/8 99 P-14 (55.5) 25 13 22.5 Hex.23 G 3/8B 3HS-GS G 3/8 242 P-14 (77.5) (33) 13 Hex.23 G 3/8B
4HP-GS G 1/2 167 P-18 (60.5) 31 14.5 27.5 Hex.29 G 1/2B 4HS-GS G 1/2 469 P-18 (87.5) (43) 14.5 Hex.29 G 1/2B
6HP-GS G 3/4 191 P-24 (63.5) 35 16.5 27.5 Hex.32 G 3/4B 6HS-GS G 3/4 485 P-24 (90) (43) 16.5 Hex.32 G 3/4B
7KHFRXQWHUSDUWRI*3W\SHPXVWEHWKHIHPDOHSDUDOOHOWKUHDGVSHFLILHGLQ-,6%ZLWKÛFRQHVHDWRUWKHFRXSOLQJZLWK2ULQJVHDO
7KHFRXQWHUSDUWRI*6W\SHPXVWEHWKHIHPDOHSDUDOOHOWKUHDG-,6%ZLWKÛIODUHRUWKHFRXSOLQJZLWK2ULQJVHDO
6OHHYHVWRSSHUGHVLJQLVDYDLODEOHIRUPRGHOV+6WR+6(except 66HS).

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 92
HSP CUPLA
Sleeve Stopper Mechanism

HSP CUPLA PL Type


At
Easy to operate sleeve stopper mechanism connection
Align the cutout in the sleeve with the stopper,
and pull the sleeve to connect the plug.
enhances operator safety.
Cutout
Socket
Plug

Stopper

Pull the Sleeve

Locked Sleeve stopper mechanism can be


engaged by rotating sleeve after connection.

Models and Dimensions Product appearance may vary by size. / WAF : WAF stands for width across flats.
Locking
Socket HS-PL type (Female tapered thread) the sleeve
With sleeve lock mechanism
T

Without alignment of the cutout


MARK

with the stopper, disconnection


D

cannot be made.
TRADE

L H
Accidental
disconnection
Model
Application
(Thread)
Mass (g)
Dimensions (mm) is prevented.
L øD H (WAF) T
2HS-PL R 1/4 134 49 (27.5) 19 Rc 1/4 Align the cutout in the sleeve with Locked
3HS-PL R 3/8 226 60 (33) 23 Rc 3/8 the stopper, and pull the sleeve to
4HS-PL R 1/2 485 (72) (43) 35 Rc 1/2 disconnect.
6HS-PL R 3/4 460 (72) (43) 35 Rc 3/4
The stopper is marked with blue for visual understanding.
8HS-PL R1 1042 93 (58) 46 Rc 1

93 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo

94
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"

HYPER HSP CUPLA


Pressure unit MPa kgf/cm2 bar PSI
Working pressure 20.6 210 206 2990
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material

Connects hydraulic piping even with residual pressure up to 20.6 MPa {210 kgf/cm2} *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluid


Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
20.6 Torque 28 {286} 45 {459} 90 {918} 100 {1020} 180 {1836}
20.6 MPa Two-way shut-off Hydraulic oil
{210 kgf/cm2}
Flow Direction

Purge function will set you free Fluid flow can be bi-directional when socket and plug are connected.

from the troublesome residual


pressure elimination before
connection and let you achieve
efficient and frequent hydraulic Interchangeability
,QWHUFKDQJHDEOHZLWKVWDQGDUG+63&83/$SOXJRUVRFNHWLQWKHVDPHVL]H

pipe line coupling. $YRLGFRQQHFWLQJ+<3(5+63&83/$VRFNHWZLWK+<3(5+63&83/$SOXJ


The residual pressure will not release.

- Both socket and plug have built-in automatic shut-off valves Minimum Cross-Sectional Area (mm2)
to prevent fluid spill out when disconnected.
Model 2HP-PV/2HS-PV 3HP-PV/3HS-PV 4HP-PV/4HS-PV 6HP-PV/6HS-PV 8HP-PV/8HS-PV
- Interchangeable with standard HSP CUPLA plug or socket in
Minimum cross-sectional area 21 37 77 77 203
the same size.

Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}


Socket only Plug only When connected
- - Operational

Admixture of Air on Connection 0D\YDU\GHSHQGLQJXSRQWKHXVDJHFRQGLWLRQV (mL)


Model 2HP-PV/2HS-PV 3HP-PV/3HS-PV 4HP-PV/4HS-PV 6HP-PV/6HS-PV 8HP-PV/8HS-PV
Volume of air 0.7 1.9 3.5 3.5 12.4

Connection Load under Residual Pressure (For reference) (N)


Residual pressure / Model 2HP-PV/2HS-PV 3HP-PV/3HS-PV 4HP-PV/4HS-PV 6HP-PV/6HS-PV 8HP-PV/8HS-PV
at 5.0 MPa 50 85 85 85 100
at 10.0 MPa 70 85 85 85 130
at 15.0 MPa 100 100 100 100 170

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- )OXLGYLVFRVLW\î-6 m2/s - Density : 0.87×103 kg/m3

3HS×3HP-PV

0.5
{5}
0.3
{3}

2HS×2HP-PV
Pressure loss in MPa {kgf/cm2}

0.1
{1}

0.05
{0.5}
0.03
{0.3} 8HS×8HP-PV

0.01 4HS×4HP-PV
{0.1} 6HS×6HP-PV
1 3 5 10 30 50 100 300
Flow rate in L/min

Note: Either socket or plug of HYPER HSP CUPLA must be used on the line where the
residual pressure remains. The counterpart of HYPER HSP must be either plug
or socket of standard HSP CUPLA.
When connecting, the purge valve positioned at the point of
plug valve is depressed to release the residual pressure in plug.

95
HYPER HSP CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug HP type (Female thread) Socket HS type (Female thread)


T T

D
D

C
H
L L H

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L øD C H(WAF) T (Thread) L øD H(WAF) T
2HP-PV R 1/4 44 32 20.5 17.5 Hex.19 Rc 1/4 2HS-PV R 1/4 136 49 (27.5) 19 Rc 1/4
3HP-PV R 3/8 72 38 25 22.5 Hex.23 Rc 3/8 3HS-PV R 3/8 225 60 (33) 23 Rc 3/8
4HP-PV R 1/2 138 44 32 27.5 Hex.29 Rc 1/2 4HS-PV R 1/2 485 (72) (43) 35 Rc 1/2
6HP-PV R 3/4 147 50 35 27.5 Hex.32 Rc 3/4 6HS-PV R 3/4 460 (72) (43) 35 Rc 3/4
8HP-PV R1 360 61 47 36 41 Rc 1 8HS-PV R1 1050 93 (58) 46 Rc 1

Residual Pressure Release (or purge) Mechanism


While connecting, the purge valve indicated with a circle is being pushed and releasing the residual pressure

Purge valve

Residual pressure
Socket valve
in the line

Note: Either socket or plug of HYPER HSP CUPLA must be used on the line where the residual pressure remains. The counterpart of HYPER HSP must be either plug or socket of standard HSP CUPLA.
HYPER HSP CUPLA can be connected under the residual pressure in the line,but cannot during pressurizing. It may lead to incomplete connection, durability deterioration or possible valve fly out.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 96
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"

210 CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 20.6 210 206 2990
Working
Seal material Mark temperature range Remarks
Seal material
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material

For hydraulic pressure up to 20.6 MPa {210 kgf/cm2} Fluoro rubber FKM Û&WRÛ& Available on request
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluid

Maximum Tightening Torque Nm {kgf • cm}


20.6
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
20.6 MPa Two-way shut-off Hydraulic oil
Torque 28 {286} 45 {459} 90 {918} 100 {1020} 180 {1836}
{210 kgf/cm2}

Standard hydraulic CUPLA for


Flow Direction
Fluid flow can be bi-directional when socket and plug are connected.

general purposes with a working


pressure up to 20.6 MPa.
Low pressure loss, suitable for
hydraulic equipment. Interchangeability
- General purpose hydraulic CUPLA with a working pressure of Socket and plug of different sizes cannot be connected.
20.6 MPa {210 kgf/cm2}.
- Structure is designed to reduce pressure loss to the lowest, Minimum Cross-Sectional Area (mm2)
and is best for hydraulic applications that need big flow rates. Model 210-2SP 210-3SP 210-4SP 210-6SP 210-8SP
- Both socket and plug have built-in automatic shut-off valves Minimum cross-sectional area 24.5 42.8 77.4 146.5 235.6
that prevent fluid outflow when disconnected.
Suitability for Vacuum 1.3 Pa {1×10-2 mmHg}
Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 210-2SP 210-3SP 210-4SP 210-6SP 210-8SP
Volume of air 0.85 1.02 2.63 8.83 16.04

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3

210-6SP

0.5
{5}
0.3
{3}

210-2SP
Pressure loss in MPa {kgf/cm2}

210-8SP
0.1
{1}

0.05
{0.5}
0.03
The body material is quenched to cope especially with impulses {0.3}
210-4SP
210-3SP
0.01
{0.1}
1 3 5 10 30 50 100 300

Both socket and plug have built-in Flow rate in L/min


automatic shut-off valves

Various end configurations

Precautions for use


There is no interchangeability between 210 CUPLA and HSP CUPLA, 280 CUPLA or
450B CUPLA. Do not connect each other even if some sizes are approximate.

97
210 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T

D
C
H L L H

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L C H(WAF) T (Thread) L øD H(WAF) T
210-2P R 1/4 39 33 18 Hex.19 Rc 1/4 210-2S R 1/4 158 50.5 (30) 22 Rc 1/4
210-3P R 3/8 57 36 18.5 Hex.23 Rc 3/8 210-3S R 3/8 193 54 (33) 23 Rc 3/8
210-4P R 1/2 90 42.5 24 Hex.27 Rc 1/2 210-4S R 1/2 330 65 (39) 29 Rc 1/2
210-6P R 3/4 195 51 28 Hex.35 Rc 3/4 210-6S R 3/4 566 78.5 (48) 35 Rc 3/4
210-8P R1 293 61 35 Hex.41 Rc 1 210-8S R1 861 95 (55) 41 Rc 1

Application Example

Hydraulic control equipment

Construction machinery

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 98
For High Pressure Body material
Specifications
Stainless steel (SUS304)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"

HSU CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 21.0 214 210 3050
Working
Seal material Seal material Mark temperature range
Working temperature range *1 Hydrogenated nitrile rubber *2 HNBR -Û&WRÛ&

Stainless steel CUPLA for high pressure up to 21.0 MPa {214 kgf/cm2} *1: The operable temperature range depends on the operating conditions.
7KHVHDOPDWHULDOVXVHGLQ+68&83/$DUHQRWVXLWDEOHIRU)UHRQJDV
Working pressure Valve structure Applicable fluids
Maximum Tightening Torque N m {kgf • cm}
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
21.0
Torque 28 {286} 35 {357} 70 {714} 100 {1020} 180 {1836}
21.0 MPa Two-way shut-off Water Hydraulic oil Gas
{214 kgf/cm 2} Flow Direction
Fluid flow can be bi-directional
The flow volume is increased by when socket and plug
are connected.

between 14 to 44% while at the


same time the coupled length is Interchangeability
reduced by at least 10% compared Socket and plug of different sizes cannot be connected.

with the S210 CUPLA. Model


Minimum Cross-Sectional Area
HSU-2SP HSU-3SP HSU-4SP HSU-6SP
(mm2)
HSU-8SP
- Body material is excellent corrosion resistant stainless steel (SUS304). Minimum cross-sectional area 27.1 48.2 84.2 143.6 221.2
Suitable for use in tough/harsh environments such as offshore
applications. Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
- Sleeve stopper mechanism can be engaged by rotating sleeve after Socket only Plug only When connected
connection. - - Operational
- Despite having a stainless steel body, the working pressure,
21.0 MPa, of HSU CUPLA is comparable to that of special steel body Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
CUPLA such as HSP CUPLA series.
Model HSU-2SP HSU-3SP HSU-4SP HSU-6SP HSU-8SP
- Both socket and plug have built-in automatic shut-off valves that
Volume of air admixture 0.7 1.5 3.6 6.3 10.9
prevent fluid outflow on disconnection.
- Hydrogenated nitrile rubber (HNBR) is used as a seal material for Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
wide variety of liquids.
Model HSU-2SP HSU-3SP HSU-4SP HSU-6SP HSU-8SP
Volume of spillage 0.6 1.7 3.0 6.8 11.2

Flow Rate – Pressure Loss Characteristics (Hydraulic oil / Water)


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&WRÛ&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
1.0 {10}
HSU-2S×HSU-2P
HSU-3S×HSU-3P
HSU-4S×HSU-4P
HSU-6S×HSU-6P
HSU-8S×HSU-8P
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100 1000
Flow rate in L/min
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
HSU-2S×HSU-2P
HSU-3S×HSU-3P
HSU-4S×HSU-4P
HSU-6S×HSU-6P
HSU-8S×HSU-8P
0.1 {1}
Pressure loss in MPa {kgf/cm2}

0.01 {0.1}

0.001 {0.01}
1 10 100 1000
Flow rate in L/min

99
HSU CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T
D

D
C H
H L L

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L C øD H (WAF) T (Thread) L øD H (WAF) T
HSU-2P R 1/4 49 45.5 27.5 21 Hex.19 Rc 1/4 HSU-2S R 1/4 142 63 28 19 Rc 1/4
HSU-3P R 3/8 86 51.5 32 26.5 Hex.24 Rc 3/8 HSU-3S R 3/8 255 71.5 35 24 Rc 3/8
HSU-4P R 1/2 152 59 39 33 Hex.30 Rc 1/2 HSU-4S R 1/2 479 84 45 30 Rc 1/2
HSU-6P R 3/4 295 74 51.5 42 Hex.38 Rc 3/4 HSU-6S R 3/4 953 106 55 38 Rc 3/4
HSU-8P R1 481 83 58 51 Hex.46 Rc 1 HSU-8S R1 1432 118 65 46 Rc 1

Sleeve Stopper Mechanism

Easy to operate sleeve stopper mechanism enhances operator safety.

At
connection
Cutout
Socket
Plug

Align the cutout in the sleeve


Stopper
with the ball stopper, and pull
the sleeve to connect the plug.

Locked

Sleeve stopper mechanism can be engaged by rotating


sleeve after connection.

Locking
the sleeve

Without alignment of the cutout


with the ball stopper disconnection
cannot be made.

A d t d
Accidental disconnection
s t iis p
prevented.
r v t d

Locked
The stopper is marked with blue for visual understanding.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 100
For High Pressure Specifications
Body material Stainless steel (SUS304)
Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"

S210 CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 20.6 210 206 2990
Working
Seal material Mark temperature range Remarks
Seal material
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material

Stainless steel CUPLA for high pressure up to 20.6 MPa {210 kgf/cm2} Nitrile rubber NBR Û&WRÛ& Made-to-order item
- The products come with dustproof caps.
Working pressure Valve structure Applicable fluids *1: The operable temperature range depends on the operating conditions.

20.6 Maximum Tightening Torque Nm {kgf • cm}


20.6 MPa Two-way shut-off Water Hydraulic oil Gas Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
{210 kgf/cm2}
Torque 28 {286} 35 {357} 70 {714} 100 {1020} 180 {1836}

Stainless steel for excellent Flow Direction

corrosion resistance! Fluid flow can be bi-directional when socket and plug are connected.

The unique “inner seal mechanism”


accepts a working pressure up to
20.6 MPa.
Interchangeability
- Body material is excellent corrosion resistant stainless steel (SUS304).
Socket and plug of different sizes cannot be connected.
Suited for use in tough conditions such as ocean development.
- Although it is made of stainless steel, the unique “inner seal Minimum Cross-Sectional Area (mm2)
mechanism” enables the working pressure of 20.6 MPa
Model S210-2SP S210-3SP S210-4SP S210-6SP S210-8SP
{210 kgf/cm2}, the same as special steel’s.
Minimum cross-sectional area 24 47 84 153 233
- Safety lock (accidental disconnection prevention mechanism)
ensures tight and secured connection under vibration or impacts.
- Both socket and plug have built-in automatic shut-off valves that Suitability for Vacuum 1.3 Pa {1×10-2 mmHg}
prevent fluid outflow on disconnection. Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model S210-2SP S210-3SP S210-4SP S210-6SP S210-8SP
Volume of air 0.8 1.6 3.2 6.3 14.3

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3

S210-2SP S210-3SP S210-4SP S210-6SP

0.5
{5}
0.3
{3}
Pressure loss in MPa {kgf/cm2}

0.1
{1}
S210-8SP

0.05
{0.5}
0.03
{0.3}

0.01
Both socket and plug have built-in {0.1}
automatic shut-off valves 1 3 5 10 30 50 100 300
Flow rate in L/min

Stainless steel (SUS304) body


for excellent corrosion resistance

Safety lock prevents accidental


disconnection of socket and plug

Various end configurations

101
S210 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T
T
D

D
C
H
H L
L

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L C øD H(WAF) T (Thread) L øD H(WAF) T
S210-2P R 1/4 74 50.5 20 22 19 Rc 1/4 S210-2S R 1/4 137 (59) 27 19 Rc 1/4
S210-3P R 3/8 127 59 24 28 24 Rc 3/8 S210-3S R 3/8 226 (68.5) 32 24 Rc 3/8
S210-4P R 1/2 239 70.5 28 35 30 Rc 1/2 S210-4S R 1/2 406 (81) 39.7 30 Rc 1/2
S210-6P R 3/4 446 81.5 35.5 44 38 Rc 3/4 S210-6S R 3/4 710 (97.5) 48 38 Rc 3/4
S210-8P R1 939 100 47.5 58 50 Rc 1 S210-8S R1 1381 (118) 62 50 Rc 1

How to operate the Safety Lock Application Example

How to lock
B
Plug Sleeve Lock Ring Socket

A
Stopper
Connected state (before lock) B

Slide the Lock Ring in the direction of the arrow A and rotate it in either
direction simultaneously. When the Stopper is aligned with the shallow
cutout on the Lock Ring, it will be locked.

How to unlock
B
Plug Sleeve Lock Ring Socket

A
Stopper
Connected state (locked) B

Slide the Lock Ring in the direction of the arrow A and rotate it in either
direction simultaneously. When the Stopper is aligned with the deeper
cutout on the Lock Ring, it will be unlocked.

Ocean development

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 102
For High Pressure Specifications
Body material Special steel (Bright chromate conversion coating : silver color)
Size (Thread) 1/4", 3/8" 1/2", 3/4", 1"

280 CUPLA
MPa 31.5 27.5
kgf/cm2 321 281
Working pressure
bar 315 275
PSI 4570 3990
Working
For hydraulic pressure up to 27.5 to 31.5 MPa {281 to 321 kgf/cm2} Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluid
*1: The operable temperature range depends on the operating conditions.

27.5 to 31.5 Maximum Tightening Torque Nm {kgf • cm}


27.5 to 31.5 MPa Two-way shut-off Hydraulic oil Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
{281 to 321 kgf/cm2}
Torque 28 {286} 40 {408} 80 {816} 100 {1020} 180 {1836}

Generic CUPLA copes with high Flow Direction

pressure lines in hydraulic Fluid flow can be bi-directional when socket and plug are connected.

equipment!
Low pressure loss is ideal for
hydraulic equipment.
- Conforms to international standard ISO 7241-1A. Interchangeability
- General purpose hydraulic CUPLA with the working pressure up 6RFNHWDQGSOXJRIGLIIHUHQWVL]HVFDQQRWEHFRQQHFWHG&DQEHFRQQHFWHGZLWKSURGXFWV
to 27.5 to 31.5 MPa {281 to 321 kgf/cm2}. whose mating part dimensions are in compliance with ISO7241-1A.
- Structure keeps pressure loss extremely low, particularly ideal
for hydraulic applications requiring high flow rates. Minimum Cross-Sectional Area (mm2)
- Both socket and plug have built-in automatic shut-off valves to Model 280-2SP 280-3SP 280-4SP 280-6SP 280-8SP
prevent fluid spill out when disconnected. Minimum cross-sectional area 11.4 42.8 79.1 146.5 235.6
- Special steel body material is adopted for its excellent strength
and additional quenching treatment is done to withstand hydro Suitability for Vacuum 1.3 Pa {1×10-2 mmHg}
pressure impacts.
Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 280-2SP 280-3SP 280-4SP 280-6SP 280-8SP
Volume of air 0.37 1.02 2.63 8.83 16.04

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3

1.0
{10}
280-6SP
0.5
{5}

280-2SP
Pressure loss in MPa {kgf/cm2}

280-8SP
0.1
{1}

0.05
{0.5}
280-3SP

280-4SP
0.01
{0.1}
1 10 100 200 300
Flow rate in L/min

Precautions for use


There is no interchangeability between 280 CUPLA and HSP CUPLA, 210 CUPLA or
450B CUPLA. Do not connect each other even if some sizes are approximate.

103
280 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T
D

D
C H
H L L

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L øD C H(WAF) T (Thread) L øD H(WAF) T
280-2P R 1/4 35 31.5 20.5 15 Hex.19 Rc 1/4 280-2S R 1/4 110 (46) (27) 19 Rc 1/4
280-3P R 3/8 59 35 25 18.5 Hex.23 Rc 3/8 280-3S R 3/8 185 (53) (33) 23 Rc 3/8
280-4P R 1/2 115 44 32 24.5 Hex.29 Rc 1/2 280-4S R 1/2 335 66.5 (39) 29 Rc 1/2
280-6P R 3/4 178 52.5 35 28 Hex.32 Rc 3/4 280-6S R 3/4 571 (81) (48) 35 Rc 3/4
280-8P R1 331 63.5 44 35 41 Rc 1 280-8S R1 871 98 (55) 41 Rc 1
* Internal structural design of 280-6S and 280-8S is partly different from the above drawing.

Application Example

Hydraulic pressure control equipment Hydraulic pressure control equipment

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 104
For High Pressure Specifications
Body material 6SHFLDOVWHHO(1LFNHOSODWHG)
Size (Thread) 

350 CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 34.5 352 345 5000
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range  Fluoro rubber FKM Û&WRÛ& 6WDQGDUGPDWHULDO

For hydraulic pressures up to 34.5 MPa {352 kgf/cm2} 7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV

Working pressure Valve structure Applicable fluid


Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2"
34.5  40   250 500 500
Torque
34.5 MPa 7ZRZD\VKXWRII Hydraulic oil ^` ^` ^` ^` {2550} ^` ^`
{352 kgf/cm2} (6SLOO5HGXFWLRQ)

Flow Direction
Their “airless valve shut-off design” )OXLGIORZFDQEHELGLUHFWLRQDOZKHQVRFNHWDQGSOXJDUHFRQQHFWHG

greatly reduces air admixture!


Ideal for hydraulic lines with larger
pressure fluctuations.
- Body is made of special steel for durability. Interchangeability
The body material is quenched to cope especially with impulses. 6RFNHWDQGSOXJRIGLIIHUHQWVL]HVFDQQRWEHFRQQHFWHG
- Sleeve stopper mechanism can be engaged by rotating sleeve +RZHYHU63ZLWK63RU63ZLWK63FDQEHFRQQHFWHGZLWK
HDFKRWKHU
after connection.
- Both socket and plug have built-in automatic shut-off valves Minimum Cross-Sectional Area (mm2)
to prevent fluid spill out when disconnected.
Model 350-2SP 350-3SP 350-4SP 350-6SP 350-8SP 350-10SP 350-12SP
Minimum
cross- sectional area 34.2 34.2    452.4 452.4

Suitability for Vacuum


1RWVXLWDEOHIRUYDFXXPDSSOLFDWLRQLQHLWKHUFRQQHFWHGRUGLVFRQQHFWHGFRQGLWLRQ

Admixture of Air on Connection 0D\YDU\GHSHQGLQJXSRQWKHXVDJHFRQGLWLRQV (mL)


Model 350-2SP 350-3SP 350-4SP 350-6SP 350-8SP 350-10SP 350-12SP
Volume of air   0.2 0.3 0.5  

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@- Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- )OXLGYLVFRVLW\î-6 m2V- 'HQVLW\î3 kg/m3

1.0
{10}
63
350-4SP

350-2SP
0.1
{1}
Pressure loss in MPa {kgf/cm2}

63
63
0.010
{0.10} 350-3SP 350-6SP

0.001
{0.01}
1 10 100 1000

Flow rate in L/min

Precautions for use

Do not connect / disconnect CUPLA when pressure is applied or remaining.


350 CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T
D

D
H C
H
L L

*The above picture and external dimensions are the appearance of 350-8P. Product appearance may vary by size.

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L C øD H(WAF) T (Thread) L øD H(WAF) T
350-2P R 1/4 170 (72) 36 29 Hex.27 Rc 1/4 350-2S R 1/4 360 (82) (34) Hex.30 Rc 1/4
350-3P R 3/8 167 (72) 36 29 Hex.27 Rc 3/8 350-3S R 3/8 353 (82) (34) Hex.30 Rc 3/8
350-4P R 1/2 245 85 40.5 30 Hex.27 Rc 1/2 350-4S R 1/2 545 (93.5) (41) Hex.36 Rc 1/2
350-6P R 3/4 415 87 44.5 40 Hex.36 Rc 3/4 350-6S R 3/4 976 (105.5) (49) 46×ø52 Rc 3/4
350-8P R1 950 111 56.5 55 Hex.50 Rc 1 350-8S R1 1740 (129) (63) 55×ø62 Rc 1
350-10P R 1 1/4 2700 (144) 75 78 Hex.70 Rc 1 1/4 350-10S R 1 1/4 5600 (180) 89 Hex.80×ø90 Rc 1 1/4
350-12P R 1 1/2 2600 (144) 75 78 Hex.70 Rc 1 1/2 350-12S R 1 1/2 5500 (180) 89 Hex.80×ø90 Rc 1 1/2
- G thread is available on request. - G thread is available on request.

Application Example

Hydraulic unit

Optional Accessory

PURGE ADAPTER PAD-FM


Residual Pressure Purge Adapter for Hydraulic Lines Purge residual
pressure
• Can be attached to hydraulic lines to purge residual pressure effectively.
See page 167 for the details.

Specifications
Model PAD-2 PAD-3FM PAD-4FM PAD-6FM PAD-8FM
Body material Steel (Nickel plated)

Application (Thread) R 1/4


R 3/8
×
R 1/2
×
R 3/4
×
R1
×
<Application Example>
350 CUPLA
Just
Rc 3/8 Rc 1/2 Rc 3/4 Rc 1
Pressure unit MPa kgf/cm2 bar PSI Push Purge residual
pressure
Working pressure 35.0 357 350 5080

Drain outlet port For 8 mm OD Application: Rc 1/8 (Max. Tightening Torque: 5 Nm) Residual pressure
tube purge button
Applicable fluids Hydraulic oil Drain outlet port
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1
PAD-2
Nitrile rubber NBR Û&WRÛ& Standard material
*1: The operable temperature range depends on the operating conditions.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 106
For High Pressure Specifications
Body material Special steel (Nickel plated)

FLAT FACE CUPLA


Size (Thread) 1/4", 3/8", 1/2", 3/4", 1"
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 35.0 357 350 5080

F35
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material

For hydraulic pressures up to 35.0 MPa {357 kgf/cm2} with flat contact face *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluid


Maximum Tightening Torque Nm {kgf • cm}
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
35.0 Torque 28 {286} 40 {408} 80 {816} 150 {1530} 250 {2550}
35.0 MPa Two-way shut-off Hydraulic oil
{357 kgf/cm2} (Spill Reduction)
Flow Direction

Flat contact face design reduces Fluid flow can be bi-directional when socket and plug are connected.

spill upon disconnection.


- Flat contact face design makes it easy to clean dust and foreign
matter adhered on the surface of coupling so as to prevent them
from entering inside and thus causing faulty operation of connection
or disconnection. Interchangeability
- Flat contact face design minimizes air admixture during connection Socket and plug of different sizes cannot be connected.
to keep the possible malfunction of equipment caused by the air
bubbles in the hydraulic line at minimum level. Minimum Cross-Sectional Area (mm2)
- Push-to-connect operation. Model F35-2SP F35-3SP F35-4SP F35-6SP F35-8SP
- Sleeve stopper mechanism is engaged by rotating sleeve after Minimum cross-sectional area 21.2 32.2 78.5 149.6 227.0
connection. It prevents accidental disconnection even when
vibration or impact is applied to CUPLA. Suitability for Vacuum
- The special design reduces pressure loss considerably, and
Not suitable for vacuum application in either connected or disconnected condition.
especially suited to hydraulic applications in which big flow is
needed. Both socket and plug have built-in automatic shut-off Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
valves that prevent fluid spill out on disconnection.
Model F35-2SP F35-3SP F35-4SP F35-6SP F35-8SP
Volume of air 0.1 0.1 0.2 0.3 0.4

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
1.0 {10}
F35-2S×F35-2P
F35-3S×F35-3P
F35-4S×F35-4P
F35-6S×F35-6P
F35-8S×F35-8P
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100 1000
Flow rate in L/min

Unique flat contact face design

Precautions for use

Do not connect / disconnect CUPLA when pressure is applied or remaining.

107
FLAT FACE CUPLA F35
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T
D

D
C
H L L H

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L C øD H(WAF) T (Thread) L øD H(WAF) T
F35-2P R 1/4 106 58 18.8 21.5 19 Rc 1/4 F35-2S R 1/4 182 (57.5) (28) 26×ø28.5 Rc 1/4
F35-3P R 3/8 190 67.5 24 27 24 Rc 3/8 F35-3S R 3/8 320 (70) (34) 30 Rc 3/8
F35-4P R 1/2 290 78 28.5 31.7 27 Rc 1/2 F35-4S R 1/2 490 (78) (41) 36 Rc 1/2
F35-6P R 3/4 460 84.5 31 40 36 Rc 3/4 F35-6S R 3/4 815 (85) (49) 46×ø50 Rc 3/4
F35-8P R1 1000 108 39 50 46 Rc 1 F35-8S R1 1520 (104) (63) 55 Rc 1

Application Example

Snow plow

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 108
For High Pressure Specifications
Body material Special steel (Nickel plated)

FLAT FACE CUPLA


Size (Thread) 3/8", 1/2", 3/4", 1"
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 35.0 357 350 5080

FF
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material

For hydraulic pressure up to 35.0 MPa {357 kgf/cm2} with flat contact face *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluid


Maximum Tightening Torque N m {kgf • cm}
35.0 Size (Thread) 3/8" 1/2" 3/4" 1"
Torque 40 {408} 80 {816} 150 {1530} 250 {2550}
35.0 MPa Two-way shut-off Hydraulic oil
{357 kgf/cm2} (Spill Reduction)

Flow Direction
Compared with 350 CUPLA and Fluid flow can be bi-directional when socket and plug are connected.

FLAT FACE CUPLA F35, the flow


volume is increased 1.5 to 2 times.
*Increase ratio of each flow volume depends on the CUPLA product size.

- "Airless valve shut-off" design minimizes spillage volume on


disconnection and admixture volume of air on connection. Interchangeability
- Best suited for hydraulic lines with drastic high pressure pulsation Socket and plug of different sizes cannot be connected.
such as in die-casting machines.
- Sleeve stopper design preventing accidental disconnection under Minimum Cross-Sectional Area (mm2)
vibration or impacts enhances workability and safety. Model FF-3S×FF-3P FF-4S×FF-4P FF-6S×FF-6P FF-8S×FF-8P
- Sizes are Rc 3/8, Rc 1/2, Rc 3/4, and Rc 1. Minimum cross-sectional area 51 106 215 332
*Only the same size of socket and plug can be connected.
Suitability for Vacuum
Not suitable for vacuum application in either connected or disconnected condition.

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model FF-3S×FF-3P FF-4S×FF-4P FF-6S×FF-6P FF-8S×FF-8P
Volume of air admixture 0.018 0.029 0.033 0.080

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model FF-3S×FF-3P FF-4S×FF-4P FF-6S×FF-6P FF-8S×FF-8P
Volume of spillage 0.009 0.023 0.031 0.110

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
1.0 {10}
FF-3S×FF-3P
FF-4S×FF-4P
FF-6S×FF-6P
FF-8S×FF-8P
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100 1000
Offset concave flat face enables quick and smooth connection
Flow rate in L/min

Unique flat face design


Concaved offset for the flat face on socket
guides plug for quick and smooth
centering and connection, but still easy
to wipe off dirt and dusts.

Precautions for use


Hexagon nut for easy mount
Do not connect / disconnect CUPLA when pressure is applied or remaining.

109
FLAT FACE CUPLA FF
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T
D

D
A
H L L H

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L øD A H (WAF) T (Thread) L øD H (WAF) T
FF-3P R 3/8 252 (66) 34 20.5 Hex.29 Rc 3/8 FF-3S R 3/8 345 (71) (35.5) Hex.29 Rc 3/8
FF-4P R 1/2 409 (74) 42 22.8 Hex.32 Rc 1/2 FF-4S R 1/2 608 (84) (44) Hex.32 Rc 1/2
FF-6P R 3/4 709 (82.5) 54 27 Hex.41 Rc 3/4 FF-6S R 3/4 1053 (95) (54) Hex.41 Rc 3/4
FF-8P R1 1314 (96.5) 66 29.5 Hex.54 Rc 1 FF-8S R1 1865 (109.5) (66) Hex.54 Rc 1

Applications

- Hydraulic piping for die-casting machines


- Casting machines
- Electric furnaces Built-in automatic shut-off valve
- Molding presses
- Forging press
Sleeve stopper design
- Powdery alloy presses Unique flat face design
- Extrusion molding machines
- Machine tools
- Iron manufacturing blast furnaces
- Continuous casting machines
- Rolling mills
Built-in automatic shut-off valve
- Pipe forging machines
- Furnace opening / closing machines
- Glass molding machines, etc.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 110
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 

450B CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 44.1 450 441 6400
Working
Seal material Mark temperature range Remarks
Seal material
Nitrile rubber NBR Û&WRÛ& Standard material
Working temperature range *1
For hydraulic pressure up to 44.1 MPa {450 kgf/cm2} Fluoro rubber FKM Û&WRÛ& Made-to-order item
Stand-alone leakage rate
Working pressure Valve structure Applicable fluid 0.1 mL/min at 0.3 MPa {3 kgf/cm2}
on either socket or plug
*1: The operable temperature range depends on the operating conditions.
44.1
44.1 MPa Two-way shut-off Hydraulic oil Maximum Tightening Torque Nm {kgf • cm}
{450 kgf/cm2}
Torque ^`

Metal-touch valve system with Flow Direction

superior durability! Sleeve stopper Fluid flow can be bi-directional when socket and plug are connected.

mechanism gives secure connection.


- CUPLA for higher working pressure up to 44.1 MPa {450 kgf/cm2}.
- Sleeve stopper mechanism can be engaged by rotating sleeve after
connection.
- Both socket and plug have metal-touch automatic shut-off valves Minimum Cross-Sectional Area (mm2)
that prevent fluid spill out on disconnection. Minimum cross-sectional area 

Suitability for Vacuum 1.3 Pa {1×10-2 mmHg}


Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Volume of air admixture 1.43

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
Hydraulic unit - Fluid viscosity : 32×10-6 m2/s - 'HQVLW\î3 kg/m3
1.0
{10}

450B-3SP
0.1
{1}
Pressure loss in MPa {kgf/cm2}

0.01
{0.1}

0.001
{0.01}
1 10 100

Flow rate in L/min

Precautions for use


There is no interchangeability between 450B CUPLA and HSP CUPLA, 210 CUPLA or
280 CUPLA. Do not connect each other even if some sizes are approximate.

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T T
D
D

C
L H
H L

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L C øD H(WAF) T (Thread) L øD H(WAF) T
450B-3P 5 95  22.5  24 5F 450B-3S 5  59.5 (36) 24 5F

111 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Pressure Specifications
Body material Special steel (Nickel plated)
Size (Thread) 3/8", 1/2"

700R CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 68.6 700 686 9950
Working
Seal material Mark temperature range Remarks
Seal material
Nitrile rubber NBR Û&WRÛ& Standard material
Working temperature range *1
For hydraulic pressure up to 68.6 MPa {700 kgf/cm2} Fluoro rubber FKM Û&WRÛ& Made-to-order item
Stand-alone leakage rate For 700R-3SP, 0.05 mL/min at 0.2 MPa {2 kgf/cm2}
Working pressure Valve structure Applicable fluid
on either socket or plug For 700R-4SP, 0.5 mL/min at 0.3 MPa {3 kgf/cm2}
- Do not use in an environment where there is impulse pressure.
68.6 *1: The operable temperature range depends on the operating conditions.

68.6 MPa Two-way shut-off Hydraulic oil Maximum Tightening Torque Nm {kgf • cm}
{700 kgf/cm2}
Size (Thread) 3/8" 1/2"

High pressure CUPLA for working Torque 40 {408} 85 {867}

pressures up to 68.6 MPa. Flow Direction


Fluid flow can be bi-directional
when socket and plug
- Metal-touch valves use no rubber seal, and thus ensure excellent are connected.
durability.
- Both socket and plug have metal touch automatic shut-off valves
that prevent fluid spill out on disconnection.
Interchangeability
Socket and plug of different sizes cannot be connected.

Minimum Cross-Sectional Area (mm2)


Model 700R-3SP 700R-4SP
Minimum cross-sectional area 34 55

Suitability for Vacuum 1.3 Pa {1×10-2 mmHg}


Socket only Plug only When connected
- - Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 700R-3SP 700R-4SP
Volume of air admixture 1.0 2.2

Flow Rate – Pressure Loss Characteristics


[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
1.0
{10}

700R-3SP
Pressure loss in MPa {kgf/cm2}

700R-4SP
0.1
{1}

0.01
{0.1}
1 10 100

Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T T
D
D

C
H
H L L

Application Dimensions (mm) Application Dimensions (mm)


Model Mass (g) Model Mass (g)
(Thread) L C øD H(WAF) T (Thread) L øD H(WAF) T
700R-3P R 3/8 210 54 18 (39.5) 24 Rc 3/8 700R-3S R 3/8 270 (73) (39.5) 22 Rc 3/8
700R-4P R 1/2 418 70 22 (50) 27 Rc 1/2 700R-4S R 1/2 562 (91) (50) 27 Rc 1/2

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 112
For Multi-Port Connection (Manual) Specifications
&83/$%UDVV(&KURPHSODWHG)

MULTI CUPLA
Body material 3ODWH$OXPLQXPDOOR\(4, 8, 12 ports)3ODWH6WHHO(SRUWV)
/RFNLQJXQLW6WHHODQGRWKHUV
Size (Thread) Rc 1/8
Pressure unit MPa kgf/cm2 bar PSI

MAM Type
Working pressure 0.7 7 7 102
Working
Seal material Seal material Mark temperature range
Working temperature range *1 Nitrile rubber NBR -Û&WRÛ&
Multiple air port system 7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
Working pressure Valve structure Applicable fluid
Maximum Tightening Torque Nm {kgf • cm}
0.7 Torque 5 {51}

0.7 MPa One-way shut-off Air


{7 kgf/cm2} Interchangeability
No connection is possible between plates with different number of ports.

Simultaneously connects several Minimum Cross-Sectional Area (mm2)

ports securely in one operation! Per port 15.9

Greatly cuts cycle time in multiple Suitability for Vacuum


Not suitable for vacuum application in either connected or disconnected condition.
ports replacement. Pressure - Flow Characteristics Per port with CUPLA
[Test conditions] - )OXLG$LU- 7HPSHUDWXUH5RRPWHPSHUDWXUH
- Handles several ports at once. 1.0
- Simple action with lever enables 0.9
easy connection/disconnection 0.8
Socket side plate Lever
manually. 0.7
0.6
- Comes with lock mechanism to
Flow rate in m3/min

0.5
prevent accidental disconnection.
0.4
- Valve on socket side only. 0.3
0.2
0.1
Plug side plate 0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Guide Pin
Pressure in MPa {kgf/cm2}

Models and Dimensions WAF:$)VWDQGVIRUZLGWKDFURVVIODWV

Model MAM-1TP-4×MAM-1S-4 (4 ports type) Application (Thread): R 1/8 Mass: 150 g (Plug), 500 g (Socket)
Dimensions (mm)
Plate with coupling Socket: Model MAM-1S-4

MAM Type 0$073î0$06


(4 ports type) Connect position

Disconnect position Valve open position

4
(81)

Ports

2
B
Plug: Model MAM-1TP-4 ( 76) ( 76) 2
ø4.3

ø4.3
A
ø8

ø8
(18)
(18)

30
40
40

30

(56) (53) (56) A


8 B 60 8
84 84
Cross section B-B Cross section A-A
94 94

Model MAM-1TP-8×MAM-1S-8 (8 ports type) Application (Thread): R 1/8 Mass: 250 g (Plug), 650 g (Socket)
Dimensions (mm)
Plate with coupling Socket: Model MAM-1S-8
MAM Type 0$073î0$06
(8 ports type) Connect position

Disconnect position

8
Valve open position
(81)

Ports

2
B Plug: Model MAM-1TP-8 ( 76) ( 76) 2
ø4.3

ø4.3

A
ø8

ø8
(18)

(18)
40
40

30

30

8 B (56) 60 (53) (56) A


8
(92) (92)
Cross section B-B Cross section A-A
120 120
130 130

113
MULTI CUPLA MAM Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-1TP-12×MAM-1S-12 (12 ports type) Application (Thread): R 1/8 Mass: 350 g (Plug), 800 g (Socket)
Dimensions (mm)
Plate with coupling 2

ø4.3
MAM Type B

ø8

(21)
30
40
12
Ports B (56) 60
8
(97 )
Cross section B-B (138)
Plug: Model
170
180 MAM-1TP-12
MAM-1TP-12×MAM-1S-12
(12 ports type)
Connect position

Disconnect position
Valve open position

(81)
( 76) ( 76) 2

ø4.3
A

ø8
Socket: Model

(21)
30
40

MAM-1S-12

(53) (56) A
8
(97 )
Cross section A-A
(138)
170
180

Model MAM-1TP-16×MAM-1S-16 (16 ports type) Application (Thread): R 1/8 Mass: 680 g (Plug), 1180 g (Socket)
2 Dimensions (mm)
Plate with coupling
ø4.3

MAM Type
ø8

(21)
30
40

16
Ports 8
B
(56) 60

(97 )
Cross section B-B
(138)
Plug: Model
(179)
MAM-1TP-16
211
MAM-1TP-16×MAM-1S-16
221
(16 ports type)

Connect position

Disconnect position Valve open position


(81)

2
( 76) ( 76)
ø4.3

A
ø8

Socket: Model
(21)
40

30

MAM-1S-16

(53) A
(56) 8
(97 ) Cross section A-A
(138)
(179)

211
221

Plug Model MAS-1TP (Individual CUPLA) Socket Model MAS-1S (Individual CUPLA)
• Application (Thread): R 1/8 Mass: 17 g • Application (Thread): R 1/8 Mass: 33 g
• Can be mounted on model MAM-1TP-4/MAM-1TP-8/MAM-1TP-12/MAM-1TP-16. • Can be mounted on model MAM-1S-4/MAM-1S-8/MAM-1S-12/MAM-1S-16.
15 (WAF)
Rc 1/8 Rc 1/8
ø16.5
ø16.5

ø14
ø14

25 39 12 (WAF)
Dimensions (mm) Dimensions (mm)

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 114
For Multi-Port Connection (Manual) Specifications
Plug MAM-B-1P8 MAM-B-1P12 MAM-B-2P6 MAM-B-2P8

MULTI CUPLA
Model
Socket MAM-B-1S8 MAM-B-1S12 MAM-B-2S6 MAM-B-2S8
Number of ports 8 12 6 8
Size (Thread) 1/8" 1/4"

MAM-B Type Body material


&83/$%UDVV(Nickel plated)3ODWH$OXPLQXPDOOR\
/RFNLQJXQLW6WHHO 1LFNHOSODWHG

Multiple port system Pressure unit MPa kgf/cm2 bar PSI


Working pressure 1.0 10 10 145
Working pressure Valve structure Applicable fluids
Ambient temperature range Û&WRÛ&
Working
Seal material Sealing material Mark temperature range Remarks
1.0 Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material
1.0 MPa Two-way shut-off Air Water 7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
{10 kgf/cm2}

Maximum Tightening Torque Nm {kgf • cm}


Simultaneously connects several Size (Thread) 1/8" 1/4"

ports securely in one operation. Torque 5 {51} 9 {92}

Greatly reduces changeover time Interchangeability


No connection is possible between plates with different number of ports or different size.
in multiple ports replacement. Minimum Cross-Sectional Area per Port (mm2)
- Handles several ports at once. Model 1SP type 2SP type
- Simple manual lever action completes easy connection/disconnection. Minimum cross-sectional area 14 26
- Two-stage lever operation prevents CUPLA from accidental dropping
due to sudden detachment. Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
- Comes with lock mechanism to prevent accidental disconnection.
Socket only Plug only When connected
- Large flow equivalent to that of SP CUPLA Type A.
- - Operational
- Two kinds of plates are available for each size.
- Automatic shut-off valves in both socket and plug prevent fluid spill
out on disconnection. Admixture of Air on Connection per Port May vary depending upon the usage conditions. (mL)
- Self-aligned valve design provides safety sealing of individual socket Model 1SP type 2SP type
or plug when disconnected. Volume of air 0.6 1.1

Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
Model 1SP type 2SP type
Lever
Volume of spillage 0.4 0.8
MAM-B-2P6×MAM-B-2S6
(6 ports type) Flow Rate - Pressure Loss Characteristics Per port of CUPLA
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
MAM-A-1S×MAM-A-1P
MAM-A-2S×MAM-A-2P

0.1 {1}
Socket side plate
Pressure loss in MPa {kgf/cm2}

Plug side plate

0.01 {0.1}

MAM-B-1P8×MAM-B-1S8
(8 ports type)
0.001 {0.01}
1 10 100

Flow rate in L/min

MAM-B-1P12×MAM-B-1S12
(12 ports type)

115
MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-B-1P8×MAM-B-1S8 (8 ports type)


• Application (Thread): R 1/8 Mass: 660 g (Plug), 1210 g (Socket) Dimensions (mm)

Plate with coupling


MAM-B Type 8
Ports
Connect position
Socket: Model
MAM-B-1S8

(65°
)
(62) )
14
(When lever is in lock position)
(R1

ct
ne
con

valve open

t
disconnec
Valve open position

(10°)
Disconnect position

Plug: Model
MAM-B-1P8

4×ø7

(99)
(96)
(21)

(21)
( 73)
(11.5) (11.5)

(11.5) (11.5)
61
52
(3)

(3)
7 (26) (26) (26) (26)

(5) 12 (19) (48.5) (48.5) (48.5) (48.5) (26)

37 129 (114) (3) 12 (55)

(56) 145 130 (86)

Model MAM-B-1P12×MAM-B-1S12 (12 ports type)


• Application (Thread): R 1/8 Mass: 790 g (Plug), 1430 g (Socket) Dimensions (mm)

Plate with coupling Connect position

MAM-B Type 12
Ports
Socket: Model
MAM-B-1S12

(65°
)
(62) )
14
(When lever is in lock position) (R1

ct
ne
con
valve open

t
disconnec

Valve open position


(10°)

Disconnect position

Plug: Model
MAM-B-1P12

4×ø7
(108)

(111)
(24.5)
(24.5)

(22)
(1.5)

(1.5)

(22)
(85)

73
64

(21.5)
(21.5)

(1)

(1)
(24)

(24)

7 (26) (26) (26) (26)

(5) 12 (19) (48.5) (48.5) (48.5) (48.5) (26)

37 129 (114) (3) 12 (55)

(56) 145 130 (86)

Plug Model MAM-A-1P (Individual CUPLA) Socket Model MAM-A-1S (Individual CUPLA)
• Application (Thread): R 1/8 Mass: 25 g • Application (Thread): R 1/8 Mass: 49 g
• Can be mounted on model MAM-B-1P8 and MAM-B-1P12. • Can be mounted on model MAM-B-1S8 and MAM-B-1S12.
Rc 1/8 Rc 1/8
ø17.5
ø16
ø17

ø14

14 (WAF) 34 41 14 (WAF)
Dimensions (mm) Dimensions (mm)

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 116
MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-B-2P6×MAM-B-2S6 (6 ports type)


• Application (Thread): R 1/4 Mass: 740 g (Plug), 1280 g (Socket) Dimensions (mm)

Plate with coupling Connect position

MAM-B Type 6
Ports
Socket: Model
MAM-B-2S6

(65°
)
(62) )
14
(R1
(When lever is in lock position)

ct
ne
con

valve open

t
disconnec
Valve open position

(10°)
Disconnect position

Plug: Model
MAM-B-2P6
4×ø7

(121)
(118)
(22)

(22)
(95.2)

83
74

(5)
(5)

(32)
(32)

10 (28) (28)
(11.2) 15 (20.7 ) (28) (28) (When lever is in lock position 62) (When lever is in lock position 63) (30.8)

37 89 (114) (3.2) 15 (52)

(53) 115 90 (86)

Model MAM-B-2P8×MAM-B-2S8 (8 ports type)


• Application (Thread): R 1/4 Mass: 920 g (Plug), 1550 g (Socket) Dimensions (mm)

Plate with coupling Connect position

MAM-B Type 8
Ports
Socket: Model
MAM-B-2S8

(65°
)
(62) )
14
(When lever is in lock position)
(R1

ct
ne
con
valve open

t
disconnec

Valve open position


(10°)

Disconnect position

Plug: Model
MAM-B-2P8
4×ø7
(108)

(111)
(8.5)
(8.5)
(22)

(22)
(85)
64

73
(18.5)

(18.5)
(5)
(5)

10 (28) (28) (28) (28)

(11.2) 15 (20.7 ) (51.5) (51.5) (51.5) (51.5) (30.8)

37 134 (114) (3.2) 15 (52)

(53) 150 136 (86)

Plug Model MAM-A-2P (Individual CUPLA) Socket Model MAM-A-2S (Individual CUPLA)
• Application (Thread): R 1/4 Mass: 40 g • Application (Thread): R 1/4 Mass: 82 g
• Can be mounted on model MAM-B-2P6 and MAM-B-2P8. • Can be mounted on model MAM-B-2S6 and MAM-B-2S8.
Rc 1/4 Rc 1/4
ø20

ø22
ø19

ø16

Hex.17 43.5 Dimensions (mm) 49 17 (WAF) Dimensions (mm)

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

117 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo

118
For Multi-Port Connection (Manual) Specifications
Plug MAM-A-2P12 MAM-A-3P6 MAM-A-3P12 MAM-A-4P4 MAM-A-4P8

MULTI CUPLA
Model
Socket 0$0$6 0$0$6 0$0$6 0$0$6 0$0$6
Number of ports 12 6 12 4 8
Size (Thread) 1/4" 3/8" 1/2"

MAM-A Type Body material


&83/$%UDVV(Nickel plated)3ODWH$OXPLQXPDOOR\
/RFNLQJXQLW6WHHO(Nickel plated)

Multiple port system Pressure unit MPa kgf/cm2 bar PSI


Working pressure 1.0 10 10 145
Working pressure Valve structure Applicable fluids
Ambient temperature range Û&WRÛ&
Working
Seal material Sealing material Mark temperature range Remarks
1.0 Working temperature range *1 Fluoro rubber FKM Û&WRÛ& 6WDQGDUGPDWHULDO
1.0 MPa Two-way shut-off Air Water 7KHRSHUDEOHWHPSHUDWXUHUDQJHGHSHQGVRQWKHRSHUDWLQJFRQGLWLRQV
{10 kgf/cm2}

Maximum Tightening Torque Nm {kgf • cm}


Simultaneously connects several Size (Thread) 1/4" 3/8" 1/2"

ports securely in one operation! Torque 9 {92} 12 {122} 30 {306}

Greatly reduces changeover time Interchangeability


No connection is possible between plates with different number of ports or different size.
in multiple ports replacement. Minimum Cross-Sectional Area per Port (mm2)
- Handles several ports at once. Model 2SP type 3SP type 4SP type
- Simple manual lever action completes easy connection/disconnection. Minimum cross-sectional area 26 51 73
- Two-stage lever operation prevents CUPLA from accidental dropping
due to sudden detachment. Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
- Comes with lock mechanism to prevent accidental disconnection. Socket only Plug only When connected
- Large flow equivalent to that of SP CUPLA Type A. - - Operational
- Two kinds of plates are available for each size.
- Automatic shut-off valves in both socket and plug prevent fluid spill
Admixture of Air on Connection per Port May vary depending upon the usage conditions. (mL)
out on disconnection.
- Self-aligned valve design provides safety sealing of individual socket Model 2SP type 3SP type 4SP type
or plug when disconnected. Volume of air 1.1 2.7 3.9

Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
Model 2SP type 3SP type 4SP type
Lever Volume of spillage 0.8 2.1 3.4

MAM-A-2P12×MAM-A-2S12
Flow Rate - Pressure Loss Characteristics Per port of CUPLA
(12 ports type) >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
0$0$6î0$0$3
0$0$6î0$0$3
0$0$6î0$0$3

0.1 {1}
Socket side plate
Pressure loss in MPa {kgf/cm2}

Plug side plate

0.01 {0.1}
MAM-A-3P12×MAM-A-3S12
(12 ports type)

0.001 {0.01}
1 10 100

Flow rate in L/min

MAM-A-4P8×MAM-A-4S8
(8 ports type)

119
MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-A-2P12×MAM-A-2S12 (12 ports type)


• Application (Thread): R 1/4 Mass: 1650 g (Plug), 2800 g (Socket) Dimensions (mm)

Plate with coupling


MAM-A Type 12
Ports
Socket: Model
MAM-A-2S12

(65
Connect position

°)

ø11
)
(117) 71
(R1

ø6
(When lever is in lock position) 7.5
(15)
ect
conn

Cross section A-A

valve open

disconnect
2 (4 corners)

Valve open position Disconnect position

Plug: Model
MAM-A-2P12

(147) (When lever is in lock position)


4×ø9

(157)
(143)
(34.5)

34.5
(31.5)

31.5
(1.5)

1.5

1.5
(1.5)

(116.4)

102
88
90
(31.5)

(34.5)

31.5

34.5
A

A 35 35 (21.5) 15 55
8 (35) (35)
63 63 (91.5)

15 (20.7 ) (63) (63) (Lever in disconnect position)


174
(11.2) 43 170 (117) (When lever is in lock position) (171)
(61) 190 195

Plug Model MAM-A-2P (Individual CUPLA) Socket Model MAM-A-2S (Individual CUPLA)
• Application (Thread): R 1/4 Mass: 40 g • Application (Thread): R 1/4 Mass: 82 g
Rc 1/4 Rc 1/4
ø20

ø22
ø19

ø16

Hex.17 (WAF) 43.5 49 17 (WAF)


Dimensions (mm) Dimensions (mm)

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 120
MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-A-3P6×MAM-A-3S6 (6 ports type)


• Application (Thread): R 3/8 Mass: 1250 g (Plug), 2400 g (Socket) Dimensions (mm)

Plate with coupling


MAM-A Type 6
Ports
Socket: Model
MAM-A-3S6

(65
Connect position

°)

ø11
)
(117) 71
(R1

ø6
(When lever is in lock position) 7.5
(15)
ect
conn

Cross section A-A

valve open

disconnect
2 (4 corners)

Valve open position Disconnect position

Plug: Model
MAM-A-3P6

(147) (When lever is in lock position)


4×ø9

(157)
(143)
(34.5)

34.5
(1.5)

1.5
(116.4)
90

102
88
(31.5)

31.5
A

A 37.5 37.5 (21.5) 15 55


8
(37.5) (37.5)
15 (25) 123 (91.5)
(11.6) 43 120 (Lever in disconnect position)
(117) (When lever is in lock position) (171)
(61) 140
144

Model MAM-A-3P12×MAM-A-3S12 (12 ports type)


• Application (Thread): R 3/8 Mass: 1950 g (Plug), 3300 g (Socket) Dimensions (mm)

Plate with coupling


MAM-A Type 12
Ports
Socket: Model
MAM-A-3S12

(65
Connect position

°)

ø11
)
(117) 71
(R1

ø6
(When lever is in lock position) 7.5
(15)
ect
conn

Cross section A-A


valve open

disconnect

2 (4 corners)
Valve open position Disconnect position

Plug: Model
MAM-A-3P12
(147) (When lever is in lock position)

4×ø9
(157)
(143)
(34.5)

(31.5)

34.5

31.5
(1.5)

1.5
(1.5)

1.5
(116.4)

102
88
90
(31.5)

(34.5)

31.5

34.5

A 37.5 37.5 (21.5) 15 55


(37.5) (37.5)
8 70.5 70.5 (91.5)
(25) ( 70.5) ( 70.5) (Lever in disconnect position)
15 189
(11.6) 43 190 (117) (When lever is in lock position) (171)
(61) 210 210

Plug Model MAM-A-3P (Individual CUPLA) Socket Model MAM-A-3S (Individual CUPLA)
• Application (Thread): R 3/8 Mass: 62 g • Application (Thread): R 3/8 Mass: 122 g
Rc 3/8 Rc 3/8
ø23

ø20

ø24

ø26

Hex.21 (WAF) 47.5 56.5 21 (WAF)


Dimensions (mm) Dimensions (mm)

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

121 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-A-4P4×MAM-A-4S4 (4 ports type)


• Application (Thread): R 1/2 Mass: 1400 g (Plug), 2700 g (Socket) Dimensions (mm)

Plate with coupling


MAM-A Type 4
Ports
Socket: Model
MAM-A-4S4

(65
Connect position

°)

ø11
)
(117) 71
(R1

ø6
(When lever is in lock position) 7.5
(15)
ect
conn

Cross section A-A

valve open

disconnect
2 (4 corners)

Valve open position Disconnect position

Plug: Model
MAM-A-4P4

(143) (When lever is in lock position)


4×ø9

(152)
(138.5)
(111.4)
(20) (25)

25
85

102
88
A

20
8 A 41 41 (21.5) 15 55
15 (26) (41) (41)
138 (91.5)
(15.1) 43 127
(117) (When lever is in lock position) (171) (Lever in disconnect position)
(61) 147
159

Model MAM-A-4P8×MAM-A-4S8 (8 ports type)


• Application (Thread): R 1/2 Mass: 2300 g (Plug), 4000 g (Socket) Dimensions (mm)

Plate with coupling


MAM-A Type 8
Ports
Socket: Model
MAM-A-4S8

(65
Connect position

°)

ø11
)
(117) 71
(R1

ø6
(When lever is in lock position) 7.5
(15)
ect
conn

Cross section A-A


valve open

disconnect

2 (4 corners)

Valve open position Disconnect position

Plug: Model
MAM-A-4P8
(149) (When lever is in lock position)

4×ø9
(159)
(145)
(10)
(30)

30
(120.4)

10 10

106
94

88
(30)

A
(10)

30

A 41 41 (21.5) 15 55
(41) (41)
8 76 76 (91.5)
15 (26) ( 76) ( 76) (Lever in disconnect position)
208
(15.1) 43 197
(117) (When lever is in lock position) (171)
(61) 217 229

Plug Model MAM-A-4P (Individual CUPLA) Socket Model MAM-A-4S (Individual CUPLA)
• Application (Thread): R 1/2 Mass: 127 g • Application (Thread): R 1/2 Mass: 256 g
Rc 1/2 Rc 1/2
ø30

ø32
ø32

ø25

Hex.29 (WAF) 51.5 61.5 29 (WAF)


Dimensions (mm) Dimensions (mm)

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 122
For Multi-Port Connection (Manual) Specifications (Individual coupling)
Plug MAM-A-1P MAM-A-2P MAM-A-3P MAM-A-4P

MULTI CUPLA
Model
Socket MAM-A-1S MAM-A-2S MAM-A-3S MAM-A-4S
Size (Thread) Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2
Body material Brass (Nickel plated)

MAM-A-SP Type
Pressure unit MPa kgf/cm2 bar PSI

Working pressure 1.0 10 10 145


Working
For mounting onto plates of MULT CUPLA MAM-A / MAM-B Type Seal material Sealing material Mark temperature range Remarks
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluids
- The specifications when used with individual couplings mounted onto the plate, conform to the specifications of
the individual coupling.
*1: The operable temperature range depends on the operating conditions.
1.0
1.0 MPa Two-way shut-off Air Water
Maximum Tightening Torque Nm {kgf • cm}
{10 kgf/cm2}
Size (Thread) Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2
Torque 5 {51} 9 {92} 12 {122} 30 {306}
Individual CUPLA for mounting onto Interchangeability
plates of MULTI CUPLA MAM-A / No connection is possible between plates with different number of ports or different size.

MAM-B Type. Minimum Cross-Sectional Area per Port (mm2)


Model MAM-A-1S×MAM-A-1P MAM-A-2S×MAM-A-2P MAM-A-3S×MAM-A-3P MAM-A-4S×MAM-A-4P
- Large flow equivalent to that of SP CUPLA Type A. Minimum cross-sectional area 14 26 51 73
- Automatic shut-off valves in both socket and plug prevent fluid
spill out on disconnection. Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
- Self-aligned valve design provides safety sealing of individual
Socket only Plug only When connected
socket or plug when disconnected.
- - Operational

Admixture of Air on Connection per Port May vary depending upon the usage conditions. (mL)
MULTI CUPLA series and plates that can mount MAM-A-SP Type Model MAM-A-1S×MAM-A-1P MAM-A-2S×MAM-A-2P MAM-A-3S×MAM-A-3P MAM-A-4S×MAM-A-4P
Volume of air 0.6 1.1 2.7 3.9
MAM-B Type (See page 115 to 117) MAM-B Type plate (See page 126 to 127)
MAM-A Type (See page 119 to 122) MAM-A Type plate (See page 128 to 130) Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
Model MAM-A-1S×MAM-A-1P MAM-A-2S×MAM-A-2P MAM-A-3S×MAM-A-3P MAM-A-4S×MAM-A-4P
Volume of spillage 0.4 0.8 2.1 3.4

Plug Socket Flow Rate - Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
MAM-A-1S×MAM-A-1P
MAM-A-2S×MAM-A-2P
MAM-A-3S×MAM-A-3P
MAM-A-4S×MAM-A-4P

0.1 {1}
Pressure loss in MPa {kgf/cm2}

0.01 {0.1}

0.001 {0.01}
1 10 100

Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug For mounting onto plug side plate (Female thread) Socket For mounting onto socket side plate (Female thread)
T T
D2

D2
D1

D1

H L L H

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L øD1 øD2 H (WAF) T (Thread) (g) L øD1 øD2 H (WAF) T
MAM-A-1P R 1/8 25 34 17 14 14 Rc 1/8 MAM-A-1S R 1/8 49 41 17.5 16 14 Rc 1/8
MAM-A-2P R 1/4 40 43.5 19 16 Hex.17 Rc 1/4 MAM-A-2S R 1/4 82 49 22 20 17 Rc 1/4
MAM-A-3P R 3/8 62 47.5 23 20 Hex.21 Rc 3/8 MAM-A-3S R 3/8 122 56.5 26 24 21 Rc 3/8
MAM-A-4P R 1/2 127 51.5 32 25 Hex.29 Rc 1/2 MAM-A-4S R 1/2 256 61.5 32 30 29 Rc 1/2

Valve-less (Plug and Socket without valve) are available on request as made-to-order versions.
In such case, the model name ends with "-VL". (ex: MAM-A-2P-VL)

123 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For Multi-Port Connection (Manual) Specifications (Individual coupling)
Plug MAM-A-ZEL-2P MAM-A-ZEL-3P MAM-A-ZEL-4P

MULTI CUPLA
Model
Socket MAM-A-ZEL-2S MAM-A-ZEL-3S MAM-A-ZEL-4S
Size (Thread) Rc 1/4 Rc 3/8 Rc 1/2
Body material Brass (Nickel plated)

MAM-A-ZEL Type
Pressure unit MPa kgf/cm2 bar PSI

Working pressure 1.0 10 10 145


Working
For mounting onto plates of MULTI CUPLA MAM-A / MAM-B Type Seal material Sealing material Mark temperature range Remarks
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluids
- Do not use in an environment where there is impulse pressure.
*1: The operable temperature range depends on the operating conditions.
1.0
Maximum Tightening Torque Nm {kgf • cm}
1.0 MPa Two-way shut-off Air Water
{10 kgf/cm2} (Spill Reduction)
Size (Thread) Rc 1/8 Rc 1/4 Rc 3/8 Rc 1/2
Torque 5 {51} 9 {92} 12 {122} 30 {306}
Individual CUPLA for mounting onto Interchangeability
plates of MULTI CUPLA MAM-A / No connection is possible between plates with different number of ports or different size.

MAM-B Type. Minimum Cross-Sectional Area per Port (mm2)

Their “airless valve shut-off design” Model


Minimum cross-sectional area
MAM-A-ZEL-2S×MAM-A-ZEL-2P MAM-A-ZEL-3S×MAM-A-ZEL-3P MAM-A-ZEL-4S×MAM-A-ZEL-4P
31 60.5 86.5

greatly reduces both liquid spillage Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
and air admixture. Socket only Plug only When connected

- Original valve stucture reduces both liquid spillage and air - - Operational
admixture on connection and disconnection.
- Automatic shut-off valves in both socket and plug prevent fluid Admixture of Air on Connection per Port May vary depending upon the usage conditions. (mL)
spill out on disconnection. Model MAM-A-ZEL-2S×MAM-A-ZEL-2P MAM-A-ZEL-3S×MAM-A-ZEL-3P MAM-A-ZEL-4S×MAM-A-ZEL-4P
Volume of air 0.16 0.21 0.39

Volume of Spillage on Disconnection per Port May vary depending upon the usage conditions. (mL)
MULTI CUPLA series and plates that can mount MAM-A-SP Type Model MAM-A-ZEL-2S×MAM-A-ZEL-2P MAM-A-ZEL-3S×MAM-A-ZEL-3P MAM-A-ZEL-4S×MAM-A-ZEL-4P
Volume of spillage 0.06 0.12 0.15
MAM-B Type* (See page 115 to 117) MAM-B Type plate* (See page 126 to 127)
MAM-A Type (See page 119 to 122) MAM-A Type plate (See page 128 to 130) Flow Rate - Pressure Loss Characteristics
*Excluding size Rc 1/8
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
Plug Socket 1.0 {10}
MAM-A-ZEL-2S×MAM-A-ZEL-2P
MAM-A-ZEL-3S×MAM-A-ZEL-3P
MAM-A-ZEL-4S×MAM-A-ZEL-4P

0.1 {1}
Low
spillage
Pressure loss in MPa {kgf/cm2}

MAM-A-SP Type MAM-A-ZEL Type


Typical 0.01 {0.1}

spillage
(6 ports of size 1/4")

4.8 mL 0.36 mL
0.001 {0.01}
1 10 100
(May vary. Depends on the application.) Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug For mounting onto plug side plate (Female thread) Socket For mounting onto socket side plate (Female thread)
T T
D2

D1
D1

D2

H L L H

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L øD1 øD2 H T (Thread) (g) L øD1 øD2 H T
MAM-A-ZEL-2P R 1/4 42 47 19 16 Hex.17 Rc 1/4 MAM-A-ZEL-2S R 1/4 78 46 23 20 Hex.21 Rc 1/4
MAM-A-ZEL-3P R 3/8 64 49 23 20 Hex.21 Rc 3/8 MAM-A-ZEL-3S R 3/8 129 51.5 24 29.5 Hex.27 Rc 3/8
MAM-A-ZEL-4P R 1/2 123 55 32 25 Hex.29 Rc 1/2 MAM-A-ZEL-4S R 1/2 210 59 35 30 Hex.32 Rc 1/2

One way valve types (Plug without valve) are available on request as made-to-order versions.
In such case, the model name ends with "-VL". (ex: MAM-A-2P-VL)

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 124
For Multi-Port Connection (Manual) Sokcet

MULTI CUPLA
side plate
Plates with lock unit
Plug
side plate
(without CUPLA)

Plate for mounting MAM-B Type plate


See page 126 to 127
MAM-A-ZEL / MAM-A-SP Type Sokcet
side plate

Plates for mounting MULTI CUPLA Plug


side plate

MAM-A-ZEL and MAM-A-SP Type. MAM-A Type plate


See page 128 to 130
Specifications (Individual plate)
Plate type MAM-B Type MAM-A Type
Plug side MAM-B-1P8-CL MAM-B-1P12-CL MAM-B-2P6-CL MAM-B-2P8-CL MAM-A-2P6-CL MAM-A-2P12-CL MAM-A-3P6-CL MAM-A-3P12-CL MAM-A-4P4-CL MAM-A-4P8-CL
Model
Socket side MAM-B-1S8-CL MAM-B-1S12-CL MAM-B-2S6-CL MAM-B-2S8-CL MAM-A-2S6-CL MAM-A-2S12-CL MAM-A-3S6-CL MAM-A-3S12-CL MAM-A-4S4-CL MAM-A-4S8-CL
Number of ports 8 12 6 8 6 12 6 12 4 8
Body material Aluminum alloy
Ambient temperature range Û&WRÛ&

Lever
&RXSOLQJ 6RFNHW

Select the most suitable combination in accordance Lock unit

with your operating conditions.


Lock unit

&RXSOLQJ 3OXJ

1 DDecide the [Type] and [Size] of CUPLA to be used


Plug plate
Socket plate

Low spill Size Size

Coupling Plug Model Socket Model


7KUHDG Low spill 7KUHDG
type type
1/8 - 1/8 -
MAM-A-ZEL Type MAM-A-ZEL Type
1/4 MAM-A-ZEL-2P Interchangeable 1/4 MAM-A-ZEL-2S
Same size only
3/8 MAM-A-ZEL-3P 3/8 MAM-A-ZEL-3S
See page 124 1/2 MAM-A-ZEL-4P See page 124 1/2 MAM-A-ZEL-4S

General Size No interchangeability General Size


purpose Plug 7KUHDG Model purpose Socket 7KUHDG Model
type type
1/8 MAM-A-1P 1/8 MAM-A-1S
MAM-A-SP Type MAM-A-SP Type
1/4 MAM-A-2P Interchangeable 1/4 MAM-A-2S
Same size only
3/8 MAM-A-3P 3/8 MAM-A-3S
See page 123 1/2 MAM-A-4P See page 123 1/2 MAM-A-4S

MAM-A-ZEL and MAM-A-SP Type can be One way valve for MAM-A-ZEL (Plug without valve)
and valve-less MAM-A-SP (Plug and Socket without valve)
mounted on the same plates. are available on request as made-to-order versions.
1RWH0$0$=(/7\SHLVQRWLQWHUFKDQJHDEOHZLWKWKH0$0$637\SH
In such case, the model name ends with "-VL".
(ex: MAM-A-2P-VL)

2 SSpecify the required number of [Port]s


3 SSelect the [Plate] 1RWH,IWKHFRXSOLQJVL]HLVDQGWKHQXPEHURISRUWVLVHLWKHUSODWHIRU0$0$RU0$0%FDQEHXVHG
&KRRVHHLWKHURQHE\WKHRXWHUGLPHQVLRQV

Plate
&RXSOLQJERG\ 6L]H 7KUHDG 1XPEHURISRUWV 3ODWHPRGHORI3OXJVLGH 3ODWHPRGHORI6RFNHWVLGH Outer dimensions
8 MAM-B-1P8-CL MAM-B-1S8-CL See page 126
1/8
12 MAM-B-1P12-CL MAM-B-1S12-CL See page 126
MAM-A-SP Type

MAM-A-2P6-CL MAM-A-2S6-CL See page 128


6
MAM-A-ZEL Type

MAM-B-2P6-CL MAM-B-2S6-CL See page 127


1/4
8 MAM-B-2P8-CL MAM-B-2S8-CL See page 127
12 MAM-A-2P12-CL MAM-A-2S12-CL See page 128
6 MAM-A-3P6-CL MAM-A-3S6-CL See page 129
3/8
12 MAM-A-3P12-CL MAM-A-3S12-CL See page 129
4 MAM-A-4P4-CL MAM-A-4S4-CL See page 130
1/2
8 MAM-A-4P8-CL MAM-A-4S8-CL See page 130

,QRUGHUWREDODQFHWKHIRUFHRIV\VWHPSUHVVXUHSODFHHDFK&83/$V\PPHWULFDOO\IURPWKHORFNXQLW FHQWHU 

125
Plate of MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-B-1P8-CL×MAM-B-1S8-CL (8 Ports Type / Plate size : Small)


Dimensions (mm)
• Application (Thread): R 1/8 Mass: 460 g ( Plug), 818 g (Socket)

Plate without couplings MAM-B Type Plate model of Socket side


MAM-B-1S8-CL
Plug Socket Connect position

8
Ports
Applicable Coupling
(See page 123) MAM-A-1P MAM-A-1S

(65°
)
(62)
4)
(When lever is in lock position) (R11

Valve open position

(10°)
Disconnect position

Plate model of Plug side


MAM-B-1P8-CL
4×ø7

(96)

(99)
21

21
(73)
11.5 11.5

11.5 11.5
61
52
3

8x(ø16) 26 26 12 (55)
7 8x(ø14) 26 26 48.5 48.5 (86)(Lever in disconnect position)
(19) 12 48.5 48.5 (62)(When lever is in locked position) (63)(When lever is in locked position)
37 129 (114)
(56) 145 130

Model MAM-B-1P12-CL×MAM-B-1S12-CL (8 Ports Type / Plate size : Large)


Dimensions (mm)
• Application (Thread): R 1/8 Mass: 490 g ( Plug), 842 g (Socket)

Plate without couplings MAM-B Type Plate model of Socket side


MAM-B-1S12-CL
Plug Socket

12
Ports
Applicable Coupling
(See page 123) MAM-A-1P MAM-A-1S
Connect position
(65°
)

(62)
4)
(When lever is in lock position) (R11

Valve open position


(10°)

Disconnect position

Plate model of Plug side


MAM-B-1P12-CL
4×ø7
(111)
(108)
24.5
24.5

22
1.5

1.5
22
1

1
(85)
64

73
21.5

21.5

24
24

12 (55)

12x(ø16) 26 26 (86)(Lever in disconnect position)


7 12x(ø14) 26 26 48.5 48.5
(19) 12 48.5 48.5 (62)(When lever is in locked position) (63)(When lever is in locked position)
37 129 (114)
(56) 145 130

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 126
Plate of MULTI CUPLA MAM-B Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-B-2P6-CL×MAM-B-2S6-CL (6 Ports Type / Plate size : Small)


Dimensions (mm)
• Application (Thread): R 1/4 Mass: 500 g ( Plug), 788 g (Socket)

Plate without couplings MAM-B Type Plate model of Socket side


Connect position
Plug Socket MAM-B-2S6-CL
6
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-2P
MAM-A-ZEL-2P
MAM-A-2S
MAM-A-ZEL-2S

(65°
)
(62)
4)
(R11
(When lever is in lock position)

Valve open position

(10°)
Disconnect position

Plate model of Plug side


MAM-B-2P6-CL
4×ø7

(121)
(118)
22

22
(95.2)
74

83
5

5
32

32

6x(ø16)

6x(ø20)

10 28 28 28 28 (19) 15 (52)
(16) 15 22 89 (When lever is in lock position 62) (When lever is in lock position 63) (86)(Lever in disconnect position)
53 115 (114)
90

Model MAM-B-2P8-CL×MAM-B-2S8-CL (8 Ports Type / Plate size : Large)


Dimensions (mm)
• Application (Thread): R 1/4 Mass: 600 g ( Plug), 894 g (Socket)

Plate without couplings MAM-B Type


Plug Socket Plate model of Socket side
8
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-2P
MAM-A-ZEL-2P
MAM-A-2S
MAM-A-ZEL-2S
Connect position
MAM-B-2S8-CL
(65°
)

(62)
4)
(R11
(When lever is in lock position)

Valve open position


(10°)

Disconnect position

Plate model of Plug side


MAM-B-2P8-CL
4×ø7
(108)

(111)
8.5
8.5
22

22
(85)
64

73
18.5

18.5
5

8x(ø16)
8x(ø20)

10 28 28 28 28 (19) 15 (52)
(16) 15 22 51.5 51.5 51.5 51.5
53 134 (114) (86)(Lever in disconnect position)
150 136

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

127 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Plate of MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-A-2P6-CL×MAM-A-2S6-CL (6 Ports Type / Plate size : Small)


Dimensions (mm)
• Application (Thread): R 1/4 Mass: 860 g ( Plug), 1658 g (Socket)

Plate without couplings MAM-A Type Connect position


Plate model of Socket side
Plug Socket
MAM-A-2S6-CL
6
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-2P
MAM-A-ZEL-2P
MAM-A-2S
MAM-A-ZEL-2S

(65
°)
1)
17
(R
(117)

ø11
(When lever is in lock position)

ø6
7.5
(15)

Cross section A-A


Valve open position Disconnect position (4 corners)
Plate model of Plug side
MAM-A-2P6-CL

4×ø9
(147)(When lever is in lock position)

(157)
(143)
34.5

34.5
1.5
1.5

(116.4)

102
88
90

6x(ø20)
31.5

31.5

6x(ø16)
A

(7)
(10)

8 35 35 A 35 35 (21.5) 15 55
(18) 15 28 112 118 (91.5)(Lever in disconnect position)
61 132 139

Model MAM-A-2P12-CL×MAM-A-2S12-CL (12 Ports Type / Plate size : Large)


Dimensions (mm)
• Application (Thread): R 1/4 Mass: 1170 g ( Plug), 1816 g (Socket)

Plate without couplings MAM-A Type


Connect position
Plug Socket Plate model of Socket side
12
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-2P
MAM-A-ZEL-2P
MAM-A-2S
MAM-A-ZEL-2S
MAM-A-2S12-CL
(65
°)

1)
17
(R
(117)
ø11

(When lever is in lock position)


ø6

7.5
(15)

Cross section A-A


Valve open position Disconnect position
(4 corners)

Plate model of Plug side


MAM-A-2P12-CL
4×ø9
(147)(When lever is in lock position)

(157)
(143)
34.5
34.5

31.5

31.5
1.5
1.5

1.5
(116.4)

102
90

88
31.5
31.5

1.5

12x(ø16)
34.5

34.5

A 12x(ø20)
(7)

(21.5) 15
(10)

8 35 35 A 35 35 55
(18) 15 28 63 63 63 63 (91.5)(Lever in disconnect position)
61 170 174
190 195

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 128
Plate of MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-A-3P6-CL×MAM-A-3S6-CL (6 Ports Type / Plate size : Small)


Dimensions (mm)
• Application (Thread): R 3/8 Mass: 878 g ( Plug), 1668 g (Socket)

MAM-A Type
Connect position
Plate without couplings
Plate model of Socket side
Plug Socket
MAM-A-3S6-CL
6
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-3P
MAM-A-ZEL-3P
MAM-A-3S
MAM-A-ZEL-3S

(65
°)
1)
17
(R
(117)
(When lever is in lock position)

ø11

ø6
7.5
(15)

Valve open position Disconnect position Cross section A-A


(4 corners)

Plate model of Plug side


MAM-A-3P6-CL

4×ø9
(147)(When lever is in lock position)

(157)
(143)
34.5
34.5

(116.4)

102
88
90
1.5

1.5
31.5
31.5

6x(ø20) 6x(ø24)
A

(7)
(10)

8 37.5 37.5 A 37.5 37.5 (21.5) 15 55


(18) 15 28 120 123 (91.5)(Lever in disconnect position)
61 140 144

Model MAM-A-3P12-CL×MAM-A-3S12-CL (12 Ports Type / Plate size : Large)


Dimensions (mm)
• Application (Thread): R 3/8 Mass: 1206 g (Plug), 1836 g (Socket)

Plate without couplings MAM-A Type Plate model of Socket side


Connect position
Plug Socket
MAM-A-3S12-CL
12 Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-3P
MAM-A-ZEL-3P
MAM-A-3S
MAM-A-ZEL-3S
(65
°)

1)
17
(R
(117)
(When lever is in lock position)
ø11

ø6

7.5
(15)

Valve open position Disconnect position Cross section A-A


(4 corners)

Plate model of Plug side


MAM-A-3P12-CL

4×ø9
(147)(When lever is in lock position)

(157)
(143)
34.5
34.5

31.5

31.5
1.5

1.5
(116.4)

102
90

88
31.5
31.5

1.5
1.5
34.5

34.5

12x(ø20) A 12x(ø24)
(7)

(21.5) 15
(10)

8 37.5 37.5 A 37.5 37.5 55


(18) 15 28 70.5 70.5 70.5 70.5 (91.5)(Lever in disconnect position)
61 190 189
210 210

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

129 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Plate of MULTI CUPLA MAM-A Type
Models and Dimensions WAF : WAF stands for width across flats.

Model MAM-A-4P4-CL×MAM-A-4S4-CL (4 Ports Type / Plate size : Small)


Dimensions (mm)
• Application (Thread): R 1/2 Mass: 892 g ( Plug), 1676 g (Socket)

MAM-A Type
Connect position
Plate without couplings
Plate model of Socket side
Plug Socket
MAM-A-4S4-CL
4
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-4P
MAM-A-ZEL-4P
MAM-A-4S
MAM-A-ZEL-4S

(65
°)
1)
17
(R
(117)
(When lever is in lock position)

ø11

ø6
7.5
(15)
Valve open position Disconnect position
Cross section A-A
(4 corners)

Plate model of Plug side


MAM-A-4P4-CL

4×ø9 (143)(When lever is in lock position)

(152)
(138.5)
25

25
(111.4)

102
4x(ø25)
85

88
4x(ø30)
20

20

A
(10)

8 41 41 A 41 41 (21.5) 15 55
(18) 15 28 127 138 (91.5)(Lever in disconnect position)
61 147 159

Model MAM-A-4P8-CL×MAM-A-4S8-CL (8 Ports Type / Plate size : Large)


Dimensions (mm)
• Application (Thread): R 1/2 Mass: 1284 g ( Plug), 1952 g (Socket)

Plate without couplings MAM-A Type Connect position Plate model of Socket side
Plug Socket
MAM-A-4S8-CL
8
Ports
Applicable Coupling
(See page 123 to 124)
MAM-A-4P
MAM-A-ZEL-4P
MAM-A-4S
MAM-A-ZEL-4S
(65
°)

1)
17
(R
(117)
(When lever is in lock position)
ø11

ø6

7.5
(15)

Valve open position Disconnect position Cross section A-A


(4 corners)

Plate model of Plug side


MAM-A-4P8-CL
4×ø9
(149)(When lever is in lock position)

(159)
(145)
30
30

(120.4)

10 10
10 10

106
88
94

8x(ø25) 8x(ø30)
30
30

A
(9)
(10)

8 41 41 A 41 41 (21.5) 15 55
(18) 15 28 76 76 152 (91.5)(Lever in disconnect position)
61 197 208
217 229

Made-to-order MULTI CUPLA are available on request, such as a combination of different sizes on the flange plate.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 130
For Multi-Port Connection (Automatic) Body material
Specifications
Stainless steel (Nickel plated)

MULTI CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 7.0 71 70 1020
Working
Seal material Sealing material Mark temperature range

MAS Type / MAT Type Working temperature range *1 Fluoro rubber


*1: The operable temperature range depends on the operating conditions.
FKM -Û&WRÛ&

7.0 MPa {71 kgf/cm2} general purpose type


Maximum Tightening Torque Nm {kgf • cm}
Working pressure Valve structure Applicable fluids
Size (Thread) 1/4" 3/8" 1/2" 3/4" 1"
Torque (MAS type) 14 {143} 22 {224} 60 {612} 90 {918} 120 {1224}
7.0
Size (Thread) M20 M24 M30 M39 M45
7.0 MPa Two-way shut-off Air Water Hydraulic oil
{71 kgf/cm2} Torque (MAT type) 50 {510} 50 {510} 50 {510} 70 {714} 80 {816}

Connects multiple lines Interchangeability


• MAS & MAT or MAS & MAS types of the same size are to be connected.
simultaneously with a single • Connection between the same MAT types is virtually not possible because there is no
allowance for eccentricity.

operation for different fluids Minimum Cross-Sectional Area (mm2)

and sizes. Model


Min. cross-sectional area
2SP
23
3SP
41
4SP
76
6SP
145
8SP
224
- Ideal for automated hydraulic or pneumatic cylinder operated
systems that need to connect and disconnect several lines
Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
simultaneously.
Socket only Plug only When connected
- Automatic shut-off valves in both sockets and plugs ensure no
- - Operational
outflow of fluid on disconnection.
- Body materials other than stainless steel are available, which can
be ordered with or without valves (made-to-order products). Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
- Snap ring and screw thread-in types to mount on the base plate Model 2SP 3SP 4SP 6SP 8SP
are standardized. Volume of air 1.1 2.4 3.2 10.5 17.0
- MAS type can accept axial eccentricity between socket and plug.
The allowance of eccentricity is within the radius range of 0.3 mm. Load Required to Maintain Connection When Line Is Pressurized
* CUPLA connection or disconnection with fluid under dynamic pressure cannot be made.
Model 2SP 3SP 4SP 6SP 8SP
Maximum acceptable 3200 5200 9200 13900 20200
load N {kgf} {327} {531} {939} {1419} {2062}
Minimum load Px185+45 Px310+70 Px545+85 Px850+95 Px1225+120
required to maintain
connection N {kgf} * {px1.85+4.5} {px3.1+7} {px5.45+8.5} {px8.5+9.5} {px12.25+12}

MAS (Snap ring) type * Assign the actual value of pressure [P (MPa), p (kgf/cm2)] to the above formula to calculate the load.
Maintain the connection with the minimum load or more, but not more than the maximum acceptable load.
(Plug)
Flow Rate - Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
MAS-2S×MAT-2P
MAS-3S×MAT-3P
MAS-4S×MAT-4P
MAS-6S×MAT-6P
MAS-8S×MAT-8P

MAT (Thread screw mount) type


Pressure loss in MPa {kgf/cm2}

(Socket) 0.1 {1}

MAT (Thread screw mount) type 0.01 {0.1}


1 10 100 1000
(Plug)
Flow rate in L/min

Application Example

MAS (Snap ring) type


(Socket)

Oil and air circuits single action connect/disconnect for automated mold replacement

131
MULTI CUPLA MAS Type / MAT Type
Models and Dimensions WAF : WAF stands for width across flats.

Plug MAS type (With snap ring) Socket MAS type (With snap ring)
T H H T

D1

D2
D2

D1
(15) 15 L2 15 (15)
(30) (30)
L1 L

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L1 L2 øD1 øD2 H(WAF) T (Thread) (g) L øD1 øD2 H(WAF) T
MAS-2P R 1/4 150 65 14 28 21.9 Hex.26 Rc 1/4 MAS-2S R 1/4 126 51.5 28 21.9 Hex.26 Rc 1/4
MAS-3P R 3/8 203 67 16 35 25.9 Hex.32 Rc 3/8 MAS-3S R 3/8 171 55 35 25.9 Hex.32 Rc 3/8
MAS-4P R 1/2 412 73 20 44 35.9 Hex.41 Rc 1/2 MAS-4S R 1/2 406 65 44 35.9 Hex.41 Rc 1/2
MAS-6P R 3/4 579 76.5 23.5 50 41.9 Hex.46 Rc 3/4 MAS-6S R 3/4 604 76 50 41.9 Hex.46 Rc 3/4
MAS-8P R1 720 78 24 58 47.9 Hex.54 Rc 1 MAS-8S R1 825 87 58 47.9 Hex.54 Rc 1

Plug MAT type (Thread screw mount) Socket MAT type (Thread screw mount)
T H H T
D2

D1

D1

D2
L3 15 L2 15 L2
L1
L1

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L1 L2 L3 øD1 øD2 H(WAF) T (Thread) (g) L1 L2 øD1 øD2 H(WAF) T
MAT-2P 121 53 14 (24) 28 21.9 Hex.26 M20×1.5 MAT-2S 95 39 (24) 28 21.9 Hex.26 M20×1.5
MAT-3P 164 56 16 (25) 32 25.9 Hex.29 M24×1.5 MAT-3S 124 42 (27) 32 25.9 Hex.29 M24×1.5
See drawings See drawings
MAT-4P 332 67 20 (32) 44 35.9 Hex.41 M30×2 MAT-4S 246 48 (33) 44 35.9 Hex.41 M30×2
below. below.
MAT-6P 453 73 23.5 (34.5) 50 41.9 Hex.46 M39×2 MAT-6S 382 58 (43) 50 41.9 Hex.46 M39×2
MAT-8P 571 76 24 (37) 54 47.9 Hex.50 M45×2 MAT-8S 506 66 (51) 54 47.9 Hex.50 M45×2
• MAT type must be coupled with MAS type.

Dimensions of End Configurations


F or more
MAS Type 0 0
15 - 0.1 or 30 - 0.1 MAT Type
G T
R1
R1

Mount MAS tail end from this side


+0.1

A
0
D

1.6

Dimensions (mm) Dimensions (mm)


Model Model F
øD øA G T
Plug Socket
+0.06
MAS-2S / MAS-2P 23 MAT-2S / MAT-2P 22 0 13 25 M20×1.5
+0.06
MAS-3S / MAS-3P 27 MAT-3S / MAT-3P 26 0 13 26 28 M24×1.5
+0.08
MAS-4S / MAS-4P 37 MAT-4S / MAT-4P 36 0 16 34 35 M30×2
+0.08
MAS-6S / MAS-6P 43 MAT-6S / MAT-6P 42 0 17 36.5 45 M39×2
+0.08
MAS-8S / MAS-8P 49 MAT-8S / MAT-8P 48 0 17 39 53 M45×2

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 132
For Multi-Port Connection (Automatic) Specifications
Socket: Brass (Nickel plated)

MULTI CUPLA
Body material
Plug: Brass (Nickel plated)
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145

MALC-01 Type for Low Pressure Use Seal material


Working temperature range *1
Sealing material
Nitrile rubber
Mark
NBR
Working
temperature range

-Û&WRÛ&
One-way shut-off type for Low pressure use *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluids


Maximum Tightening Torque Nm {kgf • cm}
Thread screw mount 15 {153}
1.0
Flange 1.5 {15}
1.0 MPa One-way shut-off Air Water
{10 kgf/cm2}
Interchangeability

Solo use of socket is possible. - Sockets and plugs can be connected regardless of end configurations.
- Not interchangeable with MALC-SP Type (for medium pressure use) MALC-1SP or
MALC-HSP Type (for high pressure use) MALC-1HSP.
Suitable for operation of ejector
pins to open/close valve gates Minimum Cross-Sectional Area (mm2)
Minimum cross-sectional area 28

in molding. Suitability for Vacuum


- Solo use of socket is possible. Not suitable for vacuum application in either connected or disconnected condition.
- As in the case of MULTI CUPLA MALC-SP type and MALC-HSP type,
the distance between the socket plate and the plug plate is designed Load Required to Maintain Connection When Line Is Pressurized
to be 30 mm when connected.
This means the MULTI CUPLA MALC-01 type can also be installed F = (P × 160) + 50 { f = p × 1.6 + 5 }
mixed with any size of MALC-SP type and MALC-HSP type on the Minimum load required to maintain connection F [N] {f [kgf]}
same plate. Actual value of pressure P [MPa] {p [kgf/cm2]}
- An axial eccentricity allowance of 2 mm eliminates precise centering Assign the actual value of pressure [P (MPa), p (kgf /cm2)] to the above formula.
at installation. Maintain the connection with this load [F ( N), f (kgf )] or more.
- Compact size with " thread screw mount " and "with flange" types However, the maximum acceptable load is 500 N {51 kgf}.
available.
Pressure - Flow Characteristics
[Test conditions] - Fluid : Air - Temperature : Room temperature
MALC-01 (Thread screw
2.0
mount) type
(Plug) MALC-01 (Thread screw 1.8
mount) type (Socket)
1.6

1.4

1.2

1.0

0.8
Flow rate in m3/min

0.6

MALC-01 (Flange) type 0.4


(Plug) 0.2
MALC-01 (Flange) type 0
(Socket) 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7
{1} {2} {3} {4} {5} {6} {7}
Pressure in MPa {kgf/cm2}

Acceptable distance between plates

Socket and plug or plate must be used in


0 to 0.5 mm
contact with each other. Maximum
0.5 mm distance between socket and
plug or plate is acceptable.

133
MULTI CUPLA MALC-01 Type for Low Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.

Plug MALC-01TP type (Thread screw mount) Socket MALC-01S type (Thread screw mount)
T H H T

D
B
L2 L3 L3 L2
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 øD øB H(WAF) T (g) L1 L2 L3 øD H(WAF) T
See drawings See drawings
MALC-01TP below. 40 28 (14) 14 18.5 6 Hex.17 M14×1 MALC-01S below. 39 (41) (20.5) 16 18.5 Hex.17 M14×1

Plug MALC-01TP-FL type (With flange) Socket MALC-01S-FL type (With flange)

D D

H
A

L4 L4

L2 L3 L3 L2

L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 L4 øD A øB H (g) L1 L2 L3 L4 øD A H
See drawings See drawings
MALC-01TP-FL below. 52 28 (14) 14 3.2 (22) Û 6 36 MALC-01S-FL below. 51 (41) (20.5) 16 3.2 (22) Û 36

Dimensions of End Configurations


MALC-01TP / 01S type (Thread screw mount) MALC-01TP-FL / 01S-FL type (With flange)
L4 or more L 2 or more
L1 T
L 3 or more
L2
T L1
3 0á

3 0á
1.6 1.6
D1
D2

4 5á

D2
D4

D3

D1
Dimensions (mm) Dimensions (mm)
Model Model
øD1 øD2 L1 L2 L3 L4 T D1 øD2 øD3 øD4 L1 L2 T
MALC-01S +0.05 +0.05 +0.2 25 MALC-01S-FL 25 2×M4×0.7
15.8 0 14.8 0 3 7.5 0 16 M14×1 PCD28 20 16 14.8 +0.05
0 2.5 +0.1
0 Thread depth
MALC-01TP 18 MALC-01TP-FL 16 10 mm or more

Solo use of socket is possible


The shape of counterpart for solo use of socket As in the case of MULTI CUPLA MALC-SP type and
Before 1.6 MALC-HSP type, the distance between the socket
connection plate and the plug plate is designed to be 30 mm
The shape of counterpart when connected. This means the MULTI CUPLA
MALC-01 type can also be installed mixed with any
for connection
size of MALC-SP type and MALC-HSP type on the
same plate.
1.6 Counterpart
MALC-01 Type Equipment
(Socket)
ø21 or more

A 2 mm axial eccentricity allowance.

Socket Plug
ø6

After
C0.2 or less connection
ø2
mm
Counterpart
The angle of inclination between the socket
MALC-01 Type Equipment
and counterpart must be within 0.5 degrees.
(Socket)

Distance between plates is 16 mm for solo use of socket. 30 mm

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 134
For Multi-Port Connection (Automatic) Body material
Specifications
Stainless steel (Socket body: Nickel plated)

MULTI CUPLA
Thread screw mount 0$/&63 0$/&WR63 0$/&63
Model Flange - 0$/&WR63)/ -
Snap ring - 0$/&63) 0$/&63(-F/-16F)

MALC-SP Type for Medium Pressure Use Working pressure *1


MPa
kgf/cm2
7.0 (2.0)
71 (20)
5.0 (2.0)
51 (20)
1.5 (1.5)
15 (15)

Low spill type for medium pressure use bar 70 (20) 50 (20) 15 (15)
PSI 1020 (290) 725 (290) 218 (218)
Working pressure Valve structure Applicable fluids
Working
Seal material Sealing material Mark temperature range
Working temperature range *2 Fluoro rubber FKM -Û&WRÛ&
1.5 to 7.0 *1: The value in brackets is Maximum working pressure of individual plug or socket.
Two-way shut-off *2: The operable temperature range depends on the operating conditions.
1.5 to 7.0 MPa Water Hydraulic oil Air
(Spill Reduction)
{15 to 71 kgf/cm2}
Maximum Tightening Torque Nm {kgf • cm}
A single operation enables Model
Thread screw mount 20 {204}
1SP 2SP
30 {306}
3SP
35 {357}
4SP
45 {460}
6SP 8SP
60 {612} 75 {765}
12SP
80 {816}
12SP-16F
-
simultaneous connections of Flange - 7 {71.5} 7 {71.5} 7 {71.5} 7 {71.5} 23 {235} - -

multiple lines. A special design Snap ring - - - - - 260 {2652} 280 {2856} 350 {3570}

for medium pressure use minimizes Interchangeability


Socket and plug in the same size can be connected regardless of their end configurations.
air admixture in fluid lines upon Minimum Cross-Sectional Area (mm2)
connection. Model 1SP 2SP(-FL) 3SP(-FL) 4SP(-FL) 6SP(-FL) 8SP(-FL/-10F) 12SP(-F/-16F)
Min. cross-sectional area 26 49.5 87 153 227 347 795
- Compared with conventional MULTI CUPLA, approximately double
flow rates are realized. This could reduce the size of required plates.
(Rate of flow increase depends on CUPLA sizes.) Suitability for Vacuum
Not suitable for vacuum application in either connected or disconnected condition.
- The MALC type realizes a 2 mm axial eccentricity allowance,
while the conventional MULTI CUPLA is only 0.6 mm.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
- Special valve design enables connection of socket and plug under
pressure of up to 2 MPa. (up to 1.5 MPa for MALC-12SP.) Model 1SP 2SP(-FL) 3SP(-FL) 4SP(-FL) 6SP(-FL) 8SP(-FL/-10F) 12SP(-F/-16F)
- When connected, the distance between the socket plate and the plug Volume of air 0.08 0.14 0.26 0.55 0.95 0.85 1.46
plate is designed to be 30 mm for all sizes. This means that any size
of CUPLA can be mounted and used on the same plate. Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
- Low spill valves minimize outflow of fluid and admixture of air into Model 1SP 2SP(-FL) 3SP(-FL) 4SP(-FL) 6SP(-FL) 8SP(-FL/-10F) 12SP(-F/-16F)
the fluid line. Volume of spillage 0.08 0.14 0.26 0.55 0.95 0.85 1.46
MALC-SP (Thread screw mount) type
(Plug) Load Required to Maintain Connection When Line Is Pressurized
Model 1SP 2SP(-FL) 3SP(-FL) 4SP(-FL) 6SP(-FL) 8SP(-FL/-10F) 12SP(-F/-16F)
MALC-SP (Thread screw Maximum acceptable 2800 4500 5600 10000 14000 15600 8200
mount) type (Socket) load N {kgf} {286} {459} {571} {1019} {1427} {1591} {837}

Minimum load P×170+85 P×345+180 P×460+190 P×855+260 P×1160+260 P×1360+310 P×2260+400


required to maintain
connection N {kgf} * {p×1.7+8.5} {p×3.45+18} {p×4.6+19} {p×8.55+26} {p×11.6+26} {p×13.6+31} {p×22.6+40}

* Assign the actual value of pressure [P (MPa), p (kgf/cm2)] to the above formula to calculate the load.
Maintain the connection with the minimum load or more, but not more than the maximum acceptable load.

Flow Rate - Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
MALC-SP (Flange) type (Plug) 0$/&6î0$/&3
0$/&6î0$/&3
0$/&6)/î0$/&3)/
0$/&6î0$/&3
0$/&6)/î0$/&3)/
0$/&6î0$/&3
0$/&6)/î0$/&3)/
0$/&6î0$/&3
0$/&6)/î0$/&3)/
MALC-SP (Flange) type
Pressure loss in MPa {kgf/cm2}

0$/&6î0$/&3
0$/&6)/î0$/&3)/
(Socket) 0.1 {1} 0$/&6)î0$/&3)
0$/&6î0$/&3
0$/&6)î0$/&3)
0$/&6)î0$/&3)

MALC-SP (Snap ring) type (Plug)


0.01 {0.1}
1 10 100 1000

Flow rate in L/min


MALC-SP (Snap ring) type
(Socket)

135
MULTI CUPLA MALC-SP Type for Medium Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.

Plug MALC-1 to 12P type (Thread screw mount) Socket MALC-1 to 12S type (Thread screw mount)

H H
T T

D
L2 L3 L3 L2
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application
(g)
Model Application
(g)
L1 L2 L3 øD H(WAF) T L1 L2 L3 øD H(WAF) T
MALC-1P 40 32 (18) 14 21 Hex.19 M16×1 MALC-1S 53 (45) (23) 16 21 Hex.19 M16×1
MALC-2P 75 33 (20) 13 28 Hex.26 M20×1.5 MALC-2S 95 (49) (26) 17 28 Hex.26 M20×1.5
MALC-3P 95 33 (20) 13 32 Hex.29 M24×1.5 MALC-3S 120 (51) (26) 17 32 Hex.29 M24×1.5
MALC-4P See P137 248 41 (28) 13 45 Hex.41 M35×1.5 MALC-4S See P137 306 (64) (36.5) 17 45 Hex.41 M35×1.5
MALC-6P 369 50.5 (37.5) 13 50 Hex.46 M40×2 MALC-6S 471 (78.5) (47.5) 17 50 Hex.46 M40×2
MALC-8P 399 53 (41) 12 54 Hex.50 M45×2 MALC-8S 590 (86) (53) 18 54 Hex.50 M45×2
MALC-12P 724 57 (45) 12 74 Hex.67 M62×2 MALC-12S 1176 (98) (60) 18 74 Hex.67 M62×2

Plug MALC-2 to 6P-FL type (With flange) Socket MALC-2 to 6S-FL type (With flange)

L3 ( 7.6) ( 7.6) L3
L2 13 17 L2
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 S (g) L1 L2 L3 S
MALC-2P-FL 146 30 (17) 6 40 MALC-2S-FL 173 (49) (26) 6 40
MALC-3P-FL 180 33 (20) 6 45 MALC-3S-FL 208 (51) (26) 6 45
See P137 See P137
MALC-4P-FL 390 41 (28) 6.5 58 MALC-4S-FL 449 (64) (36.5) 6.5 58
MALC-6P-FL 553 50.5 (37.5) 6.5 64 MALC-6S-FL 663 (78.5) (47.5) 6.5 64

Plug MALC-8P-FL type (With flange) Socket MALC-8S-FL type (With flange)

L4 L4
L2 L3 L3 L2
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 L4 S (g) L1 L2 L3 L4 S
MALC-8P-FL See P137 796 53 (41) 12 12 79 MALC-8S-FL See P137 978 (86) (53) 18 12 79

Acceptable distance between socket and plug 0 to 0.5 mm

Plug and socket must be used in contact with


each other.
Maximum 0.5 mm distance between socket and
plug is acceptable.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 136
MULTI CUPLA MALC-SP Type for Medium Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.

Plug MALC-8 / 12P type (With snap ring) Socket MALC-8 / 12S type (With snap ring)

T T

D
H L2 L3 L3 L2 H
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 øD H(WAF) T (g) L1 L2 L3 øD H(WAF) T
MALC-8P-10F 1182 (87) 75 (12) 64 54 Rc 1 1/4 MALC-8S-10F 1373 (108) 75 (18) 64 54 Rc 1 1/4
See drawings See drawings
MALC-12P-F below. 2054 (97) 85 (12) 84 58 Rc 1 1/2 MALC-12S-F below. 2505 (123) 85 (18) 84 58 Rc 1 1/2
MALC-12P-16F 2128 (97) 85 (12) 84 71 Rc 2 MALC-12S-16F 2579 (123) 85 (18) 84 71 Rc 2

Dimensions of End Configurations


MALC-1 to 12SP type (Thread screw mount) MALC-2 to 8SP-FL type (With flange)

L4 or more L1 or more

L3

3 0á
L2 or more
T 1.6

D2

D1
L1
D3 or more

P1 ±0.1
(30á)

P2 ±0.05
3 0á

1.6
D2

D1

4 5á
D3 or more

(30á) P2 ±0.05 T
P1 ±0.1

Dimensions (mm) Dimensions (mm)


Model Model
øD1 øD2 øD3 L1 L2 L3 L4 T øD1 øD2 øD3 L1 P1 P2 T
MALC-1S +0.1 +0.06 MALC-2S-FL +0.1 28
18.3 0 17.3 0 13 11 20 22 25 M16×1 24 0 23 +0.06
0 16 28 14
MALC-1P MALC-2P-FL 19
MALC-2S MALC-3S-FL 28
24 +0.1
0 23 +0.06
0 16 11.5 22 25 28 M20×1.5 27.6 +0.1
0 26.6 +0.08
0 18 31 15.5 4×M6
MALC-2P MALC-3P-FL 22
Thread depth
MALC-3S MALC-4S-FL 39 17 mm or more
27.6 +0.1
0 26.6 +0.08
0 18 11 22 25 29 M24×1.5 39.5 +0.1
0 38.5 +0.08
0 26 40 20
MALC-3P MALC-4P-FL 30.5
MALC-4S MALC-6S-FL 50
39.5 +0.1
0 38.5 +0.08
0 26 15.5 30 33 40.5 M35×1.5 45 +0.1
0 44 +0.08
0 30 45 22.5
MALC-4P MALC-6P-FL 40
MALC-6S MALC-8S-FL 53 4×M10
45 +0.1
0 44 +0.08
0 30 20 40 44 51.5 M40×2 48 +0.3
0 47 +0.08
0 35 55 27.5 Thread depth
MALC-6P MALC-8P-FL 43 15 mm or more
MALC-8S
48 +0.3
0 47 +0.08
0 35 27 43 47 55 M45×2
MALC-8P
MALC-12S +0.3 +0.1
66 0 64 0 45 30 50 54 65 M62×2
MALC-12P

MALC-8 / 12P type (With snap ring)


.5

.5

C0
C0

C0

.5

CUPLA insertion direction


D1

15 ±0.1

30 ±0.1
Plate with 15 mm or 30 mm thickness can be mounted.

Dimensions (mm)
Model
øD1
MALC-8S-10F +0.1
60.1 0
MALC-8P-10F
MALC-12S-F +0.1
80.1 0
MALC-12P-F
MALC-12S-16F +0.1
80.1 0
MALC-12P-16F

137 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo

138
For Multi-Port Connection (Automatic) Specifications
Body material Special steel (Nickel plated)

MULTI CUPLA
Thread screw mount MALC-1HSP MALC-2 to 8HSP
Model
Flange - MALC-2 to 8HSP-FL
MPa 25.0 (8.0) 21.0 (8.0)

MALC-HSP Type for High Pressure Use Working pressure *


kgf/cm2
bar
255 (81)
250 (80)
214 (81)
210 (80)

Low spill type for high pressure use PSI 3630 (1160) 3050 (1160)
Working
Seal material Sealing material Mark temperature range
Working pressure Valve structure Applicable fluids
Working temperature range *1 Fluoro rubber FKM -Û&WRÛ&
*1: The operable temperature range depends on the operating conditions.
21.0 to 25.0
21.0 to 25.0 MPa Two-way shut-off Hydraulic oil Maximum Tightening Torque Nm {kgf • cm}
{214 to 255 kgf/cm2} (Spill Reduction)
Model 1HSP 2HSP 3HSP 4HSP 6HSP 8HSP

A single operation enables Thread screw mount


Flange
30 {306}
-
50 {510} 53 {540} 65 {663}
9 {91}
80 {816} 95 {969}
30 {306}

simultaneous connections of Interchangeability


multiple lines. A special design Socket and plug in the same size can be connected regardless of their end configurations.

minimizes air admixture in fluid Minimum Cross-Sectional Area (mm2)

lines upon connection. Suitable for


Model 1HSP 2HSP 3HSP 4HSP 6HSP 8HSP
Min. cross-sectional area 26 49.5 87 153 227 347

high pressure hydraulic circuits. Suitability for Vacuum


- Compared with conventional MULTI CUPLA, approximately double Not suitable for vacuum application in either connected or disconnected condition.
flow rates are realized. This could reduce the size of required plates.
Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
(Rate of flow increase depends on CUPLA sizes.)
- The MALC type realizes a 2 mm axial eccentricity allowance, while Model 1HSP 2HSP 3HSP 4HSP 6HSP 8HSP
the conventional MULTI CUPLA is only 0.6 mm. Volume of air 0.08 0.14 0.26 0.55 0.95 0.85
- Special valve design enables connection of socket and plug under
dynamic pressure of up to 8 MPa. Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
- When connected, the distance between the socket plate and plug Model 1HSP 2HSP 3HSP 4HSP 6HSP 8HSP
plate is designed to be 30 mm for all sizes. This means any size of Volume of spillage 0.08 0.14 0.26 0.55 0.95 0.85
CUPLA can be mounted and used on the same plate.
- Low spill valves minimize outflow of fluid and admixture of air into Load Required to Maintain Connection When Line Is Pressurized
the fluid line.
Model 1HSP 2HSP 3HSP 4HSP 6HSP 8HSP
MALC-HSP (Thread screw mount) type 9300 16500 22000 40500 55000 64500
Maximum acceptable
(Plug) load N {kgf} {948} {1683} {2244} {4130} {5609} {6577}

Minimum load P×170+85 P×345+180 P×460+190 P×855+260 P×1160+260 P×1360+310


required to maintain
connection N {kgf} * {p×1.7+8.5} {p×3.45+18} {p×4.6+19} {p×8.55+26} {p×11.6+26} {p×13.6+31}

* Assign the actual value of pressure [P (MPa), p (kgf/cm2)] to the above formula to calculate the load.
MALC-HSP (Thread screw mount) type Maintain the connection with the minimum load or more, but not more than the maximum acceptable load.
(Socket)
Flow Rate - Pressure Loss Characteristics
[Test conditions] - Fluid : Hydraulic oil - 7HPSHUDWXUHÛ&“Û&
- Fluid viscosity : 32×10-6 m2/s - Density : 0.87×103 kg/m3
1.0 {10}
MALC-1HS×MALC-1HP
MALC-2HS×MALC-2HP
0.5 {5}
0.4 {4} MALC-3HS×MALC-3HP
MALC-HSP (Flange) type MALC-4HS×MALC-4HP
0.3 {3}
(Plug) MALC-6HS×MALC-6HP
0.2 {2}
MALC-8HS×MALC-8HP
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.05 {0.5}
0.04 {0.4}
0.03 {0.3}
0.02 {0.2}
MALC-HSP (Flange) type
(Socket)
0.01 {0.1}
1 10 100 1000
Flow rate in L/min

139
MULTI CUPLA MALC-HSP Type for High Pressure Use
Models and Dimensions WAF : WAF stands for width across flats.

Plug MALC-1 to 8HP type (Thread screw mount) Socket MALC-1 to 8HS type (Thread screw mount)

H H
T T

D
L2 L3 L3 L2
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 øD H(WAF) T (g) L1 L2 L3 øD H(WAF) T
MALC-1HP 39 32 (18) 14 21 Hex.19 M16×1 MALC-1HS 51 (45) (23) 16 21 Hex.19 M16×1
MALC-2HP 73 33 (20) 13 28 Hex.26 M20×1.5 MALC-2HS 89 (49) (26) 17 28 Hex.26 M20×1.5
MALC-3HP 96 33 (20) 13 32 Hex.29 M24×1.5 MALC-3HS 117 (51) (26) 17 32 Hex.29 M24×1.5
See P141 See P141
MALC-4HP 250 41 (28) 13 45 Hex.41 M35×1.5 MALC-4HS 290 (64) (36.5) 17 45 Hex.41 M35×1.5
MALC-6HP 357 50.5 (37.5) 13 50 Hex.46 M40×2 MALC-6HS 447 (78.5) (47.5) 17 50 Hex.46 M40×2
MALC-8HP 391 53 (41) 12 54 Hex.50 M45×2 MALC-8HS 579 (86) (53) 18 54 Hex.50 M45×2

Plug MALC-2 to 6HP-FL type (With flange) Socket MALC-2 to 6HS-FL type (With flange)

L3 ( 7.6) ( 7.6) L3
L2 13 17 L2
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 S (g) L1 L2 L3 S
MALC-2HP-FL 142 30 (17) 6 40 MALC-2HS-FL 163 (49) (26) 6 40
MALC-3HP-FL 179 33 (20) 6 45 MALC-3HS-FL 200 (51) (26) 6 45
See P141 See P141
MALC-4HP-FL 367 41 (28) 6.5 58 MALC-4HS-FL 418 (64) (36.5) 6.5 58
MALC-6HP-FL 514 50.5 (37.5) 6.5 64 MALC-6HS-FL 611 (78.5) (47.5) 6.5 64

Plug MALC-8HP-FL type (With flange) Socket MALC-8HS-FL type (With flange)

L4 L4
L2 L3 L3 L2
L1 L1

Mass Dimensions (mm) Mass Dimensions (mm)


Model Application Model Application
(g) L1 L2 L3 L4 S (g) L1 L2 L3 L4 S
MALC-8HP-FL See P141 786 53 (41) 12 12 79 MALC-8HS-FL See P141 964 (86) (53) 18 12 79

0 to 0.5 mm
Acceptable distance between Socket and Plug
Plug and socket must be used in contact with
each other.
Maximum 0.5 mm distance between socket and
plug is acceptable.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 140
MULTI CUPLA MALC-HSP Type for High Pressure Use
Dimensions of End Configurations
MALC-1 to 8HSP type (Thread screw mount) MALC-2 to 8HSP-FL type (With flange)
L5 or more L2 or more
L4 L1

L3 or more

á
L2
T 1.6

R0
.5
L1

D3 or more

P1 ±0.1
D2

D1
(30á)

á

P2 ±0.05
A
á
D3 or more

(30á) P2 ±0.05 T

D2

D1
1.6 P1 ±0.1

Dimensions (mm) Dimensions (mm)


Model Model
øD1 øD2 øD3 L1 L2 L3 L4 L5 T A øD1 øD2 øD3 L1 L2 P1 P2 T
MALC-1HS +0.1 +0.06 +0.2 MALC-2HS-FL +0.1 28
17.8 0 16.8 0 13 3.5 0 11 20 22 25 M16×1 C0.2 23 0 22 +0.06
0 16 2.8 +0.2
0 28 14
MALC-1HP MALC-2HP-FL 19
MALC-2HS MALC-3HS-FL 28
23 +0.1
0 22+0.06
0 16 2.8 +0.2
0 11 22 25 28 M20×1.5 R0.5 27.1 +0.1
0 26 +0.08
0 18 2.8 +0.2
0 31 15.5 4×M6
MALC-2HP MALC-3HP-FL 22
Thread depth
MALC-3HS MALC-4HS-FL 39 17 mm or more
27.1 +0.1
0 26 +0.08
0 18 2.8 +0.2
0 11 22 25 29 M24×1.5 R0.5 37.7 +0.3
0 36.5 +0.08
0 26 6 ±0.2 40 20
MALC-3HP MALC-4HP-FL 30.5
MALC-4HS MALC-6HS-FL 50
37.7 +0.3
0 36.5+0.08
0 26 6 ±0.2 18 30 33 40.5 M35×1.5 R0.5 42.5 +0.3
0 41.5 +0.08
0 30 6 ±0.2 45 22.5
MALC-4HP MALC-6HP-FL 40
MALC-6HS MALC-8HS-FL 53 4×M10
42.5 +0.3
0 41.5 +0.08
0 30 6 ±0.2 23 40 44 51.5 M40×2 R0.5 47.5 +0.3
0 46.5 +0.08
0 35 10.5 ±0.2 55 27.5 Thread depth
MALC-6HP MALC-8HP-FL 43 15 mm or more
MALC-8HS +0.3
47.5 0 46.5+0.08
0 35 10.5 ±0.2 27 43 47 55 M45×2 R0.5
MALC-8HP

141 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo

142
For High Purity Chemicals Body material
Specifications
Electropolished stainless steel (SUS304)

SEMICON CUPLA Size (Thread)

Pressure unit MPa


1/8", 1/4", 3/8", 1/2", 3/4", 1"
1/8-27NPT, 1/4-18NPT, 19/32-18UNS
kgf/cm2 bar PSI

SP Type Working pressure 0.2


Seal material
2
Mark
2
Working
temperature range
29
Remarks

For semiconductor manufacturing production installation Fluoro rubber FKM Û&WRÛ& Standard material
Seal material Ethylene-propylene
Working temperature range *1 rubber EPDM Û&WRÛ& Standard material
Working pressure Valve structure Applicable fluids
Perfluoroelastomer P Û&WRÛ& Standard material
Kalrez KL Û&WRÛ& Standard material
0.2 *1: The operable temperature range depends on the operating conditions.
0.2 MPa Two-way shut-off High purity Water Gas Air
{2 kgf/cm2} chemicals
Maximum Tightening Torque Nm {kgf • cm}

General purpose type with stainless Size


1/8-27NPT 1/4-18NPT
Rc 1/8 Rc 1/4
19/32-
18UNS
9J° 9J° 9J° 9J°

steel body and rubber seal. Torque 9 {92} 14 {143} 20 {204} 22 {224} 60 {612} 90 {918} 120 {1224}

Electro-polished body for enhanced Interchangeability


Sockets and plugs can be connected regardless of end configurations if the first number
corrosion resistance. in the model name is the same.

- Body and valve springs are stainless steel (SUS304). Minimum Cross-Sectional Area (mm2)
Body is electro-polished for enhanced corrosion resistance. Model 1SP 2SP 3SP 4SP 6SP 8SP
- Seal materials can be selected to suit your fluid and application, Min. cross-sectional area 13 17 48 64 83 192
to flexibly comply with your semiconductor production process
requirements. Flow Rate – Pressure Loss Characteristics
- All components are cleaned, assembled, inspected, and then >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
packed in a clean room. 1.0 {10}
- Grease free. No grease is applied to the seal material. 1S-304×1P-304
2S-304×2P-304
- Each plug comes with a dust cap. 3S-304×3P-304
4S-304×4P-304
- Stainless steel SUS316 body and valve springs are available as 6S-304×6P-304
made-to-order products. 0.1 {1}
8S-304×8P-304
Pressure loss in MPa {kgf/cm2}

0.01 {0.1}

0.001 {0.01}
1 10 100 1000

Flow rate in L/min

Stainless steel containers

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T
T
D

C
H L H
L

Container Mass Dimensions (mm) Container Mass Dimensions (mm)


Model Model
capacity (g) L C H(WAF) T capacity (g) L øD H(WAF) T
1P-304 For 10L to 20L Rc 1/8 1S-304 For 10L to 20L 82 Rc 1/8
19 29 19 Hex.14 48 24 14
1P-304-NPT For 10L to 20L 1/8-27NPT 1S-304-NPT For 10L to 20L 84 1/8-27NPT
1P-304-UNS For 10L to 20L 34 33 19 Hex.21 19/32-18UNS 2S-304 For 10L to 20L Rc 1/4
138  28 19
2P-304 For 10L to 20L Rc 1/4 2S-304-NPT For 10L to 20L 1/4-18NPT
 36 22 Hex.17
2P-304-NPT For 10L to 20L 1/4-18NPT 3S-304 For 100L to 200L 204   21 Rc 3/8
2P-304-UNS For 10L to 20L 41 36 22 Hex.21 19/32-18UNS 4S-304 For 100L to 200L 424 72  29 Rc 1/2
3P-304 For 100L to 200L 60 40  Hex.21 Rc 3/8 6S-304 For 100L to 200L 708 88   Rc 3/4
4P-304 For 100L to 200L  44 28 Hex.29 Rc 1/2 8S-304 For 100L to 200L 1081 102  41 Rc 1
6P-304 For 100L to 200L 216  36 +H[ Rc 3/4
8P-304 For 100L to 200L  62 40 Hex.41 Rc 1
* Above are the dimensions of SUS304.
* The appearance of SUS304 and 316 bodies is different.

143 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Purity Chemicals Body material
Specifications
Electropolished stainless steel (SUS304)

SEMICON CUPLA Size (Thread)

Pressure unit MPa


1/8", 1/4", 3/8", 1/2", 3/4", 1"
1/8-27NPT, 1/4-18NPT, 19/32-18UNS
kgf/cm2 bar PSI

SCS Type Working pressure


Seal material Socket
0.2
Seal material
2
Mark
2
Working
temperature range
29
Remarks
O-ring P Standard material
For semiconductor manufacturing equipment Working temperature Perfluoroelastomer Û&WRÛ&
range *1
Valve Fluoropolymer resin (Socket: PFA, Plug: PTFE except 1P and 2P of PFA)
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.
- If you need a seal material other than perfluoroelastomer, please consult with us.
0.2
Maximum Tightening Torque Nm {kgf • cm}
0.2 MPa Two-way shut-off High purity Water Gas Air
{2 kgf/cm2} chemicals 1/8-27NPT 1/4-18NPT 19/32-
Size 9J° 9J° 9J° 9J°
Rc 1/8 Rc 1/4 18UNS

Adopted stainless steel body and Torque 9 {92} 14 {143} 20 {204} 22 {224} 60 {612} 90 {918} 120 {1224}

fluorine contained resin valves. Interchangeability


Sockets and plugs can be connected regardless of end configurations if the number Ƒ in the model
QDPH^6&6ƑS (P)} is the same.
- The body and spring material of stainless steel (SUS304), 7KHSOXJVFDQEHFRQQHFWHGZLWKVRFNHWVRI6&<7\SHRIWKHVDPHVL]H6HHEHORZFKDUWIRUGHWDLOV
and valve of fluorine contained resin ensure excellent performance
with various chemicals. Interchangeability Check List (SCS Type, SCY Type)
- Body (SUS304) is electropolished for enhanced corrosion resistance. indicates connection capability except for made-to-order products.
- All components are cleaned, assembled, inspected, and then packed Socket
in a clean room. Model
SCS Type SCY Type
-1S -2S -1S -2S -3S -4S -6S -8S
- Grease free. Grease is not applied to the seal material. -1P
- Plug comes with a dust cap. Plug -2P
SCS -3P
Type -4P
-6P
-8P

Minimum Cross-Sectional Area (mm2)


Model SCS-1SP SCS-2SP SCS-3P SCS-4P SCS-6P SCS-8P
Min. cross-sectional area 15 23 28 71 110 162

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
6&<6î6&63
6&66î6&63
6&<6î6&63
6&66î6&63
6&<6î6&63
6&<6î6&63
6&<6î6&63
6&<6î6&63
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100
Semiconductor manufacturing equipment
Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T T
D

C H
H L L

Container Dimensions (mm) Container Dimensions (mm)


Model Mass (g) Model Mass (g)
capacity L C H(WAF) T capacity L øD H(WAF) T
SCS-1P For 10L to 20L Rc 1/8 SCS-1S-NPT For 10L to 20L 84 48 24 14 1/8-27NPT
17 29 19 Hex.14
SCS-1P-NPT For 10L to 20L 1/8-27NPT SCS-2S-NPT For 10L to 20L 138 58 28 19 1/4-18NPT
SCS-1P-UNS For 10L to 20L 34 33 19 Hex.21 19/32-18UNS
SCS-2P For 10L to 20L 32 Rc 1/4
34 22 Hex.17
SCS-2P-NPT For 10L to 20L 29 1/4-18NPT
SCS-2P-UNS For 10L to 20L 41 36 22 Hex.21 19/32-18UNS
SCS-3P For 100L to 200L 61 40 25 Hex.21 Rc 3/8
SCS-4P For 100L to 200L 114 44 28 Hex.29 Rc 1/2
SCS-6P For 100L to 200L 198 52 36 Hex.35 Rc 3/4
SCS-8P For 100L to 200L 338 62 40 Hex.41 Rc 1

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 144
For High Purity Chemicals Body material
Specifications
Electropolished stainless steel (SUS304)

SEMICON CUPLA Size (Thread)

Pressure unit MPa


1/8", 1/4", 3/8", 1/2", 3/4", 1"
1/8-27NPT, 1/4-18NPT
kgf/cm2 bar PSI

SCY Type Working pressure

Seal material
Socket
0.2
Seal material
2
Mark
2
Working
temperature range
29
Remarks

For semiconductor manufacturing equipment packing Perfluoroelastomer P


Working temperature seal Û&WRÛ& Standard material
range *1
Fluoropolymer resin PTFE (TF)
Working pressure Valve structure Applicable fluids
Valve Fluoropolymer resin (PTFE except 1P and 2P of PFA)
*1: The operable temperature range depends on the operating conditions.
0.2 - If you need a seal material other than perfluoroelastomer, please consult with us.

0.2 MPa Two-way shut-off High purity Water Gas Air


{2 kgf/cm2} chemicals Maximum Tightening Torque Nm {kgf • cm}
See page 144 of SEMICON CUPLA SCS Type.

Fluorine contained resin packing Interchangeability


seal and perfluoroelastomer Can be connected with plugs of SCS Type of the same size. See below chart for details.

packing seal are used to reduce Interchangeability Check List (SCS Type, SCY Type)
indicates connection capability except for made-to-order products.
required connection load and to SCS Type
Socket
SCY Type

achieve tight sealing.


Model
-1S -2S -1S -2S -3S -4S -6S -8S
-1P
Plug -2P
SCS -3P
- The material of body and spring are of stainless steel (SUS304), Type -4P
while that of valve is of fluorine contained resin. The combination -6P
-8P
shows excellent performance with various types of chemicals.
- Body (SUS304) is electropolished for enhanced corrosion resistance. (mm2)
Minimum Cross-Sectional Area
- All components are cleaned, assembled, inspected, and then packed
in a clean room. Model SCY-1S SCY-2S SCY-3S SCY-4S SCY-6S SCY-8S
Min. cross-sectional area 15 23 28 71 110 162
- Grease free. Grease is not applied to the seal materials.
- Flanged body makes it easy to operate even with gloves.
Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
SCY-1S×SCS-1P
SCY-2S×SCS-2P
SCY-3S×SCS-3P
SCY-4S×SCS-4P
SCY-6S×SCS-6P
SCY-8S×SCS-8P
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100

Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Socket Female thread

T
D

L H

Container Dimensions (mm)


Model capacity Mass (g)
L øD H(WAF) T
SCY-1S For 10L to 20L Rc 1/8
116 (48) 29 18
SCY-1S-NPT For 10L to 20L 1/8-27NPT
SCY-2S For 10L to 20L Rc 1/4
180 (58) 33 22
SCY-2S-NPT For 10L to 20L 1/4-18NPT
SCY-3S For 100L to 200L 292 (65) 39 27 Rc 3/8
SCY-4S For 100L to 200L 519 (72) 50 35 Rc 1/2
SCY-6S For 100L to 200L 862 (88) 59 41 Rc 3/4
SCY-8S For 100L to 200L 1360 (102) 68 50 Rc 1

145 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Purity Chemicals Body material
Specifications
Polytetrafluoroethylene (PTFE)

SEMICON CUPLA
1/4", 3/8", 1/2", 3/4", 1"
Size (Thread)
1/4-18NPT, 3/8-18NPT, 1/2-14NPT, 3/4-14NPT, 1-11.5NPT
Pressure unit MPa kgf/cm2 bar PSI

SCT Type Working pressure

Seal material Socket


0.2
Seal material Mark
2 2
Working
temperature range
29
Remarks
O-ring FEP-covered
For semiconductor manufacturing equipment Working temperature fluoro rubber - Û&WRÛ& Standard material
range *1 Fluoropolymer resin (PFA)
Valve
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.

0.2 Maximum Tightening amount (approximate)


0.2 MPa Two-way shut-off High purity Water Gas Air With seal tape wrapped on the male thread, screw it firmly by hand, and then add more tightening
{2 kgf/cm2} chemicals with a wrench as shown below.
3

Polytetrafluoroethylene (PTFE) is 1 4 to 2 turns 1/4" • 3/8" • 1/2" • 3/4" • 1" Size

Whichever method, overtightening may damage the thread and cause leakage, so take extra care.
utilised for the body. Interchangeability
- Polytetrafluoroethylene (PTFE ) body gives excellent resistance to Sockets and plugs can be connected regardless of end configurations if the number Ƒ in the model
chemicals. QDPH^6&7ƑS (P)} is the same.

- Both socket and plug have built-in automatic shut-off valves that
Minimum Cross-Sectional Area (mm2)
prevent fluid from outflowing when disconnected.
- No dissolution of metal ions from part in contact with liquid ensures Model SCT-2SP SCT-3SP SCT-4SP SCT-6SP SCT-8SP
excellent reliability. Minimum cross-sectional area 12 34 54 103 225
- All components are cleaned, assembled, inspected and then packed
in a clean room. Flow Rate – Pressure Loss Characteristics
- Appropriate model can be selected form a wide variety of sizes to >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
suit your application/fluid. 1.0 {10}
6&76î6&73
- Optional keyway lock to prevent incorrect connection. 6&76î6&73
10 keyway patterns are available. 6&76î6&73
6&76î6&73
6&76î6&73
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
1 10 100

Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T
T
D
C

A
H H
L L

Dimensions (mm) Dimensions (mm)


Model Mass (g) Model Mass (g)
L A øC H(WAF) T L øD H(WAF) T
SCT-2P Rc 1/4 SCT-2S Rc 1/4
43 59 30.5 27.5 24 101 89.5 41 19
SCT-2P-NPT 1/4-18NPT SCT-2S-NPT 1/4-18NPT
SCT-3P Rc 3/8 SCT-3S Rc 3/8
77 68.5 33.5 34.5 30 156 102 49.5 24
SCT-3P-NPT 3/8-18NPT SCT-3S-NPT 3/8-18NPT
SCT-4P Rc 1/2 SCT-4S Rc 1/2
91 69.5 37.5 39.5 36 192 107 54.5 30
SCT-4P-NPT 1/2-14NPT SCT-4S-NPT 1/2-14NPT
SCT-6P Rc 3/4 SCT-6S Rc 3/4
160 78.5 45 48 41 340 123 68 36
SCT-6P-NPT 3/4-14NPT SCT-6S-NPT 3/4-14NPT
SCT-8P Rc 1 SCT-8S Rc 1
300 112 60.5 59 50 770 172.5 82 46
SCT-8P-NPT 1-11.5NPT SCT-8S-NPT 1-11.5NPT
* Available end configurations are female ISO Rc thread and female NPT thread.
* Plug or socket with female ISO Rc end configuration has V-groove on the body as identification. (In case of female NPT thread, no V-groove on either plug or socket body).
* Please inquire for other end configurations other than female thread (e.g. flanged or male thread).

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 146
For High Purity Chemicals Body material
Specifications
Polytetrafluoroethylene (PTFE)

SEMICON CUPLA
Size (Thread) 1/4", 3/8", 1/2", 3/4"
Pressure unit MPa kgf/cm2 bar PSI
Working pressure  2 2 29

SCAL Type
Working
Seal material Socket Seal material Mark temperature range Remarks

Working temperature O-ring Perfluoroelastomer P Û&WRÛ& Standard material


range *1
For semiconductor manufacturing equipment Valve Fluoropolymer resin (PFA)
*1: The operable temperature range depends on the operating conditions.
Working pressure Valve structure Applicable fluids

Maximum Tightening amount (approximate)


0.2 With seal tape wrapped on the male thread, screw it firmly by hand, and then add more tightening
with a wrench as shown below.
03D Two-way shut-off High purity Water Gas Air
{2 kgf/cm2} (Spill Reduction) chemicals 3
1 4 to 2 turns 1/4" • 3/8" • 1/2" • 3/4" Size

Body is polytetrafluoroethylene (PTFE).


Whichever method, overtightening may damage the thread and cause leakage, so take extra care.

Interchangeability
- Polytetrafluoroethylene (PTFE) body gives excellent resistance to Sockets and plugs can be connected regardless of end configurations if the number Ƒ in the model
chemicals. QDPH^6&$/ƑS (P)} is the same.
- Unique seal design ensures minimal liquid spill.
- Both socket and plug have built-in automatic shut-off valves that Minimum Cross-Sectional Area (mm2)
prevent fluid from outflowing when disconnected. SCAL-2S SCAL-3S SCAL-4S SCAL-6S
Model
- No dissolution of metal ions from part in contact with liquid ensures (SCAL- )
× × × ×
SCAL-2P SCAL-3P SCAL-4P SCAL-6P
excellent reliability.
Min. Cross-Sectional Area 24 41 59 
- Push-to-connect design.
- Flanged socket body makes it easy to push down sleeve even when
wearing gloves. Volume of Spillage per Disconnection Volume of spillage may vary depending upon the usage conditions. (mL)
- All components are cleaned, assembled, inspected and then packed in a Model SCAL-2S SCAL-3S SCAL-4S SCAL-6S
× × × ×
clean room. (SCAL- ) SCAL-2P SCAL-3P SCAL-4P SCAL-6P
- Concaved surface of the plug end prevents liquid loss and protects the Volume of spillage    
plug seal surface from damage if dropped or hit.
- To prevent incorrect connection, a keyed type sleeve is available on a
made-to-order basis. Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
- Ten key angle positions are available. 1.0 {10}
The appearance of the keyed type 6&$/6î6&$/3
body slightly differs from that 6&$/6î6&$/3
6&$/6î6&$/3
of the standard type. 6&$/6î6&$/3
Pressure loss in MPa {kgf/cm2}

0.1 {1}

Made-to-order item

Flange type 0.01 {0.1}


1 10 100

Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T
T
D
D

L
L H
H

Dimensions (mm) Dimensions (mm)


Model Mass (g) Model Mass (g)
L øD H(WAF) T L øD H(WAF) T
SCAL-2P    24 Rc 1/4 SCAL-2S     Rc 1/4
SCAL-3P   34.5  Rc 3/8 SCAL-3S 135   32 Rc 3/8
SCAL-4P   39.5  Rc 1/2 SCAL-4S   52  Rc 1/2
SCAL-6P 153  48 41 Rc 3/4 SCAL-6S 339    Rc 3/4
- Plug comes with a cap made of high density polyethylene (HDPE). - Outer appearance of NPT thread type differs slightly from that of the above.
- Please contact us about end configurations other than female thread such as flange and male thread. - Excessive tightening will damage the threaded part and result in leakage.
- Note: A very small amount of gas can permeate polytetrafluoroethylene (PTFE) bellows in the socket.

 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
For High Purity Chemicals Body material
Specifications
Fluoropolymer resin (PFA)

SEMICON CUPLA
Thread 3/8", 1/2" / M26, M32
Size
Tube barb ø6 mm×ø8 mm, ø8 mm×ø10 mm
Pressure unit MPa kgf/cm2 bar PSI

SCF Type Working pressure


Seal material Socket
0.2
Seal material Mark
2 2
Working
temperature range
29
Remarks
O-ring FEP-covered
- Standard material
For semiconductor manufacturing equipment Working temperature fluoro rubber Û&WRÛ&
range *1 Fluoropolymer resin (PFA)
Valve
Working pressure Valve structure Applicable fluids
*1: The operable temperature range depends on the operating conditions.

0.2 Interchangeability
Sockets and plugs can be connected regardless of end configurations if the number □ in the model
0.2 MPa Two-way shut-off High purity Water Gas Air QDPH^6&)□S (P)} is the same.
{2 kgf/cm2} chemicals
Minimum Cross-Sectional Area (mm2)

All plastic model. Model


Minimum cross-sectional ar
SCF-2SP
23.8
SCF-3SP
44.2
Fluoropolymer resin (PFA) body. Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
- All parts made of fluoropolymer resin. O-rings in particular are 1.0 {10}
FEP-covered fluororubber with excellent chemical resistance 6&)6î6&)3
6&)/12î6&)3
and no rubber elution. 6&)6î6&)3
- To connect with a plug, just push the socket on to it. 6&)/1î6&)3

Disconnection is done in simple and one-handed button operation.


- Unique “double lock mechanism” prevents accidental disconnection

Pressure loss in MPa {kgf/cm2}


of socket and plug.
0.1 {1}
- Branched tube port improves operability and reduces required
piping space.
- Plugs come with a dust cap.
- All components are cleaned, assembled, inspected, and then packed
in a clean room.

0.01 {0.1}
1 10 100
Flow rate in L/min

Reference diagram The thread dimensions of container side for the plug.
ø27.5 ø33.5
ø21 á ø26 á
M26×1.5 M32×1.5
ø19.7 ø24.5
ø16.2 ø20.9
6.5

6.5
11.5

11.5
12.5

12.5
13

13
14

14
16.3

16.3
18.5

18.5

R1.5 R1.5
ø6 ø8
ø15.9 ø20.6
SCF-2P-M26 ø27 SCF-3P-M32 ø33
Resin containers
For tolerance and other specific dimensions, consult us.

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket For tube connection


Tube insertion port
T
D

C
L
E L

Container Dimensions (mm) Container Dimensions (mm)


Model capacity Mass (g) Model capacity Mass (g)
L D(WAF) C T L D E Applicable tube
SCF-2P-M26 For 10L to 20L 33 (53.7) Hex.30×ø32.5 (31.2) M26×1.5 SCF-2SL-N08 For 10L to 20L 76 77 34 (45) ø6×ø8
SCF-3P-M32 For 10L to 20L 50 (57.7) Hex.36×ø39 (35.2) M32×1.5 SCF-3SL-N10 For 10L to 20L 116 85 39 (51) ø8×ø10

Plug Straight type (Female thread) Socket Straight type (Female thread)
T H
T
B

A
E

C
A D L H
L

Dimensions (mm) Dimensions (mm)


Model Mass (g) Model Mass (g)
L C øD H(WAF) A(WAF) øB T L øA H(WAF) D E T
SCF-2P-3 53 (67.2) (31.2) 32.5 Hex.30 24 27 Rc 3/8 SCF-2S-3 83 (92) 27 24 33 (45) Rc 3/8
SCF-3P-4 79 (71.2) (35.2) 39 Hex.36 30 33 Rc 1/2 SCF-3S-4 124 (102.5) 33 30 39 (51) Rc 1/2

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 148
For Inert Gas and Vacuum Specifications
Brass Stainless steel Stainless steel

SP-V CUPLA
Body material (Standard material) (Standard material) (Made-to-order item)

Size (Thread) 1/4", 3/8" 1/2", 3/4" 1/4", 3/8" 1/2", 3/4"
MPa 5.0 3.0 7.5 4.5

Type A Working pressure


kgf/cm2

bar
51
50
31
30
76
75
46
45

For vacuum PSI 725 435 1090 653


Working
Seal material Mark temperature range Remarks
Working pressure Valve structure Applicable fluids
Seal material Chloroprene rubber CR Û&WRÛ& Standard material
Working temperature range *1 Fluoro rubber FKM Standard material
Û&WRÛ&
3.0 to 7.5 Hydrogenated
HNBR *2 Standard material
nitrile rubber Û&WRÛ&
3.0 to 7.5 MPa Two-way shut-off Inert gas, Gas Air Water *1: The operable temperature range depends on the operating conditions.
{31 to 76 kgf/cm2} Vacuum
*2: HNBR which can be used for refrigeration oil and refrigerant applications such as HFC-134a is adopted.
*2: No grease is applied to the O-ring of the socket for HNBR seal material products when shipping.

Automatic shut-off valves in both


Be sure to apply refrigerating machine oil before use.

Maximum Tightening Torque Nm {kgf • cm}


socket and plug for vacuum Size (Thread) 1/4" 3/8" 1/2" 3/4"

applications. Each can withstand Torque


Brass
Stainless steel
9 {92}
14 {143}
12 {122}
22 {224}
30 {306}
60 {612}
50 {510}
90 {918}
a vacuum of as high as 1.3×10-1 Pa Flow Direction
even when disconnected. Fluid flow can be bi-directional when socket and plug are connected.
- Uses automatic shut-off valves with ultra-tight sealed construction
in both socket and plug. Ideal for vacuum applications.
- Having automatic shut-off valves in both socket and plug facilitates
easy fluid handling. Suitable for a wide range of vacuum applications
as high as 1.3×10-1 Pa {1×10-3 mmHg} even when disconnected.
- Three types of seal material are available to suit any of the diversified
production lines for air conditioners, refrigerators or similar. Interchangeability
- Can be connected with SP CUPLA Type A and SP-V CUPLA. Socket and plug of different sizes cannot be connected.
Interchangeable with SP CUPLA Type A, SP-V CUPLA and SP CUPLA of the same
size but take heed of flow rate change.

Minimum Cross-Sectional Area (mm2)


Model 2S-V-A×2P-V-A 3S-V-A×3P-V-A 4S-V-A×4P-V-A 6S-V-A×6P-V-A
Minimum cross-sectional area 27 51 73 178

Stainless steel
Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
Socket only Plug only When connected
Operational Operational Operational

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
Model 2S-V-A×2P-V-A 3S-V-A×3P-V-A 4S-V-A×4P-V-A 6S-V-A×6P-V-A
Volume of air admixture 1.1 2.7 3.9 11

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
Model 2S-V-A×2P-V-A 3S-V-A×3P-V-A 4S-V-A×4P-V-A 6S-V-A×6P-V-A
Volume of spillage 0.8 2.1 3.4 9.5
Brass
Flow Rate – Pressure Loss Characteristics
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
2S-V-A×2P-V-A
3S-V-A×3P-V-A
4S-V-A×4P-V-A
6S-V-A×6P-V-A

0.1 {1}
Pressure loss in MPa {kgf/cm2}

Double sealing Double sealing structure improves


structure airtightness. (Size 1/4", 3/8")
0.01 {0.1}

Both socket and plug have unique vacuum resistant automatic


shut-off valves inside. The valve prevents fluid spill out on
disconnection, and also has excellent vacuum resistance even
after disconnection.
0.001 {0.01}
1 10 100
Unique straight guide stabilizes Flow rate in L/min
Straight guide valve movement.

149
SP-V CUPLA Type A
Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T T

D
C
H L L H

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless steel L C H(WAF) T (Thread) Brass Stainless steel L øD H(WAF) T
2P-V-A R 1/4 37 32 36 22 Hex.17 Rc 1/4 2S-V-A R 1/4 130 129 58 28 19 Rc 1/4
3P-V-A R 3/8 63 56 40 25 Hex.21 Rc 3/8 3S-V-A R 3/8 202 192 65 35 21 Rc 3/8
4P-V-A * R 1/2 118 109 44 28 Hex.29 Rc 1/2 4S-V-A * R 1/2 396 388 72 45 29 Rc 1/2
6P-V-A * R 3/4 201 189 52 36 Hex.35 Rc 3/4 6S-V-A * R 3/4 680 644 88 55 35 Rc 3/4
*4P-V-A, 6P-V-A, 4S-V-A and 6S-V-A in Stainless Steel material are made-to-order items.

Seal materials for refrigerants How to distinguish from SP CUPLA Type A


Various eco-friendly refrigerants for air conditioner and refrigerator have The "V" mark is engraved on the hex. part of the plug and the flat part of the
been developed. NITTO KOHKI, having invested years in the research and socket to distinguish from SP CUPLA Type A.
development of excellent seal materials to withstand refrigerants and
refrigerant oils, has made early attempts to develop and manufacture the seal Plug Socket
materials for these eco-friendly refrigerants.
Seal material Hydrogenated nitrile rubber Chloroprene rubber
Mark HNBR CR
Resistant to hydrofluorocarbons
(HFC-134a, HFC-407C, HFC-410A, Excellent resistance to
Features HFC-404A), and PAG type and hydrofluorocarbons (HCFC-22
ester type oils. Also resistant to and HFC-134a)
KHDWXSWRÛ&

Refrigerator production lines


Application Air conditioner production lines
Air conditioner production lines

Application Example

Vacuuming

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 150
For Inert Gas and Vacuum Specifications
Model PCV400 PCV470 PCV500 PCV600 PCV630 3&9 PCV950 PCV1000 PCV1270 PCV1590
ø4.76 ø6.35 ø ø9.52 ø12.7 ø
ø4.0 ø ø6.0 ø
Copper pipe OD mm (3/16") 5.0 (1/4") (5/16") () 10.0 (1/2") ()

PCV PIPE CUPLA Body material


Pressure unit
Working pressure
MPa
4.5
kgf/cm2
46
Brass
bar
45
PSI
653
Working
For connection to copper pipes Seal material Mark temperature range Remarks
Seal material Chloroprene rubber CR Û&WRÛ& Standard material
Working pressure Valveless Applicable fluids
Working temperature range *1 Fluoro rubber FKM Û&WRÛ& Standard material
Hydrogenated
HNBR *2 Û&WRÛ& Standard material
4.5 nitrile rubber

*1: The operable temperature range depends on the operating conditions.


*2: Hydrogenated nitrile rubber (HNBR) is colored in blue for easy recognition.
4.5 MPa Inert gas, Air Gas
{46 kgf/cm2} Vacuum *2: HNBR which can be used for refrigeration oil and refrigerant applications such as HFC-134a is adopted.

Clamps directly on straight copper Maximum Tightening Torque


Size (Thread) 1/4" 3/8"
Nm {kgf • cm}

pipes ! Torque 9 {92} 12 {122}

Double seal construction withstands Flow Direction

a vacuum of up to 1.3×10-1 Pa. Fluid flow can be bi-directional when socket and plug are connected.

- Clamps directly on to straight copper pipes eliminating unnecessary


welding or flaring.
- Withstands a vacuum of up to 1.3×10-1 Pa (when connected) making
it possible to be used in leak testing, vacuum suction and refrigerant
charge.
Minimum Cross-Sectional Area (mm2)
- Select from three standard types of seal materials to be used with
fluids for air conditioner and refrigerator production lines. Model PCV400 PCV470 PCV500 PCV600 PCV630 PCV800
Many models to suit various pipe sizes. Min. cross-sectional area    9.1 9.1 16.6
- One lever operation simultaneously clamps and seals pipe. Model PCV950 PCV1000 PCV1270-2 PCV1270-3 PCV1590-2 PCV1590-3
Double seal construction for tight fit on end and outside surface of Min. cross-sectional area 16.6 16.6 50.3 73.9 50.3 
pipe ensures excellent sealing and vacuum resistance.
Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
CUPLA only When connected to a pipe
- Operational

Pipe Outside Diameter, Insert Length of Pipe into


CUPLA, and Minimum Thickness of Pipe Wall (mm)
Cu
t

Items with asterisk (*) are made-to-order products.

Insert Length of Minimum Thickness


Product Group Pipe OD
Pipe into CUPLA of Pipe Wall
(Cu) ( ) (t)

Wide variations of end configurations; 1/4”, 3/8” and blind plug


PCV400* ø4.0
PCV470 ø4.76 (3/16")
PCV500* ø5.0 19
Standard seal materials fluoro rubber (FKM),
hydrogenated nitrile rubber (HNBR) and
PCV600 ø6.0 RUPRUH
chloroprene rubber (CR) to suit air conditioner PCV630 ø6.35 (1/4")
and refrigerator production lines
PCV800 ¡ 
Double seal design for tight fit on both end
and outside of pipe PCV950 ¡  20.5
PCV1000* ø10.0
Many models to cover various pipe sizes
PCV1270 ø12.7 (1/2")
One lever operation 30 1.0 or more
simultaneously clamps PCV1590 ¡ 
and seals pipe

For exclusive use on straight copper pipes

151
PCV PIPE CUPLA
Models and Dimensions WAF : WAF stands for width across flats.

D
E

B
Cu
T
H

Application Dimensions (mm)


Product Group Copper pipe OD mm Model Mass (g)
(Thread) L øD H(WAF) øB E T
PCV400-2 Rc 1/4 155 (59) Hex.17 R 1/4
PCV400 * ø4.0 22.2 2.2 (32.5)
PCV400-3 Rc 3/8 155 (60) Hex.19 R 3/8
PCV470-2 Rc 1/4 155 (60) Hex.17 R 1/4
ø4.76 2.2
PCV470 (3/16) PCV470-3 Rc 3/8 160 (61) 22.2 Hex.19 (32.5) R 3/8
PCV470-0 Blind plug 160 (47) - - -
PCV500-2 Rc 1/4 155 (59) Hex.17 R 1/4
PCV500 * ø5.0 22.2 2.2 (32.5)
PCV500-3 Rc 3/8 155 (60) Hex.19 R 3/8
PCV600-2 Rc 1/4 150 (60) Hex.17 R 1/4
3.4
PCV600 ø6.0 PCV600-3 Rc 3/8 155 (61) 22.2 Hex.19 (32.5) R 3/8
PCV600-0 Blind plug 155 (47) - - -
PCV630-2 Rc 1/4 145 (60) Hex.17 R 1/4
ø6.35 3.4
PCV630 PCV630-3 Rc 3/8 150 (61) 22.2 Hex.19 (32.5) R 3/8
(1/4)
PCV630-0 Blind plug 150 (47) - - -
PCV800-2 Rc 1/4 175 (62) Hex.17 R 1/4
ø8.0 4.6
PCV800 PCV800-3 Rc 3/8 180 (63) 24.8 Hex.19 (35.5) R 3/8
(5/16)
PCV800-0 Blind plug 185 (50) - - -
PCV950-2 Rc 1/4 175 (62) Hex.17 R 1/4
ø9.52 4.6
PCV950 (3/8) PCV950-3 Rc 3/8 180 (63) 24.8 Hex.19 (35.5) R 3/8
PCV950-0 Blind plug 180 (50) - - -
PCV1000-2 Rc 1/4 155 (62) Hex.17 R 1/4
PCV1000 * ø10.0 24.8 4.6 (35.5)
PCV1000-3 Rc 3/8 155 (63) Hex.19 R 3/8
PCV1270-2 Rc 1/4 470 (80) Hex.24 8.0 R 1/4
PCV1270 ø12.7 PCV1270-3 465 (81) Hex.24 R 3/8
Rc 3/8 34.8 9.7 (45.0)
(1/2)
PCV1270-0 Blind plug 475 (68) - - -
PCV1590-2 Rc 1/4 424 (80) Hex.24 8.0 R 1/4
PCV1590 ø15.88 34.8 (45.0)
PCV1590-3 Rc 3/8 435 (81) Hex.24 10.0 R 3/8
(5/8)
PCV1590-0 Blind plug 445 (68) - - -
• For mass with a plug, add (brass body) 2P-V : 39 g, 3P-V : 67 g, (stainless steel body) 2P-V : 34 g, or 3P-V : 59 g
* Available on request

Clamping Mechanism Application Example

Before clamping After clamping

Copper pipe Sleeve Chuck


Lever Seal materials
Push down

When the lever is pushed down, the sleeve moves in the direction of the arrow, and at the same
time actuates the chucks to grip the copper pipe firmly and provide a tight seal.

Compressor pressure test

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 152
For Paint Body material
Specifications
Socket : Aluminum alloy Plug : Stainless steel
Size (Thread) 3/8", 3/8NPS

PAINT CUPLA
Pressure unit MPa kgf/cm2 bar PSI
Working pressure 1.0 10 10 145
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Fluoro-resin PFA Û&WRÛ& Standard material

Piping for painting equipment *1: The operable temperature range depends on the operating conditions.

Working pressure Valve structure Applicable fluid


Tightening Torque Range Nm {kgf • cm}
Torque 15 {153}
1.0
1.0 MPa One-way shut-off Solvent based Interchangeability
{10 kgf/cm2} paint
Sockets and plugs can be connected regardless of end configurations.

Quick connection and disconnection Suitability for Vacuum

of paint spray gun and paint fluid Not suitable for vacuum application in either connected or disconnected condition.

line is realized. Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
- Unique swing connection system enables easy connection and
disconnection of paint spray gun and paint hose even by gloved hands.
- Full-open gate valve mechanism prevents paint precipitate buildup.
- Adoption of special resin seal that has resistance against solvents
made it possible to feature superior durability, long stable capability,
PE-3S-G×PE-3P-G /
and easy cleaning of paint spray gun after the job.
Pressure loss in MPa {kgf/cm2}
PE-3S-NPS×PE-3P-NPS
- Connection and disconnection can be made even if paint sticks to the 0.1 {1}

socket sleeve.
- Small and lightweight design (80 g per set) reduces the weight to be
held by hand of operators.
- Built-in sleeve lock mechanism prevents accidental disconnection of
CUPLA, ensuring safe operation.
- Wide variety of end configurations (standard thread: G 3/8) 0.01 {0.1}
are available in response to various paint spray guns. 1 10 100

Flow rate in L/min

Connection and Disconnection

Connection
Plug cover
Align the key on plug cover to
Sleeve
the slot on sleeve, then while
pulling the socket sleeve insert
ert

key
Ins

the plug to the hilt.


Slot

Pull sleeve.

While keeping the plug inserted


into the socket, tilt the plug so as
Tilt
to align the plug with the socket. Locked
Lock can be made by turning the
sleeve.
Flow Direction
Fluid must run from socket to plug. The sleeve of the plug shoots back and fully
slides over the narrow part of the socket body.

Disconnection
Disconnect in the reverse order of connection.

Models and Dimensions WAF : WAF stands for width across flats.

Plug PE-3P type (Female thread) Socket PE-3S type (Male thread)
T T
D
D
B

H
L L H
NPS end configuration has an identification groove. NPS end configuration has an identification groove.

Application Mass Dimensions (mm) Application Mass Dimensions (mm)


Model Model
(Thread) (g) L øD øB H(WAF) T (Thread) (g) L øD H(WAF) T
PE-3P-G G 3/8 31 (58) 24 4.5 19 G 3/8 PE-3S-G G 3/8 48 (47) 27 23 G 3/8
PE-3P-NPS 3/8 NPS 31 (58) 24 4.5 19 3/8 NPS PE-3S-NPS 3/8 NPS 48 (47) 27 23 3/8 NPS

153 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Memo

154
For Food Specifications
Body material Stainless steel [ SCS16 (JIS SUS316L equivalent) ] *1

HYGIENIC CUPLA
Surface finish of the liquid-contact part Buff finish #400
Welding type *2 Ferrule type *3
Size of end configurations
1.5 S / 2.0 S

Easy Wash Type Pressure unit


Working pressure
MPa
1.0
kgf/cm2
10
bar
10
Working
PSI
145

Disassemble and wash type / For food manufacturing piping Seal material Mark temperature range Remarks
Seal material *4 Silicone rubber SI Û&WRÛ& Standard material
Working pressure Applicable fluids
Valve structure Working temperature range *5 Fluoro rubber FKM Û& to Û& Available on request
Ethylene-propylene
rubber EPDM Û& to Û& Available on request
1.0
1.5 S: P38, 2.0 S: P50
O-ring size
1.0 MPa Straight through Food, Water Powder Air (Dimensions, tolerance: refer to JIS B 2401, Hardness: A70±5)
{10 kgf/cm2} Drinking water
*1: All metal parts are equivalent to SUS304 except those exposed to liquid contact.
*2: The dimensions of the weld zone conform to JIS G 3447 stainless steel sanitary pipe.

Solves the troubles of ferrule joints *3:


*4:
Please use ferrule couplings conforming to IDF / ISO 2852.
The seal material conforms to article No.3-D-3-(1) Rubber utensils (except nursing utensils) or Containers /
Packages. It has passed both material and elution tests specified in the Food sanitation Act and the standards for

by the effortless operation unique Food and Food additives (Notice No.370 of 1959 issued by the Ministry of Health and Welfare of Japan).
Conforms to standard No.21CFR 177.2600 of the US Food and Drug Administration (FDA) .

to CUPLA. Easy disassembly and


*5: The operable temperature range depends on the operating conditions.

cleanability help in hygienic


Flow Direction
Fluid flow can be bi-directional when socket and plug are connected.

management of HACCP.
- It can be connected by just inserting the plug to the socket and
twisting the "Safety lock".
- The "Safety lock" feature ensures that there can be no unintentional
disconnection of the coupling.
- O-rings that conforms to the Food sanitation Act of Japan is adopted.
- An operator friendly design. Seal parts will not drop off during
connection like conventional fittings. Interchangeability
- Stainless steel (JIS SUS316L equivalent) Sockets and plugs can be connected regardless of end configurations if the size is same.
for the liquid contact parts, and
finished with buffing (#400). Suitability for Vacuum Vacuum pressure: 53 kPa A
Socket only Plug only When connected
- - Operational
Smart Connect Vacuum performance may vary depending upon working environment and usage conditions.
and Disconnect
Seal part (cross section)

Because of the structure of this


product, dead space is generated
when using.

Enlarged view of seal part

Plug / Socket
Connected state Plug Socket
Ferrule type
(ISO 2852 standard)

When installing on the pipe

Connection and disconnection of socket and plug is enabled by sliding either the
socket or plug to the central axis of pipe. When installing on the pipe, ensure that
there is at least minimum moving distance (L) in the axial direction.

Disconnection

Amount of sliding (L)


More than 40 mm

Connection
L
Welding type
(JIS G 3447 standard)

HACCP: Hazard Analysis and Critical Control Point


HACCP is the management system in which food safety is addressed to the process from production,
procurement and handling of raw materials to distribution and consumption of finished products
through the analysis and control of biological, chemical and physical hazards.

155
HYGIENIC CUPLA Easy Wash Type
Models and Dimensions
Plug Welding type Socket Welding type

B
B

H
L L

Dimensions (mm) Dimensions (mm)


Model Mass (g) Model Mass (g)
L øB L H øB
SEW-1.5P-BW * 179 52 35.7 SEW-1.5S-BW 364 58 (84) 35.7
SEW-2.0P-BW * 231 52 47.8 SEW-2.0S-BW 455 58 (96) 47.8

Plug Ferrule type Socket Ferrule type

B
B
D

D
H
L L

Dimensions (mm) Dimensions (mm)


Model Mass (g) Model Mass (g)
L øD øB L øD H øB
SEW-1.5P-FR * 224 (73.5) 50.5 35.7 SEW-1.5S-FR 407 (79.5) 50.5 (84) 35.7
SEW-2.0P-FR * 301 (73.5) 64 47.8 SEW-2.0S-FR 526 (79.5) 64 (96) 47.8
* A type without seal material is also available. In such case, the model name ends with "-NP". (ex: SEW-2.0P-BW -NP )

Applications
Plug body Socket body Locked

Unlocked

Cam handle

O-ring
Lock plate Cam handle
ASSY

Easy assembly and disassembly Easy washing of the whole unit Safety Lock function
No tools are required to disassemble / assemble After disassembly, small number of components As a safety measure, the "Safety lock" feature ensures
HYGIENIC CUPLA. Small number of parts that are requires minimum effort when cleaning. No small parts that there can be no unintentional disconnection. By
easy to handle, aiding efficient maintenance. to lose. turning the cam handle, you can maintain the
connected state of the socket and plug.

Accessory Consumables
Dust cap for both plug and
DUST CAP socket (made of polyethylene).
The O-ring and Lock plate ASSY are consumable
items. See the following list as a replacement guide
for the Lock plate ASSY.
Prevents contamination of foreign matter
into piping during separation.
Replacement guide
The Dust Cap conforms to No. 3-D-2-(1) and 3-D-2-(2)-4 Apparatus Replacement parts Connection and disconnection times
and Containers / Packages. It has passed both material and elution
tests specified in the standards for Food and Food additives. Lock plate ASSY 1000 times
(Notice No.201 of revised March 31, 2006 by the Ministry of Health
and Welfare of Japan) Lock plate ASSY
Construction and Safety standards
Since the O-Ring is attached beforehand, it will not
drop off during connection like conventional fittings.
And the seal material conforms to article No. 3-D-3-(1) When attached
Rubber utensils (except nursing utensils) or
Containers / Packages. It has passed both material
and elution tests specified in the Food sanitation Act
and the standards for Food and Food additives (Notice - When the Lock plate ASSY is deformed, replace it with a new
No.370 of 1959 issued by the Ministry of Health and one regardless of connection / disconnection times.
Welfare of Japan). Also conforms to standard No. 21 - The durability of the O-ring differs depending on the operating
CFR 177.2600 of the US Food and Drug environment and conditions (pressure and temperature etc.).
Administration (FDA). See page 164 for the details.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 156
Semi-Standard CUPLA Series Quick Connect Couplings

Index
Product Name NEW Page
Se
emi-Sta
Stand
and
n arrd CU
CUPL
PLA
A Se
S ri
ries
es C CUPLA with Safety Lock 157
CUPLA with Single Lock 157
H HIGH FLOW CUPLA 159
HIGH FLOW CUPLA BI 160
P PLASTIC CUPLA BC Type 162
S SP CUPLA Type A PV Type 161
T TSP-HP CUPLA for High Pressure 158
Two-way Shut-off Type Small Size CUPLA 158

How to operate the Safety Lock

CUPLA with Single Lock How to


lock
Plug Sleeve B Lock Ring Socket

CUPLA with Safety Lock Connected state


(before lock)

Accidental disconnection prevention mechanism


A
Stopper
B
Slide the Lock Ring in the direction of the arrow A and rotate it in either direction
simultaneously. When the Stopper is aligned with the shallow cutout on the Lock
Ring, it will be locked.
The standard CUPLA series listed on the lower right can have an additional
single lock or a safety lock mechanism to prevent accidental disconnection. How to Plug Sleeve B Lock Ring Socket

• CUPLA with Single Lock


unlock
The sleeve is provided with a cutout and the body of the socket has a projecting lock
Connected state
pin or ball. After connecting CUPLA, simply turn the sleeve to lock the back and forth
(locked)
movement of the sleeve.
• CUPLA with Safety Lock
A sleeve stopper Lock Ring is provided behind the sleeve. After connecting CUPLA, A
Stopper
B
simply turning the Lock Ring to disable the back and forth movement of
the sleeve (see diagram sketch on the right top). Slide the Lock Ring in the direction of the arrow A and rotate it in either direction
simultaneously. When the Stopper is aligned with the deeper cutout on the Lock
Ring, it will be unlocked.
CUPLA with Safety Lock
CUPLA with Single Lock
HI CUPLA (Brass) / MOLD CUPLA / SP CUPLA Type A / TSP CUPLA / HSP CUPLA / 210 CUPLA
*The above all with single lock are made-to-order.
The following CUPLA come with single lock as standard feature.
HI CUPLA BL / LOCK CUPLA 200 / HSU CUPLA / 350 CUPLA / FLAT FACE CUPLA F35 /
FLAT FACE CUPLA FF / 450B CUPLA

CUPLA with Safety Lock


SP CUPLA Type A / TSP CUPLA / HSP CUPLA / 210 CUPLA / 350 CUPLA
*The above all with safety lock are made-to-order.
CUPLA with Single Lock
The following CUPLA come with safety lock as standard feature. HOT WATER CUPLA / S210 CUPLA

157 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Two-way Shut-off Type
Specifications
0<8&83/$ /LWWOH&83/$
Body material
Small Size CUPLA Size (Thread)
Stainless steel, Brass (Nickel plated)
Please check with us.
Stainless steel

For temperature controllers MPa 1.0 1.5


Working pressure Valve structure Applicable fluids kgf/cm2 10 15
Working pressure
bar 10 15
1.0 1.5 PSI 145 218
Working
1.0 MPa 1.5 MPa Two-way shut-off Water Gas Air Seal material Mark temperature range Remarks
{10 kgf/cm2} {15 kgf/cm2} Nitrile rubber NBR Û&WRÛ&
Seal material
Working temperature range *1 Ethylene-propylene
EPDM Û&WRÛ& Available on request
rubber
- Push-to-connect operation. Fluoro rubber Û&WRÛ&
FKM
- Both socket and plug have built-in automatic shut-off valves to
*1: The operable temperature range depends on the operating conditions.
prevent fluid spill out when disconnected.
- Easy connection even in a restricted area. Two-way Shut-off Type Small Size CUPLA Series Please check with us about the end configurations and sizes.
- Lightweight feature will allow you easy design of multiple piping.

MYU CUPLA / MYU type Min. Cross-Sectional Area: 4.9 mm2 (ø2.5)

OD Plug Socket
10 mm

LITTLE CUPLA / MSV type Min. Cross-Sectional Area: 6.1 mm2 (ø2.8)

OD
14 mm Plug Socket

Models and Dimensions WAF : WAF stands for width across flats.

TSP-HP CUPLA for High Pressure


For high pressure and general purposes
Plug TPF type (Female thread) Socket TSF type (Female thread)

Working pressure Valve structure Applicable fluids

T T
9.0
9.0 MPa Straight through Water Hydraulic oil
D

{92 kgf/cm2}
B

C
- Good for high pressure water piping such as in high pressure H L L H
washers, or car washers.
- Valveless type ensures high flow rate. Model
Application Dimensions (mm)
Model
Application Dimensions (mm)
(Thread)
L H(WAF) C T øB (Thread) L øD H(WAF) T
2TPF-HP R 1/4 34 Hex.17 18 Rc 1/4 6.5 2TSF-HP R 1/4 32 24 Hex.19 Rc 1/4
3TPF-HP R 3/8 38 Hex.21 21 Rc 3/8 10 3TSF-HP R 3/8 35 28 Hex.23 Rc 3/8
4TPF-HP R 1/2 47.5 Hex.29 26.5 Rc 1/2 13 4TSF-HP R 1/2 44.5 35 Hex.29 Rc 1/2

Plug TPM type (Male thread)

C
T
Specifications
Body material Stainless steel
B

Size (Thread) 1/4", 3/8", 1/2"


H
Pressure unit MPa kgf/cm2 bar PSI
L
Working pressure 9.0 92 90 1310 Precautions for use
Working
Seal material Mark temperature range Remarks Dimensions (mm)
Seal material Model
Application Warning
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& (Thread)
L H(WAF) C T øB
Ethylene-propylene
Available on request Do not connect with standard
rubber EPDM Û&WRÛ& 2TPM-HP Rc 1/4 38 Hex.17 18 R 1/4 6.5
3TPM-HP Rc 3/8 43 Hex.19 21 R 3/8 10 TSP CUPLA (Page 81 to 84).
*1: The operable temperature range depends on the operating conditions.

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 158
Specifications

HIGH FLOW CUPLA Body material


Size (Thread)
Pressure unit MPa
Stainless steel, Brass

kgf/cm2
1/4", 3/8", 1/2"
bar PSI
For Medium Pressure Working pressure 1.0 10 10 145
Working
Working pressure Valve structure Applicable fluids Seal material Mark temperature range
Seal material Ethylene-propylene
Working temperature range *1 rubber EPDM Û&WRÛ&
1.0 Fluoro rubber FKM Û&WRÛ&
- Standard seal material is fluoro rubber for brass body.
1.0 MPa Two-way shut-off Water Temperature
{10 kgf/cm2} control *1: The operable temperature range depends on the operating conditions.
refrigerant

Drastically increases flow volume Model


Maximum Tightening Torque
HFL-2P / HFL-2S HFL-3P / HFL-3S
Nm {kgf • cm}
HFL-4P / HFL-4S

while minimizing pressure drop. Torque


Stainless steel
Brass
14 {143}
9 {92}
22 {224}
12 {122}
60 {612}
30 {306}
- Both socket and plug have built-in automatic shut-off valves.
- High flow rate type to increase cooling effect. Flow Direction
- Quick connection and disconnection of cooling pipes.
Fluid flow can be bi-directional
- Compact and space-saving design. when socket and plug
Compared with the coupled length of SP CUPLA type A, that of are connected.
HIGH FLOW CUPLA is reduced by 22%.
- Installation and maintenance can be done within a short time.

Interchangeability
Socket and plug of different sizes cannot be connected.

Minimum Cross-Sectional Area (mm2)


Model HFL-2P / HFL-2S HFL-3P / HFL-3S HFL-4P / HFL-4S
Minimum Cross-Sectional Area 32 53 91

Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}


Socket only Plug only When connected
- - Operational

Flow Rate – Pressure Loss Characteristics


>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
HFL-2S×HFL-2P
Comparison with the same size socket HFL-3S×HFL-3P
HFL-4S×HFL-4P

Reduced
Pressure loss in MPa {kgf/cm2}

0.1 {1}

0.01 {0.1}
HIGH FLOW CUPLA SP CUPLA Type A 1 10 100
HFL-4S 4S-A Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread

T T
D
D

C
H L H
L

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless
steel L C øD H(WAF) T (Thread) Brass Stainless
steel L øD H(WAF) T
HFL-2P R 1/4 31 28 30 16.5 18.5 Hex.17 Rc 1/4 HFL-2S R 1/4 110 99 (47) 26 19 Rc 1/4
HFL-3P R 3/8 47 43 31 18 23 Hex.21 Rc 3/8 HFL-3S R 3/8 165 150 (49) 32 24 Rc 3/8
HFL-4P R 1/2 91 82 37.5 22.5 32 Hex.29 Rc 1/2 HFL-4S R 1/2 231 211 60 35 29 Rc 1/2

159 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Specifications

HIGH FLOW CUPLA BI Type Body material


Applicable pipe size
Pressure unit MPa kgf/cm2
Stainless steel
1/4", 3/8", 1/2" (See the below list for hose and tube size.)
bar PSI
CUPLA with bite type tube fitting for piping water and fluids for temperature control Working pressure 1.0 10 10 
Working
Working pressure Valve structure Applicable fluids Seal material Mark temperature range Remarks
Seal material Ethylene-propylene
Working temperature range *1 rubber EPDM Û&WRÛ& Standard material
1.0 Fluoro rubber FKM Û&WRÛ& Made-to-order item
*1: The operable temperature range depends on the operating conditions.
1.0 MPa Two-way shut-off Water Temperature
{10 kgf/cm2} control
refrigerant
Flow Direction

HIGH FLOW CUPLA and bite type Fluid flow can be bi-directional
when socket and plug

tube fitting are combined to are connected.

achieve efficient piping. Interchangeability


- Easy connection with stainless steel pipe. Socket and plug of different sizes cannot be connected.
- Connection to plastic hose is possible with optional hose Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg}
connection kit.
Socket only Plug only When connected
- Connection to various tubes is also possible via the use
- - Operational
of appropriate optional inserts.
Flow Rate – Pressure Loss Characteristics (When connected to stainless steel pipe)
>7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
Hose HFL-2S-BI1/4×HFL-2P-BI1/4
Requires optional
nut to mount HFL-2S-BI3/8×HFL-2P-BI3/8
Hose connection nut HFL-3S-BI3/8×HFL-3P-BI3/8
(Optional) HFL-3S-BI1/2×HFL-3P-BI1/2
HFL-4S-BI1/2×HFL-4P-BI1/2
Pressure loss in MPa {kgf/cm2}

Tube
Requires optional 0.1 {1}
insert to mount

Stainless
0.01 {0.1}
steel pipe
Tube connection insert 1 10 100
(Optional) Flow rate in L/min

Stainless steel pipe, hose, and tube size


Stainless steel pipe Hose connection nut (Optional) Tube connection insert (Optional)
øD
øE
¡$

Model
L

Pipe dia. Inch Hose size Type of Tube dimensions Insert dimensions
Model
(mm) (ID×OD) mm insert (ID×OD) mm E (mm) L (mm) $(mm) D (mm)
- - DTI 4-2 ¡î¡ 2.3 11.9  3.18
- - DTI 4- ¡î¡ 2.7 11.9  3.97
HFL-2SP-BI 1/4 1/4 (¡)
- - DTI 4-2.72 ¡î¡ 2.7 11.9  4.32
- - DTI 4-3 ¡î¡  11.9  4.76
- - DTI 6-3 ¡î¡ 3.0 14.3  4.76
HFL-2SP-BI 3/8 3/8 (¡)
- - DTI 6-4 ¡î¡ 4.8 14.3  
- - DTI 6-3 ¡î¡ 3.0 14.3  4.76
HFL-3SP-BI 3/8 3/8 (¡)
- - DTI 6-4 ¡î¡ 4.8 14.3  
E1-6×11 ø6×ø11 DTI 8-4 ¡î¡ 4.8 19.1 12.7 
HFL-3SP-BI 1/2 1/2 (ø12.7)
(î ¡î¡ DTI 8-6 ¡î¡ 7.9 19.1 12.7 
E1-6×11 ø6×ø11 DTI 8-4 ¡î¡ 4.8 19.1 12.7 
HFL-4SP-BI 1/2 1/2 (ø12.7)
(î ¡î¡ DTI 8-6 ¡î¡ 7.9 19.1 12.7 
Note: The material of tube to be applied must be any of nylon, polyester, polypropylene, or fluoropolymer resin. The nut for stainless steel pipe comes
ZLWKVWDQGDUG+,*+)/2:&83/$)RUFRQQHFWLRQWRKRVHVRUWXEHVDQRSWLRQDOKRVHFRQQHFWLRQQXWRUWXEHFRQQHFWLRQLQVHUWLVUHTXLUHG

Models and Dimensions WAF:$)VWDQGVIRUZLGWKDFURVVIODWV

Plug For pipe connection Socket For pipe connection


H H
A A
D
D

B
B

T C T
L L

Application
Mass Dimensions (mm) Application
Mass Dimensions (mm)
Model (Pipe size) Model (Pipe size)
(mm) (g) L C A øD øB H(WAF) T(WAF) (mm) (g) L A øD øB H(WAF) T(WAF)
HFL-2P-BI 1/4 (1/4") 66 ()  () 23 () Hex.20.64 (13/16") Hex.14.29 (9/16") HFL-2S-BI 1/4 (1/4") 97 () () 26 () Hex.20.64 (13/16") Hex.14.29 (9/16")
HFL-2P-BI 3/8 (3/8") 74 ()  (17) 23 () Hex.20.64 (13/16") Hex.17.46 (11/16") HFL-2S-BI 3/8 (3/8")  () (17) 26 () Hex.20.64 (13/16") Hex.17.46 (11/16")
HFL-3P-BI 3/8 (3/8") 109 () 18 (17)  () Hex.26.99 (1 1/16") Hex.17.46 (11/16") HFL-3S-BI 3/8 (3/8")  (60.3) (17) 32 () Hex.26.99 (1 1/16") Hex.17.46 (11/16")
HFL-3P-BI 1/2 12.7 (1/2") 134 () 18 (23)  (12.7) Hex.26.99 (1 1/16") Hex.22.23 (7/8") HFL-3S-BI 1/2 12.7 (1/2") 189 (64.6) (23) 32 (12.7) Hex.26.99 (1 1/16") Hex.22.23 (7/8")
HFL-4P-BI 1/2 12.7 (1/2") 160 (68.7)  (23) 32 (12.7) +H[(1 1/8") Hex.22.23 (7/8") HFL-4S-BI 1/2 12.7 (1/2") 233 (73.2) (23)  (12.7) +H[(1 1/8") Hex.22.23 (7/8")

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 160
Specifications

SP CUPLA TypeA PV Type Body material

Model
Plug
Brass, Stainless steel (SUS304)
6S-A-PV 6P-A-PV 8S-A-PV 8P-A-PV 10S-A-PV 10P-A-PV 12S-A-PV 12P-A-PV
Socket Socket Plug Socket Plug Socket Plug
For Medium Pressure / Connectable with residual pressure with Purge Valve Size (Thread) Rc 3/4 Rc 1 Rc 1 1/4 Rc 1 1/2
Working pressure Valve structure Applicable fluids MPa 3.0 2.0
kgf/cm2 31 20
Brass
2.0 to 4.5 bar 30 20

2.0 to 4.5 MPa Two-way shut-off Water Hydraulic oil Working PSI 435 290
{20 to 46 kgf/cm2} pressure MPa 4.5 3.0
2
Stainless kgf/cm 46 31
Equipped with residual pressure steel bar 45 30
PSI 653 435
eliminating valve (up to 1 MPa). Connectable residual pressure *1 1.0 MPa, 10 kgf/cm2, 10 bar, 145 PSI
Working
Seal material Seal material Mark temperature range Remarks
- Automatic shut-off valves in both socket and plug prevent fluid Working temperature range *2 Nitrile rubber NBR Û&WRÛ& Standard material
spill out on disconnection. *1: The allowable residual pressure that can be connected when the fluid is limited to liquid.
- Smooth connection even when there is residual pressure when *2: The operable temperature range depends on the operating conditions.
connecting.
Maximum Tightening Torque Nm {kgf • cm}
- No residual pressure eliminating operation required
Size (Thread) Rc 3/4 Rc 1 Rc 1 1/4 Rc 1 1/2
on your piping. Just connect to purge
the remaining pressure. Brass 50 {510} 65 {663} 150 {1530} 180 {1836}
Torque
Stainless steel 90 {918} 120 {1224} 260 {2652} 280 {2856}

Flow Direction
Fluid flow can be bi-directional when
socket and plug are connected.

Interchangeability
Socket and plug of different sizes cannot be connected. Can be connected with SP CUPLA Type A
and SP-V CUPLA Type A of the same size. Refrain from connecting SP CUPLA Type A PV
together, since the residual pressure will not release.

Minimum Cross-Sectional Area (mm2)


6S-A-PV 6P-A-PV 8S-A-PV 8P-A-PV 10S-A-PV 10P-A-PV 12S-A-PV 12P-A-PV
Purge Valve Model ×
6P-A
×
6S-A
×
8P-A
×
8S-A
× × ×
10P-A 10S-A 12P-A 12S-A
×

The small purge valve is Min. Cross-Sectional Area 178 229 395 553
Made-to-order pressed and completes the
connection by releasing the Flow Rate – Pressure Loss Characteristics
residual pressure. >7HVWFRQGLWLRQV@)OXLG:DWHU7HPSHUDWXUHÛ&“Û&
1.0 {10}
6S-A×6P-A-PV
8S-A×8P-A-PV
Suitability for Vacuum 1.3×10-1 Pa {1×10-3 mmHg} 10S-A×10P-A-PV
12S-A×12P-A-PV
Socket only Plug only When connected
- - Operational 0.1 {1}
Pressure loss in MPa {kgf/cm2}

Admixture of Air on Connection May vary depending upon the usage conditions. (mL)
6S-A-PV 6P-A-PV 8S-A-PV 8P-A-PV 10S-A-PV 10P-A-PV 12S-A-PV 12P-A-PV
Model × × × × × × × ×
6P-A 6S-A 8P-A 8S-A 10P-A 10S-A 12P-A 12S-A
0.01 {0.1}
Volume of air 11 17 29 45

Volume of Spillage per Disconnection May vary depending upon the usage conditions. (mL)
6S-A-PV 6P-A-PV 8S-A-PV 8P-A-PV 10S-A-PV 10P-A-PV 12S-A-PV 12P-A-PV
Model × × × × × × × × 0.001 {0.01}
6P-A 6S-A 8P-A 8S-A 10P-A 10S-A 12P-A 12S-A
10 100 1000
Volume of spillage 8.4 12 26 36
Flow rate in L/min

Models and Dimensions WAF : WAF stands for width across flats.

Plug Female thread Socket Female thread


T T
D

C
H L L H

Application Mass (g) Dimensions (mm) Application Mass (g) Dimensions (mm)
Model Model
(Thread) Brass Stainless L C H (WAF) T (Thread) Brass Stainless L øD H (WAF) T
steel steel

6P-A-PV R 3/4 204 189 52 36 Hex.35 Rc 3/4 6S-A-PV R 3/4 685 644 88 55 WAF 35 Rc 3/4
8P-A-PV R1 330 307 62 40 Hex.41 Rc 1 8S-A-PV R1 1021 959 102 65 WAF 41 Rc 1
10P-A-PV R 1 1/4 627 617 70 45 Hex.54 (*1) Rc 1 1/4 10S-A-PV R 1 1/4 1517 1437 115 77 WAF 54 Rc 1 1/4
12P-A-PV R 1 1/2 917 877 75 49 Hex.63 (*2) Rc 1 1/2 12S-A-PV R 1 1/2 2267 2147 124 88 WAF 63 Rc 1 1/2
(*1) Stainless steel: WAF 54×ø59 (*2) Stainless steel: WAF 63×ø68
Safety Guide: This product can be connected under residual pressure, but do not connect under dynamic pressure applied. It may lead to incomplete connection, deteriorated durability or possible valve fly out. Read without fail and observe the "Instruction sheet" that comes
with the product and the following pages in the general Quick Connect Coupling Catalog; [Precautions Relating to the Use of All CUPLA] and "CUPLA for Low Pressure (Water, Liquid) and for Medium Pressure" in the [Safety Guide] page.

161 Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products.
Specifications
PLASTIC CUPLA Body material Plastic

BC Type Valveless Size


Pressure unit MPa
1/4", 3/8" hose
kgf/cm2 bar PSI
For low pressure air piping Working pressure 0.07 0.7 0.7 10.2
Working
Working pressure Valve structure Applicable fluid Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material
0.07 *1: The operable temperature range depends on the operating conditions.

0.07 MPa Straight through Air


Models and Dimensions WAF : WAF stands for width across flats.
{0.7 kgf/cm2}
Plug PH type (Hose barb)
- To connect, just push the plug into the socket.
- Plastic makes this ideal for use in environment prone to rusting.
- Compact and light weight for easy handling.
- Valveless construction gives more stable flow.

D
T
B
A C
L

Application Mass Dimensions (mm)


Model (Hose) (g) L C A øB øT øD
BC-2PH 1/4" 1.8 41 19 17 4  14
BC-3PH 3/8" 2 34 19 13 6 10.9 

Socket SH type (Hose barb)

H
D

T
B
A
L

Application Mass Dimensions (mm)


Model (Hose) (g) L A øB øT øD H
BC-2SH 1/4"  38 17 4  23 ()
BC-3SH 3/8" 6 41 20 6 12 23 ()

Before use, please be sure to read “Safety Guide” described at the end of this book and “Instruction Sheet” that comes with the products. 162
Accessories for CUPLA Quick Connect Couplings

DIP MOLD DUST CAP


Dust caps for HI CUPLA, SP CUPLA Type A, TSP CUPLA,
For sockets For plugs

and HYDRAULIC CUPLA

- PVC Dust Caps produced by dip molding are available for HI CUPLA, SP CUPLA Type A,
TSP CUPLA, and HYDRAULIC CUPLA. Dust Caps prevent dust from getting inside the fluid line and protects the sealability and life of the O-ring.
Caution: The function of the cap may be damaged due to fluid adhering to CUPLA or due to the external environment. Wipe off the fluid from CUPLA to prevent the fluid from adhering.
Sales Sales Sales Sales
Part number Cap for HI CUPLA unit Part number Cap for SP CUPLA Type A unit Part number Cap for TSP CUPLA unit Part number Cap for HSP CUPLA unit

For 20 type 1 CA96462 For 1S-A 1 CA96542 For 1TS 1 CA96463 For 2HS 1
CA96462 For 30 type 1 CA96463 For 2S-A 1 CA96462 For 2TS 1 CA96476 For 3HS 1
For 40 type 1 CA96464 For 3S-A 1 CA96463 For 3TS 1 CA96477 For 4HS 1
Socket
For 400 type 1 CA96465 For 4S-A 1 CA96464 For 4TS 1 CA96477 For 6HS 1
CA96464 For 600 type 1 Socket CA96466 For 6S-A 1 Socket CA96465 For 6TS 1 Socket CA96478 For 66HS 1
For 800 type 1 CA96467 For 8S-A 1 CA96479 For 8TS 1 CA96479 For 8HS 1
For 20 type 1 CA96468 For 10S-A 1 CA96553 For 10TS 1 CA96481 For 10HS 1
CA96453 For 30 type 1 CA96449 For 12S-A 1 CA96555 For 12TS 1 CA96481 For 12HS 1
For 40 type 1 CA96470 For 16S-A 1 CA96557 For 16TS 1 CA96482 For 16HS 1
Plug
For 400 type 1 CA96453 For 1P-A 1 CA96541 For 1TP 1 CA96454 For 2HP 1
CA96455 For 600 type 1 CA96454 For 2P-A 1 CA96453 For 2TP 1 CA96455 For 3HP 1
For 800 type 1 CA96455 For 3P-A 1 CA96454 For 3TP 1 CA96456 For 4HP 1
CA96456 For 4P-A 1 CA96455 For 4TP 1 CA96456 For 6HP 1
Part number Cap for 700R CUPLA Sales
unit Plug CA96457 For 6P-A 1 Plug CA96456 For 6TP 1 Plug CA96471 For 66HP 1
CB00614 For 700R-3S 1 CA96458 For 8P-A 1 CA96551 For 8TP 1 CA96472 For 8HP 1
Socket
CA82644 For 700R-4S 1 CA96459 For 10P-A 1 CA96552 For 10TP 1 CA96473 For 10HP 1
CA83164 For 700R-3P 1 CA96460 For 12P-A 1 CA96459 For 12TP 1 CA96473 For 12HP 1
Plug
CA82643 For 700R-4P 1 CA96461 For 16P-A 1 CA96556 For 16TP 1 CA96475 For 16HP 1
Sales Sales Sales Sales
Part number Cap for 210 CUPLA unit Part number Cap for 280 CUPLA unit Part number Cap for F35/350 CUPLA unit Part number Cap for ZEROSPILL CUPLA unit

CA96463 For 210-2S 1 CB17082 For 280-2S 1 CB28313 For F35-2S 1 CA96463 For ZEL-2S 1
CA96476 For 210-3S 1 CA96476 For 280-3S 1 CA81551 For F35-3S/350-2S, 3S 1 CA96464 For ZEL-3S 1
Socket CA81555 For 210-4S 1 Socket CA81555 For 280-4S 1 Socket CA81555 For F35/350-4S 1 Socket CB28786 For ZEL-4S 1
CA96478 For 210-6S 1 CA96478 For 280-6S 1 CA97213 For F35/350-6S 1 CA96466 For ZEL-6S 1
CA96466 For 210-8S 1 CA96466 For 280-8S 1 CA80401 For F35/350-8S 1 CA96467 For ZEL-8S 1
CA96454 For 210-2P 1 CA96453 For 280-2P 1 CA96454 For F35-2P 1 CA96454 For ZEL-2P 1
CA96455 For 210-3P 1 CA83164 For 280-3P 1 CA81553 For F35-3P/350-2P, 3P 1 CB28790 For ZEL-3P 1
Plug CA82643 For 210-4P 1 Plug CA82643 For 280-4P 1 Plug CA81557 For F35/350-4P 1 Plug CA96456 For ZEL-4P 1
CA96471 For 210-6P 1 CA96471 For 280-6P 1 CA97215 For F35/350-6P 1 CA96457 For ZEL-6P 1
CA96551 For 210-8P 1 CA96551 For 280-8P 1 CA80402 For F35/350-8P 1 CA96472 For ZEL-8P 1
Sales
Part number Cap for HSU CUPLA unit
Size-adjustable Ring for Dip Mold Cap
CA96463 For HSU-2S 1
CA96464 For HSU-3S 1 part A.
Socket CA96465 For HSU-4S 1
CA96466 For HSU-6S 1
CA96467 For HSU-8S 1 The ring size can be adjusted
CB60672 For HSU-2P 1 by moving the part A.
CB60673 For HSU-3P 1 part A.
Plug CB60674 For HSU-4P 1
CB60675 For HSU-6P 1
CB60676 For HSU-8P 1

- Metal Cap equipped with dust-proof and leak prevention function.

SAFETY CAP
Metal caps for HI CUPLA Series, SP CUPLA Type A, TSP CUPLA
- Caps with metal material corresponding to that of CUPLA body are available.

For sockets The photos show the metal caps for Stainless steel SP CUPLA TypeA. For plugs

and HYDRAULIC CUPLA

(Semi-standard)
Model Applicable CUPLA Sales unit

Model name of Safety Cap is stated in the following manner. Example:“2S-A-SD” identifies Sockets and plugs for HI CUPLA, SP CUPLA Type A,
a safety cap for SP CUPLA Type A TSP CUPLA, HSP CUPLA, 210 CUPLA, 1 pc.
Model= CUPLA Model (normal CUPLA) + SD (safety cap) Model 2S-A. S210 CUPLA, 450B CUPLA and SP-V CUPLA Type A

163 When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation.
Accessories for CUPLA

DUST CAP
DUST CAP Plastic Cap for HI CUPLA Series and FULL BLOW CUPLA
20S-D FBH-D

For sockets
*The 20S-D cannot be used together
- Dust caps prevent dust from getting inside CUPLA. with the SLEEVE COVER.

Part number Model Applicable CUPLA Sales unit Material


Sockets for 20/30/40 type HI CUPLA Series
CQ12434 20S-D 1 Polyvinyl chloride (PVC)
Note: Dust caps cannot be attached to the sockets for FULL BLOW CUPLA, 400/600/800 type of HI CUPLA and HI CUPLA ACE.
CQ30978 FBH-D FULL BLOW CUPLA 1 Polyvinyl chloride (PVC)

DUST CAP
Dedicated polyethylene cap for HYGIENIC CUPLA
When attached

- Dust cap for both plug and socket (made of polyethylene).


The Dust Cap conforms to No. 3-D-2-(1) and 3-D-2-(2)-4 Apparatus and Containers/Packages. It
has passed both material and elution tests specified in the standards for Food and Food additives.
(Notice No.201 of revised March 31, 2006 by the Ministry of Health and Welfare of Japan) For both plug and socket

Model Size Applicable CUPLA Sales unit Material


SEW-1.5SP-D 1.5S 1
For HYGIENIC CUPLA Plug and Socket Polyvinyl chloride (HDPE)
SEW-2.0SP-D 2.0S 1

SLEEVE COVER
Plastic cover for HI CUPLA Series (5 pcs. per package)
Black 55 pcs.colors
per package
Blue Yellow Red Black White
See page 18 for the colors
White

- Easier sliding operation is achieved by attaching an additional plastic cover


over the socket sleeve of HI CUPLA Series.
- Plastic covers reduce the risk of damage if CUPLA strikes other components
Yellow
or products.
- Sleeve covers in various colors allow for easier identification of various air lines. Red
Sleeve Cover is attached
The SLEEVE COVER cannot be used together with the DUST CAP or DIP MOLD DUST CAP. Blue

Part number Model Color Applicable CUPLA Sales unit Material


CB23588 SLC-HI-R Red 5
CB23590 SLC-HI-B Blue For HI CUPLA Series Sockets 5
CB23589 SLC-HI-Y Yellow 5 Thermoplastic elastomer (TPE)
Note: Sleeve covers cannot be attached to sockets for the FULL BLOW CUPLA,
CB23591 SLC-HI-W White 400/600/800 HI CUPLA, HI CUPLA ACE, Stainless HI CUPLA and Brass HI CUPLA. 5
CB23587 SLC-HI-K Black 5

SLEEVE COVER
FULL BLOW CUPLA is attached

Attach in the direction of the arrow


Plastic cover for FULL BLOW CUPLA
Rounded part

- Easier sliding operation is achieved by attaching an additional plastic cover


over the socket sleeve of FULL BLOW CUPLA.
- Plastic covers reduce the risk of damage if CUPLA strikes other components
or products.

Model Color Applicable CUPLA Sales unit Material


SLEEVE COVER SLC-FBH Semitransparent FULL BLOW CUPLA 1 Polyvinyl chloride (PVC)

PROTECTION COVER
Plastic Cover for NUT CUPLA and FULL BLOW CUPLA Nut Type
Protection Covers attached to sockets

(Semitransparent)

- Protection cover wraps up whole CUPLA to absorb impacts and to reduce the
risk of damage if CUPLA accidentally strikes other components or products.
- Protection covers can be cut to fit the hose diameter of the hose.
- Can be attached to either the socket or the plug, and can be used as a dust cap. Can be cut easily with
scissors to fit various
hose sizes.

Part number Model Applicable CUPLA Sales unit Material


Can be attached to NUT CUPLA socket or plug (SN type & PN type)
CB23784 SOC-HI 1 Polyvinyl chloride (PVC)
and FULL BLOW CUPLA (SN Type).

When ordering, please indicate Model Name or part number. 164


Accessories for CUPLA

SLEEVE STOPPER
Sleeve Stopper for SP CUPLA Type A and SP-V CUPLA Type A
Attached to SP CUPLA Type A
• Plastic for up to 8S-A
• Stainless steel
for 10S-A to 16S-A

- Sleeve stopper exclusively for SP CUPLA Type A and SP-V CUPLA Type A
sockets. Attaching the sleeve stopper after connection of socket and plug
locks the sleeve of the socket and prevents unexpected disconnection.
Stopper for Stopper for
Part number SP CUPLA Type A socket Applicable CUPLA Sales unit Material Part number SP CUPLA Type A socket Applicable CUPLA Sales unit Material
CB24350 For 1S 10 CB26456 For 10S 1
CB24351 For 2S SP CUPLA Type A, 10 CB26457 For 12S 1
SP CUPLA Type A,
Socket

Socket
CB24352 For 3S SP-V CUPLA Type A 10 Engineering CB26458 For 16S SP CUPLA Type A 1
and SP CUPLA Type A SUS 304
CB24353 For 4S 10 plastics (POM) PV Type sockets
PV Type sockets
CB24354 For 6S 10
CB24355 For 8S 10

ACCESSORIES FOR Jig for O-ring replacement

O-RING MAINTENANCE
• Model: PMJ-1 (Small)
(Part.No.CB23687)
• Sales unit: 1 pc. PMJ-1 (Small)
Jigs & grease for replacement of O-rings for couplings
• Model: PMJ-2 (Large)
For SP CUPLA Type A, TSP CUPLA, HOT WATER CUPLA, ZEROSPILL CUPLA,
(Part.No.CB23688)
HSP CUPLA, HSU CUPLA and HYGIENIC CUPLA
• Sales unit: 1 pc.
PMJ-2 (Large)
- The seal materials play an important role in maintaining the
performance of a coupling. O-rings or seal materials of these CUPLA
series are designed to be replaceable. Please be certain to choose the
correct and genuine 5 mL container 5 mL container 5 mL container 5 mL container
Nitto kohki O-ring
Grease for CUPLA Grease for CUPLA Grease for CUPLA Grease for CUPLA
in order to maintain
the performance of • GRE-HC1 (Hydrocarbon grease) • GRE-M1 (Mineral grease) for • GRE-S1 (Silicone grease) for NBR, • GRE-S2 (Silicone grease) for NBR,
for NBR, FKM O-ring or packing NBR, FKM O-ring or packing FKM, and EPDM O-ring or packing FKM, and EPDM O-ring or packing
couplings. (Part.No.CB28531) (Part.No.CB23701) (Part.No.CB23702) (Part.No.CB28791)
• Sales unit: 1 pc. • Sales unit: 1 pc. • Sales unit: 1 pc. • Sales unit: 1 pc.
(NSF H1, NSF 61 registered product)
Standardly applied to CUBE CUPLA

O-ring for Part number Sales O-ring for Part number Sales O-ring for Part number Sales Backup ring Part number
Sales
SP CUPLA Type A NBR FKM EPDM unit TSP CUPLA NBR FKM EPDM unit HSP CUPLA NBR FKM unit for HSP CUPLA PTFE unit
For 1S-A CP01314 CP2B070 CP03270 1 For 1TS CP03987 CP04984 CP09795 1 For 2HS CP01185 CP02215 1 For 2HS CP01186 1
For 2S-A CP00927 CP2B071 CP03333 1 For 2TS CP01314 CP2B070 CP03270 1 For 3HS CP01194 CP03335 1 For 3HS CP01195 1
For 3S-A CP00955 CP2B072 CP03276 1 For 3TS CP00927 CP2B071 CP03333 1 For 4HS CP00294 CP02093 1 For 4HS CP01203 1
For 4S-A CP00978 CQ00420 CP03283 1 For 4TS CP00955 CP2B072 CP03276 1 For 6HS CP00294 CP02093 1 For 6HS CP01203 1
For 6S-A CP01003 CQ48744 CP03292 1 For 6TS CP00978 CQ00420 CP03283 1 For 66HS CQ33388 CP25937 1 For 66HS CP09659 1
For 8S-A CP01029 CP01030 CP03298 1 For 8TS CP00387 CP01258 CP04923 1 For 8HS TP00293 CP01179 1 For 8HS CP01211 1
For 10S-A CP00398 CP01053 CP07179 1 For 10TS CP01273 CP01274 CP09221 1 For 10HS CP01516 CP03371 1 For 10HS CP01517 1
For 12S-A CP01076 CP01077 CP03902 1 For 12TS CP00398 CP01053 CP07179 1 For 12HS CP01516 CP03371 1 For 12HS CP01517 1
For 16S-A CP01099 CP01100 CP06953 1 For 16TS CP01304 CP01305 CP09794 1 For 16HS CP03035 CP03453 1 For 16HS CP03036 1

O-ring for Part number Sales O-ring for Part number


Sales Backup ring for Part number
Sales O-ring for Part number
Sales
ZEROSPILL CUPLA NBR FKM EPDM unit HSU CUPLA HNBR unit HSU CUPLA PTFE unit HOT WATER CUPLA FKM unit
For ZEL-2S CQ40611 CQ40740 CQ43755 1 HSU-2S CQ42490 1 HSU-2S CP25269 1 HW-2S-F CB64216 2
For ZEL-3S CQ40628 CQ40744 CQ43757 1 HSU-3S CQ42496 1 HSU-3S CQ42497 1 HW-3S-F CB64217 2
For ZEL-4S CQ40645 CQ40748 CQ43759 1 HSU-4S CQ42502 1 HSU-4S CQ13520 1 HW-4S-F CB64218 2
For ZEL-6S CQ40662 CQ40752 CQ43761 1 HSU-6S CQ43482 1 HSU-6S CQ26486 1
For ZEL-8S CQ40679 CQ40756 CQ43763 1 HSU-8S CQ43489 1 HSU-8S CP20780 1

O-ring for Part number Sales


HYGIENIC CUPLA SI FKM EPDM unit
SEW-1.5P CB63419 CB63420 CB63421 1
SEW-2.0P CB62939 CB62940 CB62941 1 • See page 186 for replacement of the O-ring.

165 When ordering, please indicate Model Name or part number.


Accessories for CUPLA

RESIDUAL PRESSURE
RELEASE JIG
Residual Pressure Release Metal Jig for SP CUPLA Type A
and HYDRAULIC CUPLA (Semi-standard)

- Residual pressure within socket or plug can be released easily by just


turning the handle.
- Residual pressure release jigs are available in two types; socket type for use
with plugs and plug type for use with sockets. For plugs For sockets
- Connection to sockets or plugs is the same as connection of normal CUPLA. The photos show the jigs for HSP CUPLA.

Model Attachable CUPLA Sales unit


The model name is to be defined in the following manner.
Example: For CUPLA Sockets and plugs for SP CUPLA Type A, HSP CUPLA,
Z N - Type of CUPLA to be attached model 350-3S, 210 CUPLA, S210 CUPLA, 280 CUPLA and 350 CUPLA
1 pc.
the jig name would be ZN-350-3S
Residual pressure release jig

Caution: Since the upper limit of residual pressure that can be relieved depends on the product, please contact us separately.

CUPLA ADAPTER
for Braided Hose Connection
Mounts on CUPLA plug / socket with female thread

- Adapter for CUPLA with female thread such as ZEROSPILL CUPLA and SP CUPLA Type A.
- No hose clamp is required resulting in reduced risk of injuries to fingers or palms.
- Deterioration of the braided hose at the hose barb part has been eliminated.
- Unique nut construction increases the pulling load of braided hoses.
- Simply push a braided hose onto the hose barb to the end and tighten the nut
until it is flush against the hose barb base.
- No inner parts for conventional braided hose fittings are required.
Thus incorrect assembling does not occur. Application Example
Can be mounted on the plug
A tool and a hose clamp Not Required and socket of ZEROSPILL CUPLA.
are not required.

Benefits without a hose clamp


Please use braided hoses available in the market.

Specifications Models and Dimensions WAF : WAF stands for width across flats.

Body material Brass BH-M type (Male thread)


Model BH90-3M BH120-4M BH150-4M BH190-6M
Size (Thread) 3/8" 1/2" 1/2" 3/4" T H1 H2
Braided hose size ø9×ø15 mm ø12×ø18 mm ø15×ø22 mm ø19×ø26 mm
Working pressure *1 Depends upon the specifications of braided hoses to be used.
Working temperature range *1 Depends upon the specifications of braided hoses to be used.
B

Applicable fluids *2 Air, Water, Oil

Maximum Tightening Torque Nm {kgf • cm} L


Model BH90-3M BH120-4M BH150-4M BH190-6M
Torque (Taper Pipe Threads) *3,4 12 {122} 30 {306} 30 {306} 50 {510} Hose wall Dimensions (mm)
Application (Hose) Mass
Model thickness
(g)
(mm) (mm) L H1 (WAF) H2 (WAF) T øB
*1 : Max working pressure and working temperature depend upon the specifications of braided hoses to be used.
*2 : Use within the specification of the seal material and the braided hose to be used. BH90-3M ø9×ø15 3±0.3 106 (49) Hex.23 Hex.24 R 3/8 8.5
*3 : Stress corrosion crack may happen if they are used under corrosive environment. Take note of usage conditions.
*4 : Tighten the nut until it is flush against the hose barb base after pushing a braided hose to the end. BH120-4M ø12×ø18 3±0.3 159 (59) Hex.27 Hex.27 R 1/2 11
- Braided hoses should be made of soft PVC and woven by reinforcement thread. (67)
BH150-4M ø15×ø22 3.5±0.35 210 Hex.30 Hex.30 R 1/2 13
BH190-6M ø19×ø26 3.5±0.35 301 (74) Hex.35 Hex.35 R 3/4 17

When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation. 166
Accessories
ce for CUPLA
LA
A

PURGE ADAPTER
Residual Pressure Purge Adapter for Hydraulic Lines
Just
Push Purge residual
- Can be attached to hydraulic lines to purge residual pressure effectively. pressure
The groove in the
Valve Holder &DQEHRSHUDWHGZLWKDVFUHZGULYHU Residual pressure
if the button is stiff. purge button
Insert an ordinary flat head screwdriver Drain outlet port
into the groove in the Valve Holder and
press the button by leverage.

Purge residual
pressure

PAD-2
<Application Example>
&83/$
PAD-FM Tube fitting included.

Models and Dimensions WAF : WAF stands for width across flats.
Tube fittings are not included.
PAD-2 Female thread
Drain outlet port
Residual Pressure Purge Speed Comparison
T2

40
[Test Conditions]
35 -Fluid: Hydraulic oil
-Fluid viscosity: 32×10 -6 m 2/s
30
P1

-Pressure: 35 MPa
Pressure [MPa]

-Cubic capacity of piping: Approx. 5 L


25
H
P2

20
Our current model T1 D
15 L1
PAD-2
10 Mass Dimensions (mm)
Model
(g) L1 øD P1 P2 H (WAF) T1 øT2
5
PAD-FM PAD-2 235 (62) 39.5 (48) 14 Hex.36 R 1/4 8
0
0 1 2 3 4 5
Time [s]
PAD-3FM / PAD-4FM For thread connection
Rc 1/8 T2
Drain outlet port
Specifications
P2
P1

Model PAD-2 PAD-3FM PAD-4FM PAD-6FM PAD-8FM


B

Body material Steel (Nickel plated)


R 3/8 R 1/2 R 3/4 R1
Application R 1/4 × × × × T1
Rc 3/8 Rc 1/2 Rc 3/4 Rc 1 L3 H
Pressure unit MPa kgf/cm2 bar PSI L2 L1

Working pressure 35.0 357 350 5080 Dimensions (mm)


Mass
Model
For 8 mm OD Application: Rc 1/8 (Max. Tightening Torque: 5 Nm) (g) L1 L2 L3 B øD P1 P2 H (WAF) T1 T2
Drain outlet port
tube PAD-3FM 320 72.5 (39) 21.5 (11) 10 (51) (33.5) 29 R 3/8 Rc 3/8
Applicable fluids Hydraulic oil PAD-4FM 307 72.5 (39) 21.5 (11) 12.5 (51) (33.5) 29 R 1/2 Rc 1/2
Working
Seal material Seal material Mark temperature range Remarks
Working temperature range *1 Nitrile rubber NBR Û&WRÛ& Standard material PAD-6FM / PAD-8FM For thread connection
*1: The operable temperature range depends on the operating conditions.

Rc 1/8 T2
Maximum Tightening Torque Nm {kgf • cm} Drain outlet port
R 3/8 R 1/2 R 3/4 R1
P2

Size (Thread) R 1/4 × × × ×


Rc 3/8 Rc 1/2 Rc 3/4 Rc 1
P1
B

Torque 28 {286} 40 {408} 80 {816} 150 {1530} 250 {2550}

Minimum Cross-Sectional Area (mm2)


T1
Model PAD-2 PAD-3FM PAD-4FM PAD-6FM PAD-8FM
L2 H
L1
78.5 122 213 363
Minimum Cross-Sectional Area - (ø10) (ø12.5) (ø16.5) (ø21.5)
Mass Dimensions (mm)
Model
(g) L1 L2 B øD P1 P2 H (WAF) T1 T2
Suitability for Vacuum
PAD-6FM 665 86 21.5 (15.5) 16.5 (63.5) (38) Hex.46 R 3/4 Rc 3/4
Not suitable for vacuum application.
PAD-8FM 620 86 21.5 (15.5) 21.5 (63.5) (38) Hex.46 R1 Rc 1

167 When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation.
Accessories for CUPLA

Versatile
CUPLA CONNECTING JIG
Connecting Jig for large CUPLA
Corresponds to all applicable
models * 1 by adjusting the body
length.
*1: Standard CUPLA appearing in the CUPLA
general catalog (two-way shut-off valve).
Except MULTI CUPLA series. See below
- Smooth and easy connection list of applicable models.
of large CUPLA by operating
Adjust by sliding the frame
a lever. (Blue colored part *2)
*2: The sliding part is colored blue for explanation.

Handle Safety device


Connecting Jig construction

Lever

Functional Safe
The Handle can be used at any angle to If excessive force occurs during connection,
prevent interference with CUPLA. the safety device prevents damage to the
body. When the safety device is activated,
the connection of CUPLA is disabled.
Large CUPLA List of Applicable Models
The photo shows
SP CUPLA Type A / 16SP-A (Rc2) Size (Thread)
Applicable models
Rc 1 Rc 1 1/4 Rc 1 1/2 Rc 2
Specifications
SP CUPLA Type A 8SP-A 10SP-A 12SP-A 16SP-A
Model CJ-1 ZEROSPILL CUPLA ZEL-8SP - - -
Body material Stainless steel (SUS430), Aluminum alloy HSP CUPLA 8HSP 10HSP 12HSP 16HSP
210 CUPLA 210-8SP - - -
Applicable CUPLA See list on the right
HSU CUPLA HSU-8SP - - -
Connection under residue pressure Not possible S210 CUPLA S210-8SP - - -
Working temperature Normal temperature 280 CUPLA 280-8SP - - -
Storage Temperature Range -Û&WR+Û& 350 CUPLA 350-8SP 350-10SP 350-12SP -
FLAT FACE CUPLA F35 F35-8SP - - -
Mass 1.85 kg
FLAT FACE CUPLA FF FF-8SP - - -
Accessories 4 mm Hexagon wrench, Operation procedure tag, Cable tie SEMICON CUPLA SP Type 8SP-304 - - -
This is a product that assists connection of CUPLA. If an excessive load is applied during connection, such as SEMICON CUPLA SCS Type SCS-8P
× - - -
when the O-ring is insufficiently lubricated, when the O-ring is hardened in a low temperature environment, or SEMICON CUPLA SCY Type SCY-8S
when CUPLA is under dynamic pressure or residual pressure, the safety device activates and will not connect. SEMICON CUPLA SCT Type SCT-8SP - - -
Be sure to check with the actual product before use. SEMICON CUPLA SCAL Type SCAL-8SP - SCAL-12SP -

Models and Dimensions

Model: CJ-1
(Note) When the Handle is perpendicular to the body, it may interfere with CUPLA and will not be able to be used.
In this case, tilt the handle to a convenient angle for use.
Lever Handle

(24) (54) Connection of large


CUPLA with Lever operation
Grip
(Note)
Rod

Rotation range
)
(132) (235) (52) of Handle ( á) 72
(R1

Flange Button Bolt (four places) Knob


Handle
(133)

105

Rc1
Rc1 1/4
Frame Rc1 1/2
Plate
Rc 2 Guide part
(129)
* To prevent injuries, it is recommended to wear gloves during use. (mm)

When ordering, please indicate Model Name or part number. Semi standard items: As these items are not always in stock, delivery time is subject to confirmation. 168
Seal Material Selection Table for Reference
For seal parts in CUPLA (the important parts that prevent leaking to the outside), it is important to select the
most appropriate seal material to suit the property and temperature of the fluid. It is so important that wrong
selection may not only impair the function of CUPLA but also cause an unexpected accident.
When the fluid in question is not listed in “Seal Material Selection Table (For reference),” the seal material that you select should be tested under actual environment. Even if the fluid is stated in the following list, the test could be required in some cases.

Seal Material Seal Material

Ethylene-propylene

Ethylene-propylene
Silicone rubber

Silicone rubber
Hydrogenated

Hydrogenated
Fluoro rubber

Fluoro rubber
Nitrile rubber

Nitrile rubber
nitrile rubber

nitrile rubber
Chloroprene

Chloroprene
Perfluoro-

Perfluoro-
elastomer

elastomer
Fluids Fluids

rubber

rubber
rubber

rubber
2 2,2-Dimethyl-butane ◎ ◎ × ◎ ◎ × △ B Butadiene × × × ◎ ◎ × ×
2,3-Dimethyl-butane ◎ ◎ × ◎ ◎ × △ Butane ◎ ◎ × ◎ ◎ × △
2,4-Dimethyl-pentane ◎ ◎ × ◎ ◎ × × Butane (liquid) ◎ × ◎ × ○
2-Methyl-pentane ◎ ◎ × ◎ ◎ × × Butanol (Butyl alcohol) ◎ ◎ ○ ◎ ◎ ○ ◎
3 3-Methyl-pentane ◎ ◎ × ◎ ◎ × × Butter and butter oil ◎ ◎ ◎ ◎ ◎ ○ ×
A Acetaldehyde △ △ ○ × △ ○ △ Butyl acetate × × ○ × ◎ × ×
Acetic acid ○ ○ ○ △ ◎ △ ○ Butyl stearate ○ ○ × ◎ ◎ × ×
Acetic anhydride △ × ○ × ◎ ○ ○ Butylaldehyde × × ○ × ○ × ×
Acetone × × ◎ × ◎ × × Butylene ○ ○ × ◎ ◎ × △
Acetonitrile × × △ ◎ × × C Cadmium cyanide △ △ ◎ △ ◎ ○ ◎
Acetophenone × × ◎ × ◎ × × Calcium acetate ○ ○ ◎ × ◎ × ○
Acetyl chloride × × × ◎ ◎ × × *HSJP\THJL[H[Lá* ○ ◎ × ◎ × ○
Acetylacetone × × ◎ × ◎ × × Calcium carbide ◎
Acetylene ◎ ◎ ◎ ◎ ◎ ○ ○ Calcium carbonate ◎ ◎ ◎ ◎ ◎ ◎ ◎
(PYá* ◎ ◎ ◎ ◎ ◎ ◎ ◎ Calcium hydroxide ◎ ◎ ◎ ◎ ◎ ◎ ◎
Aluminium bromide ◎ ◎ ◎ ◎ ◎ ◎ ◎ *HSJP\TUP[YH[Lá* ◎ ◎ ◎ ◎ ○ ◎
Aluminium chloride ◎ ◎ ◎ ◎ ◎ ○ ◎ Calcium perchlorate × × × × ×
Aluminium nitrate ◎ ◎ ◎ ◎ ◎ ○ ◎ Calcium sulfate △ △ ◎ △ ◎ ○ ◎
Aluminium sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○ *HSJP\TZ\SMH[Lá* × ◎ △ ◎ ○ ◎
Amine mixture × × ○ × × ○ ○ Calcium sulfite ◎ ◎ ◎ ◎ ◎ ◎ ○
Ammonia (anhydrous) ○ ○ ◎ × ○ ○ ◎ Carbitol ○ ○ ○ ○ ◎ ○ ○
(TTVUPH3PX\PKá* △ × ◎ △ *HYIVUKPV_PKLNHZá* ◎ ○ ○ ○ ○
Ammonia (Liquid) (Cool) △ ◎ × ◎ ○ ○ Carbon disulfide × × × ◎ ◎ × ×
Ammonia gas (Low temperature) ◎ ◎ ◎ × ◎ ◎ ◎ *HYIVUTVUV_PKLá* ◎ ◎ ◎ ◎ ◎ ◎ ○
Ammonium carbonate × × ◎ ◎ ◎ × ◎ Carbon tetrachloride ○ ○ × ◎ ◎ × ×
Ammonium chloride ◎ ◎ ◎ ◎ ◎ × ◎ Castor oil ◎ ◎ ○ ◎ ◎ ◎ ◎
Ammonium hydroxide × × ◎ × × ◎ △ Chlorine (liquid) × × × ○ × ×
Ammonium magnesium sulfate × × × × × Chlorine gas ○ ○ × ◎ ◎ × ×
(TTVUP\TUP[YH[Lá* ◎ ◎ ◎ ○ ◎ Chlorine water △ △ ○ ◎ ◎ × ×
(TTVUP\TWOVZWOH[Lá* ◎ ◎ × ◎ ○ ◎ Chloroacetone × × ◎ × ◎ × ×
Ammonium sulfate ◎ ◎ ◎ × ◎ ◎ ○ Chlorobenzene × × × ◎ ◎ × ×
Ammonium sulfite △ △ ◎ △ ◎ ○ ◎ Chloroform × × × ◎ ◎ × ×
Ammonium thiosulfate △ △ ◎ △ ◎ ○ ◎ Chlorophenol × × × ◎ ◎ × ×
Amyl acetate × × △ × ◎ × × Chromium hydroxide ◎
Amyl alcohol ○ ○ ◎ ○ ◎ × ○ Coconut oil ◎ ◎ △ ◎ ◎ ◎ ×
Aniline × × ○ △ ◎ × × Cod liver oil ◎ ◎ ◎ ◎ ○ ○
Animal oil (Lard) ◎ ◎ ○ ◎ ◎ ○ ○ Coffee ◎ × × × ×
Arsenic trichloride △ × × ◎ × × Copper chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
Asphalt ○ ○ × ◎ ◎ × × Copper cyanide ◎ ◎ ◎ ◎ ◎ ◎ ◎
B Barium chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎ Copper sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Barium hydroxide ◎ ◎ ◎ ◎ ◎ ◎ ◎ Corn oil ◎ ◎ △ ◎ ◎ ◎ △
Barium nitrate △ △ ◎ △ ◎ ○ ◎ Cotton seed oil ◎ ◎ △ ◎ ◎ ◎ △
)HYP\TZ\SMH[Lá* ◎ ◎ ◎ ◎ ◎ ◎ *YLZVSá* × × × ○ ◎ × ×
Barium sulfide ◎ ◎ ◎ ◎ ◎ ○ ◎ Crude oil ○ ○ × ◎ ◎ × ×
Beer ◎ ◎ ◎ ◎ ◎ ◎ ◎ Cyclohexane ◎ ◎ × ◎ ◎ × ×
Benzaldehyde × × ◎ × ◎ ○ × Cyclohexanol ◎ ◎ × ◎ ◎ × ×
Benzene × × × ◎ ◎ × × D Developer ◎ ◎ ○ ◎ ◎ ◎ ○
Benzyl alcohol × × ○ ◎ ◎ △ ○ Diacetone alcohol × × ◎ × ◎ × ○
Benzyl chloride × × × ◎ ◎ × × Dibenzyl ether × × ○ × ◎ × ×
Brake oil △ △ ◎ × ◎ △ ◎ Dichlorophenol ○ ○ × ◎ ◎ × ×
Bromine × × × ◎ ◎ × × Diesel oil ◎ ◎ × ◎ ◎ × ×
Bromine water × × × ◎ ◎ × × Diethanolamine △ △ ◎ △ ◎ ○ ◎

169
Seal Material Selection Table for Reference
How to read Practically no harm, and can be used (Excellent) Note: When selecting the seal material, please consider the following suggestions carefully:
the selection Some harm may be inevitable but can be used under restrictions (Good) 1. If there is no comment in the column of the fluid name, the condition of the fluid is under saturation at room temperature.
tables Should be avoided if at all possible (Not recommended) 2. Please check with us for applications at a high fluid temperature or with different fluid concentrations.
Should not be used (Unsuitable) 3. For applications related to foods, please order separately specifing the detailed applications.
Note: Contact us when the space is blank.

Seal Material Seal Material

Ethylene-propylene

Ethylene-propylene
Silicone rubber

Silicone rubber
Hydrogenated

Hydrogenated
Fluoro rubber

Fluoro rubber
Nitrile rubber

Nitrile rubber
nitrile rubber

nitrile rubber
*OSVYVWYLUL

*OSVYVWYLUL
Perfluoro-

Perfluoro-
elastomer

elastomer
Fluids Fluids

rubber

rubber
rubber

rubber
D Diethylene glycol ◎ ◎ ◎ ◎ ◎ ○ ◎ M Magnesium sulfate ◎ ◎ ◎ ◎ ◎ ◎
E Ethanol (Ethyl alcohol) △ △ ◎ △ ◎ ○ ◎ Maleic anhydride × × ○ × ◎ × ×
Ethyl acetate × ○ × ○ × Mercury ◎ ◎ ◎ ◎ ◎ × ◎
Ethyl benzene × × × ◎ ◎ × × Methanol × × ◎ × ◎ ◎ ◎
Ethyl cellulose ○ ○ ○ × ◎ ○ ○ Methyl bromide ○ ○ × ◎ ◎ × ×
Ethyl chloride ◎ ◎ △ ◎ ◎ × × Methyl butyl ketone × × ◎ × ◎ × ×
Ethylene glycol ◎ ◎ ◎ ◎ ◎ ◎ ◎ Methyl chloride × × △ ◎ ◎ × ×
Ethylene trichloride × × △ ◎ ◎ × × Methyl ethyl ketone (MEK) × × ◎ × ◎ × ×
F Ferric sulfate ◎ ◎ ◎ ◎ ◎ ◎ Methyl isobutyl ketone (MIBK) × × △ × ◎ × ×
Fish oil ○ ○ × ◎ ◎ ◎ × Methyl propyl ketone × ○ × × ×
Fluorine (Gas) × × × ○ × × Methyl salicylate × × ○ × ◎ × △
Formic aldehyde △ △ ○ × ◎ ○ △ Methylene bromide × × ◎ ◎ × ×
Freon 11 ○ × × ○ ○ × × Methylene chloride × × ○ ◎ × ×
Freon 12 ◎ ○ △ △ ○ × ◎ Milk ◎ ◎ ◎ ◎ ◎ ◎ ◎
Freon 22 × × △ × ◎ × ◎ Mineral oil ◎ ◎ × ◎ ◎ △ △
Fuel oil ◎ × ◎ ◎ × ○ Monobromobenzene × × ◎ ◎ × ×
Furfural × × ○ × ◎ × × Monochlorobenzene × × × ◎ ◎ × ×
G Gasoline ◎ ◎ × ◎ ◎ × × Monoethanolamine (MEA) × × ○ × ◎ ○ ×
Gelatin ◎ ◎ ◎ ◎ ◎ ◎ ◎ N n-amyl alcohol × × × × ×
Glucose ◎ ◎ ◎ ◎ ◎ ◎ ◎ Naphtha ○ ○ × ◎ ◎ × ×
.S`JLYPULá* ◎ ◎ ◎ ◎ ◎ ◎ ◎ Naphthalene × × × ◎ ◎ × ×
Grease (Petroleum-based) ◎ ◎ × ◎ ◎ × × Naphthenic oil ◎ × ◎ × ×
H Helium ◎ ◎ ◎ ◎ ◎ ◎ ◎ n-butyl alcohol × × × × ×
Heptane (n-heptane) ◎ ◎ × ◎ ◎ × ○ Nickel acetate ○ ○ ◎ × ◎ × ○
Hexane (n-hexane) ◎ ◎ × ◎ ◎ × ○ 5PJRLSHJL[H[Lá* × ◎ × × ×
Hexylene glycol △ △ ◎ △ ◎ ○ ◎ Nickel ammonium sulfate △ ◎ △ ◎ ○ ◎
Hydraulic oil (Petroleum-based) ◎ ◎ × ◎ ◎ ○ × Nickel chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
Hydraulic oil (Phosphate ester series) × × ○ ◎ ◎ △ × Nickel nitrate △ △ ◎ △ ◎ ○ ◎
Hydraulic oil (Synthetically-prepared) ○ ○ × ◎ ◎ × Nickel sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Hydraulic oil (Water-glycol series) ◎ ◎ ◎ ○ ◎ ○ ◎ Nitrobenzene × × △ ○ ◎ × ×
Hydraulic oil (Water-in-oil emulsion series) ◎ ◎ × ◎ ◎ △ × Nitrogen (gas) ◎ ◎ ◎ ◎ ◎ ◎ ◎
Hydrobromic acid × × ◎ ◎ ◎ × × O Octyl alcohol ○ ○ △ ◎ ◎ ○ ○
Hydrogen ◎ ◎ ◎ ◎ ◎ △ ◎ Oleic acid △ △ × ○ ◎ × ×
Hydrogen peroxide (30%) × ◎ ◎ × Olive oil ◎ ◎ ○ ◎ ◎ △ ×
I Iron chloride ◎ ◎ ◎ ○ ◎ Ortho-dichlorobenzene × × × ◎ ◎ × ×
0YVUUP[YH[Lá* ◎ ◎ ◎ ○ ◎ Oxygen (gas) ○ ○ ◎ ◎ ◎ ◎ ○
Iron sulfite (100%) ◎ × × × × Ozone × △ ◎ ◎ ◎ ◎ ×
Isoamyl alcohol × × × × × P Palm oil × × × × ×
Isooctane ◎ ◎ × ◎ ◎ × ○ Paradichlorobenzene × × × ◎ ◎ × ×
Isopropanol ○ ○ ◎ ◎ ◎ ◎ ○ Paraffin oil ◎ ◎ × ◎ ◎ × ×
Isopropyl acetate × × ○ × ◎ × × Peanut oil ◎ △ ◎ ◎ ○
Isopropyl alcohol ○ ○ ◎ ◎ ◎ ◎ ○ Pentane (n-pentane) ◎ ◎ × ◎ ◎ × ◎
Isopropyl ether ○ ○ × × ◎ × × Phenol × × × ◎ ◎ × ×
K Kerosene ◎ ◎ × ◎ ◎ × ○ Phosphorous oxychloride (dry) ○ ◎ ◎ ○ ○
L Lard and lard oil ◎ ◎ ○ ◎ ◎ ○ ○ Phosphorous oxychloride (wet) ○ ◎ ◎ ○ ○
Latex × × × × × Phosphorus × × × ◎ × ×
Liquefied petroleum gas (LPG) ◎ ◎ × ◎ ◎ △ × Pine oil ○ ○ × ◎ ◎ × ×
Liquors (beet) ◎ ◎ ◎ ◎ ◎ ◎ ◎ 7V[HZZP\THJL[H[Lá* ○ ○ ◎ × ◎ × ○
Lubricating oil (SAE 10, 20, 30, 40, 50) ◎ ◎ × ◎ ◎ × × Potassium aluminium sulfate △ △ ◎ △ ◎ ○ ◎
M Magnesium chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎ Potassium bicarbonate △ △ ◎ △ ◎ ○ ◎
Magnesium hydroxide ○ ○ ◎ ◎ ◎ × ○ Potassium bichromate ◎ ◎ ◎ ◎ ◎ ◎
Magnesium nitrate ◎ × × × × Potassium carbonate △ △ ◎ △ ◎ ○ ◎

170
Seal Material Selection Table for Reference

Seal Material Seal Material

Ethylene-propylene

Ethylene-propylene
Silicone rubber

Silicone rubber
Hydrogenated

Hydrogenated
Fluoro rubber

Fluoro rubber
Nitrile rubber

Nitrile rubber
nitrile rubber

nitrile rubber
*OSVYVWYLUL

*OSVYVWYLUL
Perfluoro-

Perfluoro-
elastomer

elastomer
Fluids Fluids

rubber

rubber
rubber

rubber
P Potassium cyanide ◎ ◎ ◎ ◎ ◎ ◎ ◎ S Syrup ◎
Potassium hydroxide (50%) ○ ○ ◎ × ◎ △ ○ T Tertiary butyl alcohol ○ ○ ○ ◎ ◎ ○ ○
Potassium hyposulfite ○ ◎ ◎ ◎ ◎ Tetrachloroethylene × × × ◎ ◎ × ×
Potassium nitrate ◎ ◎ ◎ ◎ ◎ ◎ ◎ Tetraethyl lead ○ ○ × ◎ ◎ × ×
Potassium nitrite △ △ ◎ △ ◎ ○ ◎ Tetralin × × × ◎ ◎ △ ×
Potassium phosphate △ △ ◎ △ ◎ ○ ◎ Titanium terachloride ○ × ◎ ◎ × ×
Potassium silicate ◎ ◎ ◎ ◎ ◎ × ◎ Toluene (Toluol) × × × △ ◎ × ×
Potassium sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○ Triethanolamine △ △ ○ × ◎ × ○
Potassium thiosulfate △ △ ◎ △ ◎ ○ ◎ Triphenyl phosphite × ◎ × × ×
Propane ◎ ◎ × ◎ ◎ × ○ Tung oil ◎ ◎ × ◎ ◎ × ○
Propionaldehyde △ △ ◎ △ ◎ ○ ◎ V Vinyl acetate × ◎ × ◎ × ○
Propionitrile ◎ ◎ × ◎ ◎ ◎ ○ Vinyl chloride ○ ○ × ◎ ◎ ◎ ×
Propyl acetate × × ○ × ◎ × × W Water ◎ ○ ◎ ◎ ◎ ◎ ◎
Propyl alcohol ◎ ◎ ◎ ◎ ◎ ◎ ◎ Whisky ◎ ◎ ◎ ◎ ◎ ◎ ◎
Propylene △ △ × ◎ ◎ × × Wine ◎ ◎ ◎ ◎ ◎ ◎ ◎
Pyridine × ○ × ◎ × × X Xylene × × × ◎ ◎ × ×
R Rosin oil ◎ × × × × Z Zinc chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
S Secondary butyl alcohol ○ ○ ○ ◎ ◎ ○ ○ Zinc sulfate ◎ ◎ ◎ ◎ ◎ ◎ ◎
:VHW`^H[LYá* ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium acetate ○ ○ ◎ × ◎ × ○
Sodium aluminate △ △ ◎ △ ◎ ○ ◎
Sodium bicarbonate ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium bichromate △ △ ◎ △ ◎ ○ ◎
Sodium carbonate ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium chloride ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium chloride (salt water) ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sodium cyanide ◎ ◎ ◎ ◎ ◎ ◎ ◎
:VKP\TO`KYV_PKL*H\Z[PJ:VKH △ △ ◎ △ ◎ ○ ◎
Sodium hypochlorite (1%) ○ ○ ○ ○ ◎ ○ ○
Sodium hyposulfite △ △ ◎ △ ◎ ○ ◎
Sodium iodide △ △ ◎ △ ◎ ○ ◎
Sodium metaphosphate ◎ ◎ ◎ ◎ ◎ × ○
Sodium nitrate △ ◎ △ ◎ × ◎
Sodium nitrite ○ ○ ◎ × ◎ × ○
Sodium perborate ○ ○ ◎ ◎ ◎ ○ ○
Sodium peroxide ○ ○ ◎ ◎ ◎ × ○
Sodium phosphate ◎ ◎ ◎ ◎ ◎ × ◎
Sodium plumbate △ △ ◎ △ ◎ ○ ◎
Sodium pyrosulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium silicate (Water glass) ◎ ◎ ◎ ◎ ◎ × ◎
Sodium sulfate ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium sulfide ◎ ◎ ◎ ◎ ◎ ◎ ○
Sodium sulfite ◎ ◎ ◎ ◎ ◎ ◎ ○
Spindle oil ◎ ◎ × ◎ ◎ △ ×
Starch ◎ ◎ ◎ ◎ ◎
:[LHTá* × × ◎ ○ ◎ × ×
Styrene monomer × × × ○ ◎ × ×
Sucrose solution ◎ ◎ ◎ ◎ ◎ ◎ ◎
Sulfur × × ◎ ◎ ◎ ○ ◎
Sulfur chloride (dry) × × × ◎ ◎ △ ×
Sulfur dioxide × × ◎ × ◎ ○ ×
Sulfur tetroxide × × ◎ × ×

171
Body Material Selection Table
The selection of appropriate body material for CUPLA is closely related to its usage application, the type of fluid run through, its concentration (%),
the pressure, its working environment, etc. So the material must be carefully considered in order to use CUPLA efficiently and obtain its full
performance. Since there are some body materials that should not be used with certain fluids, please refer to this table when making your selection.

:Suitable :Not suitable under certain conditions :Unsuitable


Stainless Stainless
Fluids Brass
Steel
Steel Aluminum Polypropylene Fluids Brass
Steel
Steel Aluminum Polypropylene

A Acetic acid × ○ × △ H Hexane ○ ○ ○ △


Acetic anhydride × ○ △ ○ Hydrobromic acid × × ○
Acetone ○ ○ ○ ○ △ Hydrochloric acid × × × × ○
Air ○ ○ ○ ○ ○ Hydrofluoric acid △ × × ○
Aluminum fluoride ○ × ○ Hydrogen ○ ○ ○ ○ ○
Aluminum chloride × × × ○ Hydrogen peroxide × ○ ○
Aluminum sulfate × ○ ○ Hydrogen sulfide △ △ ○
Ammonia × ○ × ○ I Industrial water ○ ○ △
Ammonium nitrate × ○ ○ J Jet fuel ○ △
Ammonium phosphate △ ○ × ○ L Lactic acid × ○ × ○
Ammonium sulfate △ △ ○ ○ Liquefied petroleum gas (LPG) ○ ○ ○ ○ ○
Aniline × ○ ○ △ M Magnesium chloride × × △ ○
Arsenic acid △ ○ △ ○ Mercury × ○ ○ ○
B Barium chloride × × ○ Methyl alcohol ○ ○ ○ ○ ○
Barium hydroxide × ○ × ○ N Naphtha ○ ○ ○ ○ △
Barium sulfide ○ ○ ○ Naphthalene ○ ○ ○ ○ ○
Beer ○ ○ △ ○ ○ Natural gas ○ ○ ○ ○ ○
Benzene × ○ ○ ○ △ Nickel chloride × × ○
Benzine ○ ○ ○ ○ △ Nitric acid × △ × △
Boric acid △ ○ × ○ Nitrobenzene △ ○ ○ ×
Butane ○ ○ ○ ○ O Octane
Butyl acetate ○ ○ ○ ○ △ Oxygen ○ ○ ○ ○
C Calcium chloride ○ △ △ ○ P Paraffin ○ ○ ○
Calcium hydroxide ○ ○ ○ × ○ Phenol △ ○ ○
Carbon dioxide ○ ○ ○ ○ ○ Phosphoric acid × ○ × ○
Carbon disulfide ○ ○ ○ × Potassium chloride △ △ × ○
Carbon tetrachloride △ ○ × × Potassium hydroxide △ ○ × ○
Carbonic acid ○ ○ ○ ○ ○ Pure water △ ○ ○
Chlorine × × R Refined gasoline ○ ○ ○ ○ ○
Chromic acid × × × × Refined petroleum ○ ○ ○ ○ ○
Citric acid △ ○ △ ○ S Salt water × △ × × ○
Cresol acid ○ ○ ○ △ ○ Sodium carbonate ○ ○ ○ △ ○
D Diesel fuel ○ ○ ○ ○ △ Sodium chloride △ △ × × ○
Dowtherm ○ Sodium hydroxide (Caustic soda) △ × ○
Drinking water △ ○ ○ Sodium nitrate △ ○ ○ ○
E Ethanol ○ ○ ○ ○ ○ Sodium phosphate △ ○
Ether ○ ○ ○ ○ △ Sodium sulfate ○ ○ ○ ○ ○
Ethyl acetate △ ○ △ △ △ Sulfuric acid × × × × △
Ethylene chloride Sulfurous acid × △ ○
Ethylene glycol ○ ○ ○ ○ ○ T Tannic acid × ○ ○
F Fatty acid △ ○ × W Wine ○ ○ ○ ○
Ferric chloride × × × ○ Z Zinc chloride × △ △ ○
Ferric sulfate × △ ○
Formaldehyde 40% △ ○ △ ○
Formic acid × ○ × ○ Notes: 1. Since fluid concentration (%) and conditions of use may affect the
performance, detailed study is necessary when choosing materials.
Freon ○ ○ ○ ○ × Notes: 2. For the cells that have no symbol marks, please consult us for
G Glycerine ○ ○ ○ ○ ○ appropriate body material.

172
Unit Conversion Tables

Length

m cm in ft yd km mile n-mile

1 1×102 3.937×10 3.281 1.094 1 6.214×10-1 5.400×10-1


1×10-2 1 3.937×10-1 3.281×10-2 1.094×10-2 1.6093 1 8.690×10-1
2.54×10-2 2.540 1 8.333×10-2 2.778×10-2 1.852 1.151 1
3.048×10-1 3.048×10 1.2×10 1 3.333×10-1
9.144×10-1 9.144×10 3.6×10 3 1

Area

m2 in2 ft2 yd2 km2 acre mile2 ha

1 1.550×103 1.076×10 1.196 1 2.471×102 3.861×10-1 1.00×102


6.452×10-4 1 6.944×10-3 7.716×10-4 4.047×10-3 1 1.563×10-3 4.047×10-1
9.290×10-2 1.44×102 1 1.111×10-1 2.590 6.40×102 1 2.590×102
8.361×10-1 1.296×103 9 1 1×10-2 2.471 3.861×10-3 1

Mass (Weight)
t ltn stn
kg gr oz Ib
(metric ton) (long ton) (short ton)
1 1.543×104 3.527×10 2.205 1×10-3 9.842×10-4 1.102×10-3
6.480×10-5 1 2.286×10-3 1.429×10-4 6.480×10-8 6.378×10-8 7.143×10-8
2.835×10-2 4.375×102 1 6.25×10-2 2.835×10-5 2.790×10-5 3.125×10-5
4.536×10-1 7.000×103 1.6×10 1 4.536×10-4 4.464×10-4 5×10-4
1.000×103 1.543×107 3.5274×104 2.205×103 1 9.842×10-1 1.102
1.016×103 1.568×107 3.5840×104 2.240×103 1.016 1 1.12
9.072×102 1.4×107 3.2000×104 2.000×103 9.072×10-1 8.929×10-1 1

Force

N kgf Ibf pdl

1 1.020×10-1 2.248×10-1 7.233


9.807 1 2.205 7.093×10
4.448 4.536×10-1 1 3.217×10
1.383×10-1 1.410×10-2 3.108×10-2 1

Pressure

MPa kgf/cm2 Ibf/in2 (PSI) atm mmHg inHg mmH2O ftH2O

1 1.020×10 1.450×102 9.869 7.501×103 2.953×102 1.01972×105 3.346×102


9.807×10-2 1 1.422×10 9.678×10-1 7.356×102 2.896×10 1.0000×104 3.281×10
6.895×10-3 7.031×10-2 1 6.805×10-2 5.171×10 2.036 7.031×102 2.307
1.013×10-1 1.033 1.470×10 1 7.60×102 2.992×10 1.0332×104 3.390×10
1.333×10-4 1.360×10-3 1.934×10-2 1.316×10-3 1 3.937×10-2 1.360×10 4.460×10-2
3.386×10-3 3.453×10-2 4.912×10-1 3.342×10-2 2.54×10 1 3.453×102 1.133
9.806×10-6 1×10-4 1.422×10-3 9.678×10-5 7.355×10-2 2.896×10-3 1 3.281×10-3
2.989×10-3 3.048×10-2 4.335×10-1 2.950×10-2 2.242×10 8.827×10-1 3.048×102 1

173
CUPLA Inquiry Form
If you are unable to find a CUPLA product that you are looking for, or the type that suits your particular
requirements in this catalog, please fill in this form and fax it to our distributor in your country or directly to
us. We will select suitable CUPLA for your applications and contact you directly or through our distributor.

FAX Sheet
To NITTO KOHKI CO., LTD.
Company Name Factory / Branch

Department / Section Full Name

Address TEL

E-mail FAX

CUPLA Usage Conditions


Application (Product / Machinery) Name ( ) Quantity to Be Used ( ) pieces

Size ( ) Standard or Code to be conformed with, if any ( ) Location Indoors • Outdoors

Product Name HI CUPLA • SUPER CUPLA • MOLD CUPLA • SP CUPLA Type A • HSP • 350 • TSP • MINI CUPLA • Others ( )

Body Material ( ) Seal Material ( )

( ) Connection ( ) times / day • ( ) times / month


Surface Treatment Disconnection Frequency
Valve Socket ( with • without ) Plug ( with • without )

Fluid Air • Water • Oil • Steam (Others: )

Pressure Maximum ( ) MPa Normal ( ) MPa Minimum ( ) MPa Impulse ( with • without )

Maximum Flow ( ) L/min

Vacuum ( ) kPa

Temperature Maximum ( ) Û&1RUPDO( ) Û&0LQLPXP( ) Û&

1. Unified Thread 4. Special thread / hose barb


Standard or Code to be conformed with, if any ( )

2. Male Thread

Type of Thread

3. Female Thread

Other Requirements

Please do not write in the following section.


Model Seal Material Drawing No.
Processing

Surface
Body Material
Treatment

Please make your blank copy of this form to fill in.

174
Memo

175
JIS B 0203:1999 UDC 621.882.082.2 JIS
Taper Pipe Threads ISO 7-1:1994
( BS21 ) Japanese Industrial Standard
This Japanese Industrial Standard specifies taper pipe threads and is applicable to the threads used mainly
for pressure-tight joints on the threads for joining pipes, pipe fittings, fluid machinery, etc.

Attached Table: Basic Profiles, Basic Dimensions and Tolerance

Basic Profile Applied for Taper External Basic Profile Applied for Parallel Internal
and Taper Internal Threads Threads

Taper internal thread

H
6
r
h
2

D
H
2

D1
D2
t
2
h

h
á
á a f
H

r
H

á á á r


h
2

2
h

á Taper external thread


H
2

H
6

d1
d2
d
P
P

D1
D2
D

Axis of thread
I

Axis of thread How to symbolize taper pipe threads:


16
Taper external thread R 3/8
Taper internal thread Rc 3/8

Thick continuous line shows basic profile. Thick continuous line shows basic profile.
H = 0.960237 P H = 0.960491 P
25.4 25.4
P= n h = 0.640327 P P= n h = 0.640327 P
r = 0.137278 P r = 0.137329 P

Unit: mm
Thread Gauge dia. Position of gauge plane Length of useful thread (min.)
External Size of carbon steel
Internal thread
Internal thread pipe for ordinary piping
External thread External thread When there is (Given for reference)
thread When
incomplete thread part there is no
Taper Parallel incomplete
Tolerance internal internal
Major dia. Pitch dia. Minor dia. At pipe on D, D2 thread thread thread part
From
Pitch Radius From pipe end
Designation Number of Height d d2 d1 end and D1 of position of Taper
threads P of thread r parallel gauge internal
of thread (Given for or plane
From thread/
(in 25.4 mm) h internal position of From end Parallel
n reference) r' toward
Internal thread thread larger dia. gauge of pipe or internal Outer dia. Thickness
plane coupler I' thread
Gauge Axial Axial end
toward (Given for From
length tolerance tolerance f smaller dia. reference) gauge
a b c end plane or
Major dia. Pitch dia. Minor dia. end of pipe
D D2 D1 I or coupler
t
R 1/8 28 0.9071 0.581 0.12 9.728 9.147 8.566 3.97 0.91 1.13 0.071 2.5 6.2 7.4 4.4 10.5 2.0
R 1/4 19 1.3368 0.856 0.18 13.157 12.301 11.445 6.01 1.34 1.67 0.104 3.7 9.4 11.0 6.7 13.8 2.3
R 3/8 19 1.3368 0.856 0.18 16.662 15.806 14.950 6.35 1.34 1.67 0.104 3.7 9.7 11.4 7.0 17.3 2.3

R 1/2 14 1.8143 1.162 0.25 20.955 19.793 18.631 8.16 1.81 2.27 0.142 5.0 12.7 15.0 9.1 21.7 2.8
R 3/4 14 1.8143 1.162 0.25 26.441 25.279 24.117 9.53 1.81 2.27 0.142 5.0 14.1 16.3 10.2 27.2 2.8
R1 11 2.3091 1.479 0.32 33.249 31.770 30.291 10.39 2.31 2.89 0.181 6.4 16.2 19.1 11.6 34.0 3.2

R 1-1/4 11 2.3091 1.479 0.32 41.910 40.431 38.952 12.70 2.31 2.89 0.181 6.4 18.5 21.4 13.4 42.7 3.5
R 1-1/2 11 2.3091 1.479 0.32 47.803 46.324 44.845 12.70 2.31 2.89 0.181 6.4 18.5 21.4 13.4 48.6 3.5
R2 11 2.3091 1.479 0.32 59.614 58.135 56.656 15.88 2.31 2.89 0.181 7.5 22.8 25.7 16.9 60.5 3.8

R 2-1/2 11 2.3091 1.479 0.32 75.184 73.705 72.226 17.46 3.46 3.46 0.216 9.2 26.7 30.1 18.6 76.3 4.2
R3 11 2.3091 1.479 0.32 87.884 86.405 84.926 20.64 3.46 3.46 0.216 9.2 29.8 33.3 21.1 89.1 4.2

R4 11 2.3091 1.479 0.32 113.030 111.551 110.072 25.40 3.46 3.46 0.216 10.4 35.8 39.3 25.9 114.3 4.5
R5 11 2.3091 1.479 0.32 138.430 136.951 135.472 28.58 3.46 3.46 0.216 11.5 40.1 43.5 29.3 139.8 4.5
R6 11 2.3091 1.479 0.32 163.830 162.351 160.872 28.58 3.46 3.46 0.216 11.5 40.1 43.5 29.3 165.2 5.0

176
Production Facilities That Assure Our Product Quality
Large scale production facilities in Tochigi Prefecture, Japan and Ayutthaya, Thailand, having the capability of flexible mass
production, are in full operation around the clock and constitute a complete high-grade supply system, from the machining of
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Production Facilities Assure Flexible Supply System

TOCHIGI NITTO KOHKI CO., LTD.


Production of CUPLA, Linear-Motor-Driven Piston Pumps and their Applied Products

Tochigi Nitto Kohki factory is accredited under ISO 14001 & 9001.

ISO 14001 ISO 9001


JQA-EM1934 JQA-1039

In November 1995, the Japan Quality


Assurance Foundation, authority for
inspection and registration, awarded
Tochigi Nitto Kohki “ISO 9001” for quality
control and quality assurance in the
manufacture of CUPLA products (Quick
connect couplings) as well as 1 kW or
smaller Linear Drive air compressors,
vacuum pumps and applied products,
and in November 2001 “ISO 14001”,
also awarded International Standard for
environment management systems
intended to perform global environment
SUHVHUYDWLRQDQGSROOXWLRQFRQWURO

NITTO KOHKI INDUSTRY (THAILAND) CO., LTD.


Production of CUPLA, Air Compressors, and Vacuum Pumps

ISO 14001 & 9001

ISO 14001 ISO 9001


JQA-EM6395 JQA-QM8194

NITTO KOHKI INDUSTRY (THAILAND)


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,62DQG,62

177
From Development to Production, Management and Marketing of “CUPLA”
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Research and Development


Headquarters and R & D Laboratory
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Production
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Tochigi Nitto Kohki factory is accredited under ISO 14001 & 9001.

Marketing
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178
Nitto Kohki's Laborsaving Products
Nitto Kohki is capturing the needs of users by introducing to the world not only “CUPLA” quick connect couplings,
but also next-generation laborsaving devices, including various “machine tools and hand tools”, high precision
“delvo” electric screwdrivers, and linear-motor-driven piston “compressors / vacuum pumps”.

1LWWR.RKNL·V4XDOLW\3URGXFWV

Machines and Tools to Achieve Energy and Labor Savings in Processing Work
Machines and tools are used at various processing sites for such work as cutting, polishing, scaling, drilling and chamfering of steel materials.
We have created a product line up of pneumatic, electric and hydraulic machines and tools to match the diversification of processing methods
and the conditions of work operations.

High Precision “delvo” Electric Compressors, Vacuum Pumps


Screwdrivers for Professional Use and Their Applied Products
NITTO KOHKI Electric Screwdrivers "delvo" are high-quality tools NITTO KOHKI pumps are unique products featuring a linear-motor-driven
for professional use, with special emphasis on precise control of free piston system. NITTO KOHKI has made available a complete series
torque and long life. They apply just the correct amount of torque of air compressors and suction pumps that incorporate this uniquely
–with sure, positive control always at your fingertips. They are functional design. These are quite appropriate as air sources or suction
smooth and shockless in operation, too. power units for various pneumatically operated equipment and apparatus
in advanced industries.

179
Safety Guide

Safety Precautions
The safety precautions provide instructions for the safe use of NITTO KOHKI coupling "CUPLA" to avoid the potential danger of bodily harm or damage to
surrounding property. The safety precautions are categorized under the headings Danger, Warning and Caution, in accordance with the degree of
potential hazard to the body or surrounding property, if CUPLA is used incorrectly. They are all important notes for safety and must be followed as well
as in accordance with International standards #1 and other local safety regulations #2.
#1: ISO 4413, Hydraulic Fluid Power – General rules relating to systems ISO 4414, Pneumatic Fluid Power – General rules relating to systems
#2: Industrial Health & Safety law (for example)

Indicates an imminently hazardous situation DANGER


DANGER which, if not avoided, will result in death or
serious injury.
Stop using the product immediately if there is any anticipated danger of
operation or reduced safety.

Indicates a potentially hazardous situation


WARNING
WARNING which, if not avoided, could result in death or
serious injury. The enclosed safety precautions are only a guideline. When using CUPLA,
you are requested to pay particular attention to possible hazardous
situations for the application which are not stated in the safety
Indicates a potentially hazardous situation

CAUTION
precautions.
which, if not avoided, may result in personal
injury or property damage.

Caution When Selecting CUPLA


DANGER
• Connection to a coupling of another brand may cause imperfect connection or disconnection, reduced air tightness, impaired pressure resistance or durability, reduced flow rate and
potentially result in an unexpected accident and therefore must be avoided. Nitto Kohki cannot accept liability for any accident that may result by mixed use with the coupling of another Markings
brand. Please be sure to check for our marks on the right hand side of this page, which are always inscribed on NITTO KOHKI coupling "CUPLA" when you order and purchase.
• Do not use CUPLA under conditions and environments other than specified in the catalog.

WARNING
• Please consult us prior to use if CUPLA is required for use on machines, equipment or systems (hereafter referred to as “equipment, systems, etc.”) for sustaining or controlling
human life or body.
• When CUPLA is used for the purpose of ensuring safety, please consult us beforehand.
• The compatibility of the product with specific equipment, systems, etc. must be determined by the person designing the equipment, systems, etc. or the person who decides its
specifications based on necessary analysis and test result. The expected performance and safety assurance of the equipment, systems, etc. will be the responsibility of the person
who has determined its compatibility with the product.
• If CUPLA is to be used for the following applications, please consult us:
- Vehicles, aircraft and associated equipment systems that accommodate people
- Medical facilities or suction equipment that directly affects human body
- Equipment that directly comes into contact with and runs food, drugs or medicines, drinking water, atomic energy equipment or equipment that ensures safety.
• Selecting the wrong type of seal material may cause a leak. In making your selection, please check the compatibility of the seal material with the type of fluid and temperature used
in the application.
• Please consult us prior to selection or use of CUPLA when they are intended for use with corrosive or flammable gases/liquids and/or in atmospheres of these types of gases and
liquids.

Warranty and Disclaimer


Our responsibilities for the defects in our products shall be as follows:
• We shall be responsible for any defects in design, material or workmanship of our products, if it is apparent that such defects are due to reasons solely attributable to us.
• Our responsibilities shall be limited to one of the following, as determined by us:
(a) repair of any defective products or parts thereof,
(b) replacement of any defective products or parts thereof; or
(c) compensation for loss and damages incurred by you, which shall in no case exceed the amount of your purchase price for the defective products.
• We shall in no case be liable for any special, indirect or consequential loss or damages, whether such loss or damages are those arising from work stoppage, impairment of other
goods or death or personal injury.

Performance, Dimensions and Its Limitation


Please note the performance charts and outside dimensions in this catalog do not take into account any tolerances found in mass production.
The information is an average or standard value to be a guide for selecting models and to enable technical appraisal by users.

Beware of Imitations
Recently, similar products which invite misidentification or confusion with NITTO KOHKI coupling "CUPLA" have appeared on the market.
Connection with such a similar product to NITTO KOHKI coupling "CUPLA" may cause:
1. Imperfect connection or disconnection
2. Reduced air tightness
3. Impaired pressure resistance or durability
4. Reduced flow rate
and could result in unexpected accidents.
Therefore, connection other than with NITTO KOHKI coupling "CUPLA" must be avoided.
Please be sure to check for our original marks on the right hand side of this page, which are always inscribed on NITTO KOHKI coupling "CUPLA" products, when you order and
purchase.

Note:
Nitto Kohki cannot accept any liability for any accident that may occur as a result of using couplings of another brand in conjunction with our own.

180
Safety Guide
The following precautions must be taken when using CUPLA. Please contact Nitto Kohki or the outlet / supplier
where you purchased the product with regard to repair procedures, certification on the specification or applications
of the products.

Be sure to read the "Instruction Sheet" that comes with


Precautions Relating to the Use of All CUPLA products the product or "Caution" on the package before use.

CUPLA for Low Pressure (Air)


Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• The working pressure and working temperature range for hose barb types and braided hose connection types differs depending on the hose to be used.
Prior to use, confirm that the temperature and the type of fluid to be used is suitable for the hose.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to thread type)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage. (Applies to thread type, Nut type)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to thread type, Nut type, especially body material: stainless steel)
• Do not use anything other than the applicable hose or tube sizes. It will cause leakage. (Applies to hose or tube fitter connection type)
• Insert the barb (tail) fully into a hose or a tube and secure it tightly with a hose clamp or a nut. Incomplete insertion or insufficient clamping will lead to leakage or sliding off of a hose or a tube from the barb (tail).
(Applies to hose or tube fitter connection type)
• Never strike CUPLA when inserting barb (tail) into hose or tube. This could cause poor connection. (Applies to hose or tube fitter connection type)
• Do not use damaged (cracked) or deteriorated hoses or tubes. It will lead to leakage or bursting of hoses or tubes. (Applies to hose or tube fitter connection type)
• Cut off the hose or tube at a designated length from the end when reusing it. Failure to do so will lead to leakage or bursting of the hose or tube. See the "Instruction manual" enclosed with the product for the normal length.
(Applies to hose or tube fitter connection type)
• Prior to use, always perform a leak test after installing CUPLA.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• Care should be taken when disconnecting CUPLA whilst still pressurized. To prevent injury due to the Plug popping out, the Socket should be held firmly in one hand and the Plug in the other.
If the medium is gas, an audible bang may be heard on disconnection. We recommend disconnecting this CUPLA in an unpressurized state. (Except for CUPLA with purge function)
• Put a designated dust cap on CUPLA after disconnection when there is a possibility of foreign matter such as dirt sticking to the seal surface.
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Always let fluid flow from socket to plug. It will result in reduced flow. (Except for HI CUPLA Two Way Type)
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
•&RQQHFWLQJ&83/$GLUHFWO\WRYLEUDWLQJRULPSDFWLQJHTXLSPHQWZLOOUHVXOWLQUHGXFHGOLIHWLPH7KHXVHRID¶/HDGHU·RU¶:KLS·KRVHRIDSSUR[FPLQOHQJWKEHWZHHQ&83/$DQGHTXLSPHQWLVUHFRPPHQGHGWRKHOSDOOHYLDWHWKLV
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA".
• Do not disassemble CUPLA. It will cause leakage or damage.

Cautions on Handling CUPLA HOSE


Caution
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Only use CUPLA that are within their rated temperature range. Otherwise the hose will get damaged or deteriorate and cause leakage. It cannot be used continuously at its lowest or highest rated working temperature.
• Do not use on systems that have a high water content, such as drain discharge, this can damage the hose.
• The durability of the Hose differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
• Make sure that there is no twist or bend on the hose before use.
• Do not exceed the maximum extensible length, to do so will damage the hose. See catalogue page for full specification details. (Applies to NK CUPLA COIL HOSE)
•'RQRWEHQGWKHKRVHOHVVWKDQWKHPLQLPXPEHQGLQJUDGLXV,WZLOOFDXVHGDPDJHWRWKHKRVH ¡ð¡PPPLQLPXPEHQGLQJUDGLXVPP¡ð¡PPPLQLPXPEHQGLQJUDGLXVPP$SSOLHVWR1.&83/$+26(
• Do not use with any fluid or medium other than what is specified, to do so could damage the hose.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA. The inclusion of foreign matter in the fluid could damage the hose.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. This may cause damage to the hose.
• Do not use near fire. It will soften or deform the hose and cause damage to the hose.
• Take care not to damage the hose by dragging over rough ground or concrete. It is also important to ensure that the hose does not become kinked or crushed for long periods.
• Do not use for lifting or hoisting, this can damage the hose.
• Store in a shaded, dry and well-ventilated place.
•&XWRIIWKHKRVHDWOHDVWFPIURPWKHHQGZKHQUHXVLQJLW)DLOXUHWRGRVRZLOOOHDGWROHDNDJHRUEXUVWLQJRIWKHKRVH
• Prior to use, always perform a leak test after installing CUPLA.

CUPLA for Oxygen / Fuel Gas


Warning
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Replace CUPLA with a new one if backfire occurs. Backfire damages the body and the seal and will lead to leakage or damage.
• Do not use damaged (cracked) or deteriorated hoses. It will lead to leakage or bursting of hoses. (Applies to hose barb type)
• Never let oil adhere to CUPLA when installing a hose. It will cause spontaneous fire.
• Insert the barb (tail) fully into a hose and secure it tightly with a hose clamp or a nut. Incomplete insertion or insufficient clamping will lead to leakage or sliding off of a hose from the barb (tail). (Applies to hose barb type)
• Prior to use, always perform a leak test after installing CUPLA. Always check for leakage on CUPLA before use. If any leakage is found, stop using immediately.
•&XWRIIWKHKRVHDWOHDVWFPIURPWKHHQGZKHQUHXVLQJLW)DLOXUHWRGRVRZLOOOHDGWROHDNDJHRUEXUVWLQJRIWKHKRVH $SSOLHVWRKRVHEDUEW\SH
• Do not use CUPLA near fire or places where gas accumulates. It will lead to fire or explosion.
• Make sure that the valve on the torch is closed before connecting to CUPLA. If connected with valve open, the gas will flow out and could cause a fire or explosion.
• Do not disassemble CUPLA. It will cause leakage or damage.

Caution
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• Make sure that O-rings and Packing seals are lubricated with our designated lubricant at all times. The O-rings will get damaged and cause leakage. Not using the designated lubricant will lead to spontaneous fire. (Ask us for the designated lubricant)
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to thread type)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage. (Except for hose barb type)
• Do not use anything other than the applicable hose sizes. It will cause leakage. (Applies to hose barb type)
• Never strike CUPLA when inserting barb (tail) into hose. This could cause poor connection. (Applies to hose barb type)
• Do not use damaged (cracked) or deteriorated hoses. It will lead to leakage or bursting of hoses. (Applies to hose barb type)
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• Care should be taken when disconnecting CUPLA whilst still pressurized. To prevent injury due to the Plug popping out, the Socket should be held firmly in one hand and the Plug in the other.
If the medium is gas, an audible bang may be heard on disconnection. We recommend disconnecting this CUPLA in an unpressurized state.
• Always install a shut-off valve between the pressure source and the socket.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Always let fluid flow from socket to plug. It will result in reduced flow.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA".
• Store CUPLA in a dry environment. Moisture will cause corrosion and may also freeze in low temperatures, which may cause malfunction of CUPLA or other equipment.

181
Safety Guide

Be sure to read the "Instruction Sheet" that comes with


Precautions Relating to the Use of All CUPLA products the product or "Caution" on the package before use.

MOLD CUPLA / FLOW METER / HOT WATER CUPLA


Warning
• Do not apply pressure to CUPLA socket while it is disconnected. It will cause leakage or damage. (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• The fluid in the piping of the plug side will spill out upon disconnection. When using for hazardous fluids (such as hot fluid), discharge all the fluid inside CUPLA before disconnecting, in order to prevent burns, etc. (Applies to MOLD CUPLA)

Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• Even if used within the rated operating temperature range, prolonged use of the FLOW METER when under pressure and with the temperature in the upper regions will cause leakage. (Especially when the valve is fully open)
• The durability of CUPLA or FLOW METER differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• The working pressure and working temperature range for hose barb types and braided hose connection types differs depending on the hose to be used.
Prior to use, confirm that the temperature and the type of fluid to be used is suitable for the hose. (Applies to MOLD CUPLA)
• Make sure that O-rings and Packing seals are lubricated with grease at all times. If not, the O-rings will get damaged and cause leakage.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to MOLD CUPLA thread type or FLOW METER or HOT WATER CUPLA)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
When installing FLOW METER, in order to protect the spherical surface of the ball valve, install it with the valve in a fully opened state as a rule. (Applies to MOLD CUPLA thread type or FLOW METER or HOT WATER CUPLA)
• When the valve is fully open or closed, there will be a void between valve body and the ball valve which can trap a small amount of fluid under pressure.
Before taking the body off from the piping, partially open the valve to allow the pressure to discharge. (Applies to FLOW METER)
• Do not use anything other than the applicable hose sizes. It will cause leakage. (Applies to hose barb type)
• Insert the barb (tail) fully into a hose and secure it tightly with a hose clamp. Incomplete insertion or insufficient clamping will lead to leakage or sliding off of a hose from the barb (tail). (Applies to hose barb type)
• Never strike CUPLA when inserting barb (tail) into hose. This could cause poor connection. (Applies to hose barb type)
• Do not use damaged(cracked) or deteriorated hoses. It will lead to leakage or bursting of hoses. (Applies to hose barb type)
• Cut off the hose at least 3 cm from the end when reusing it. Failure to do so will lead to leakage or bursting of the hose. (Applies to hose barb type)
• Prior to use, always perform a leak test after installing CUPLA.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized. (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve. (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the packing if used at 8 m/s or over.
• When using FLOW METER, operate the ball valve slowly to prevent water hammer from occurring.
• Let fluid flow in the direction of the arrow shown on the FLOW METER. (Applies to FLOW METER)
• The FLOW METER may cause malfunction of the float due to contamination of foreign matter, water scale or air bubbles inside the fluid.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage. (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings/flow meter for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". (Applies to MOLD CUPLA or HOT WATER CUPLA)
• Do not disassemble CUPLA. It will cause leakage or damage.
• When storing FLOW METER, ensure that the valve is fully open. If stored with the valve partially open, the packing will deform and cause leakage.

CUPLA for Low Pressure (Water, Liquid) and for Medium Pressure
Warning
• Do not apply pressure to CUPLA socket or plug while they are disconnected. It will cause leakage or damage. (Applies to Valve Structures: Two-way shut-off type and One-way shut-off type)
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• The fluid in the piping will spill out upon disconnection. When using for hazardous fluids (such as hot fluid), discharge all the fluid inside CUPLA before disconnecting, in order to prevent burns, etc.
(Applies to Valve Structures: Straight through type and One-way shut-off type)

Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• Even if used within the rated operating temperature range, prolonged use of TSP CUPLA Socket with Ball Valve when under pressure and with the temperature in the upper regions will cause leakage. (Especially when the valve is fully open)
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• The working pressure and working temperature range for hose barb types and braided hose connection types differs depending on the hose to be used.
Prior to use, confirm that the temperature and of the type of fluid to be used is suitable for the hose or tube.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Make sure that O-rings and Packing seals are lubricated with grease at all times. If not, the O-rings will get damaged and cause leakage. (Except CUPLA with end face seal construction)
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to thread type)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
When installing TSP CUPLA Socket with Ball Valve, in order to protect the spherical surface of the ball valve, install it with the valve in a fully opened state as a rule. (Applies to thread type, Nut type)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to thread type, Nut type, especially body material: stainless steel)
• When the valve is fully open or closed, there will be a void between valve body and the ball valve which can trap a small amount of fluid under pressure.
Before taking the body off from the piping, partially open the valve to allow the pressure to discharge. (Applies to TSP CUPLA Socket with Ball Valve)
• Do not use anything other than the applicable hose or tube sizes. It will cause leakage. (Applies to hose or tube fitter connection type)
• Insert the barb (tail) fully into a hose or a tube and secure it tightly with a hose clamp or a nut. Incomplete insertion or insufficient clamping will lead to leakage or sliding off of a hose or a tube from the barb (tail).
(Applies to hose or tube fitter connection type)
• Never strike CUPLA when inserting barb (tail) into hose or tube. This could cause poor connection. (Applies to hose or tube fitter connection type)
• Do not use damaged (cracked) or deteriorated hoses or tubes. It will lead to leakage or bursting of hoses or tubes. (Applies to hose or tube fitter connection type)
• Cut off the hose or tube at a designated length from the end when reusing it. Failure to do so will lead to leakage or bursting of the hose or tube. See the "Instruction manual" enclosed with the product for the normal length.
(Applies to hose or tube fitter connection type)
• Prior to use, always perform a leak test after installing CUPLA.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• Put a designated dust cap on CUPLA after disconnection when there is a possibility of foreign matter such as dirt sticking to the seal surface.
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve. (Applies to Valve Structures: Two-way shut-off type and One-way shut-off type)
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
(Applies to medium pressure, Valve Structure: Two-way shut-off type) However, if you need to relieve residual pressure, please consult us.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over. (Applies to Valve Structures: Two-way shut-off type and One-way shut-off type)
• When using TSP CUPLA Socket with Ball Valve, operate the ball valve slowly to prevent water hammer from occurring. Also be careful not to get fingers caught when operating the handle.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". (Except LEVER LOCK CUPLA)
• Do not disassemble CUPLA. It will cause leakage or damage.
• When storing TSP CUPLA Sockets with Ball valve, ensure that the valve is fully open. If stored with the valve partially open, the packing will deform and cause leakage.

182
Safety Guide

Be sure to read the "Instruction Sheet" that comes with


Precautions Relating to the Use of All CUPLA products the product or "Caution" on the package before use.

CUPLA for High Pressure


Danger
• Do not apply pressure to CUPLA socket or plug while they are disconnected. It will cause leakage or damage.

Warning
• Do not use CUPLA continuously exceeding the rated working pressure. Also, do not use 700R CUPLA in an environment where there is impulse pressure. It will cause leakage or damage.
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve. However, the HSP-PV type can be connected under static residual pressure.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". However, 280 CUPLA is interchangeable with couplers complying with ISO7241-1A.
When using by connecting 280 CUPLA with other brand's, compare the pressure specifications and use under the lower pressure.
• Do not disassemble CUPLA. It will cause leakage or damage.

Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to HSU CUPLA, S210 CUPLA)
• Prior to use, always perform a leak test after installing CUPLA.
• Put a designated dust cap on CUPLA after disconnection when there is a possibility of foreign matter such as dirt sticking to the seal surface.
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction. However, if you need to relieve residual pressure, please consult us.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage. Do not use 280 CUPLA with water-glycol operating oil. The plating will dissolve.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Scratches on the sealing parts will cause leakage. Especially, be careful about the seating surface of HSP CUPLA with male parallel thread with 30° flare.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction. If FLAT FACE CUPLA FF plug is dropped, there is a possibility that the valve may open, to re-set, connect the Socket to the Plug and disconnect, the valve will return to its original position.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• When using O-Ring seals for GP Type or GS Type of HSP CUPLA, use the O-Ring size described on the "Instruction manual" enclosed with the product.
• Due to the metal-touch valve structure, 450B CUPLA and 700R CUPLA will slightly leak when not coupled.
* Contact us when using CUPLA for high pressure gases.

MULTI CUPLA Series


Overall MULTI CUPLA
Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak. (Applies to Snap ring mount Type, MAM Type, MAM-A Type, MAM-B Type)
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
• Prior to use, always perform a leak test after installing CUPLA.
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines.
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA".

MAM Type
Warning
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure exceeding the maximum working pressure. It will cause damage to CUPLA.
• Do not drop MULTI CUPLA. It will cause deformation of the plate.

Caution
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Do not deform the stop ring when installing CUPLA. If the stop ring is widened, it may come off from its groove and lead to poor connection or damage of CUPLA. Also change the stop ring with a new one when replacing CUPLA.
• Install hoses symmetrically from the locking unit when they are connected to CUPLA in order to distribute the reaction force evenly. Failure to do so will lead to breakage.
• Connect after making sure that the lever is in the "connect" position. It will not connect if it is not in the "connect" position.
• Do not force turning the lever. It will cause breakage.
• Do not disassemble CUPLA. It will cause leakage or damage.

MAM-A Type / MAM-B Type


Warning
• Do not connect or disconnect CUPLA while they are pressurized or residual pressure of more than 0.6 MPa remains. It will cause damage to CUPLA.
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Do not drop MULTI CUPLA. It will cause deformation of the plate.

Caution
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Install the C type retaining ring by using a pair of snap ring pliers. If the C type retaining rings are expanded too much, it will come off from its groove and lead to poor connection or breakage. Also change the retaining ring with a new one when replacing CUPLA.
• Install hoses symmetrically from the locking unit when they are connected to CUPLA in order to distribute the reaction force evenly. Failure to do so will lead to breakage.
• Connect after making sure that the lever is in the "connect" position. It will not connect if it is not in the "connect" position.
• Do not force turning the lever. It will cause breakage.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not disassemble CUPLA. It will cause leakage or damage.

183
Safety Guide

Be sure to read the "Instruction Sheet" that comes with


Precautions Relating to the Use of All CUPLA products the product or "Caution" on the package before use.

MULTI CUPLA Series


MAS Type / MAT Type
Warning
• Do not apply pressure to CUPLA socket or plug while they are disconnected. It will cause leakage or damage.
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.

Caution
• Make sure that O-rings and Packing seals are lubricated with grease or oil at all times. If not, the O-rings will get damaged and cause leakage.
• Keep the center axis eccentricity of the Socket and Plug within 0.6 mm diameter. Failure to do so will lead to leakage or breakage.
• Install the C type retaining ring by using a pair of snap ring pliers. If the C type retaining rings are expanded too much, it will come off from its groove and lead to poor connection or breakage.
Also change the retaining ring with a new one when replacing CUPLA. (Applies to MAS Type CUPLA)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage.
• When connecting, connect socket and plug together tightly without a gap. If the gap exceeds 0.5 mm the flow will be reduced.
• For the load required to maintain connection when CUPLA is connected, see the page in this catalog where MAS Type/MAT Type is described. Connection exceeding the maximum acceptable load will cause breakage.
Connecting below the minimum load required to maintain connection will result in reduced flow.
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Do not disassemble CUPLA. It will cause leakage or damage.

MALC-01 Type
Caution
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Keep the center axis eccentricity of the Socket, Plug and/or hole in the plate within 2 mm diameter. Failure to do so will lead to leakage or breakage.
For the dimensions of end configurations for processing on plates, see the page in this catalog where MALC-01 Type is described.
• Obliquity of socket and plug must be within 0.5 degrees during connection or disconnection. If installed exceeding 0.5 degrees, it will cause leakage or damage.
• When connecting, connect socket and plug together tightly without a gap. However, it can be used even when the gap is 0.5 mm. If the gap exceeds 0.5 mm the flow will be reduced.
• For the load required to maintain connection when CUPLA is connected, see the page in this catalog where MALC-01 Type is described. Connection exceeding the maximum acceptable load will cause breakage.
Connecting below the minimum load required to maintain connection will result in reduced flow.
• When using water, judge whether CUPLA can be used or not by conducting a performance evaluation test under your actual operating environment and conditions.
Leakage may occur according to rust or foreign matter in the piping or solidified minerals. Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Do not disassemble CUPLA. It will cause leakage or damage.

MALC-SP Type / MALC-HSP Type


Danger
• Do not use uncoupled socket or plug continuously exceeding its rated working pressure. It will cause leakage or damage. (Applies to MALC Type CUPLA)

Warning
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Do not disassemble CUPLA. It will cause leakage or damage.

Caution
• Keep the center axis eccentricity of the Socket and Plug within 2 mm diameter. Failure to do so will lead to leakage or breakage.
• Obliquity of socket and plug must be within 0.5 degrees during connection or disconnection. If installed exceeding 0.5 degrees, it will cause leakage or damage.
• Install the C type retaining ring by using a pair of snap ring pliers. If the C type retaining rings are expanded too much, it will come off from its groove and lead to poor connection or breakage.
Also change the retaining ring with a new one when replacing CUPLA. (Applies to Snap ring mount Type)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to MALC-SP Type CUPLA)
• When connecting, connect socket and plug together tightly without a gap. However, it can be used even when the gap is 0.5 mm. If the gap exceeds 0.5 mm the flow will be reduced.
• For the load required to maintain connection when CUPLA is connected, see the page in this catalog where MALC-SP Type or MALC-HSP Type is described.
Connection exceeding the maximum acceptable load will cause breakage. Connecting below the minimum load required to maintain connection will result in reduced flow.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction.
• Use it in the state that the fluid does not freeze in the case of water. If it freezes, it will cause damage to CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not drop CUPLA. It will cause leakage or malfunction.

SEMICON CUPLA Series


Warning
• Do not apply pressure to CUPLA socket or plug while they are disconnected. It will cause leakage or damage.
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
(The "Seal Material Selection Table" and "Body Material Selection Table" described in our product catalog is for reference only.)
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• When using hazardous fluids, always wear protective clothing which are suitable for the fluid being used and will protect the whole body. Any spillage or leakage should be dealt with by an expert in that product.
• Do not connect/disconnect with fluid still under dynamic pressure or static residual pressure. It will cause damage to the valve.
• When using pressure tanks, connect/disconnect as follows:
Connection: Connect CUPLA on the nitrogen gas side first, and then reduce the nitrogen gas pressure to ambient pressure. Only after then, connect CUPLA on the liquid side.
Disconnection: Reduce the nitrogen gas pressure to ambient pressure, and confirm that the internal pressure has become ambient pressure. Only after then, disconnect CUPLA on the liquid side.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction. However, if you need to relieve residual pressure, please consult us.

Caution
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions. O-rings are consumable items. Replace them periodically.
• If necessary, conduct an elution test and confirm the suitability of the material.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Apply a fluoropolymer resin sealant tape on male tapered pipe threads to ensure no leak.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage. (Applies to SP Type, SCS Type, SCY Type)
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to SP Type, SCS Type, SCY Type)
• When installing SCT Type or SCAL Type CUPLA, firstly apply a fluoropolymer resin sealant tape on the male tapered pipe thread and tighten firmly by hand. Then, additionally tighten with a wrench by turning it 1 3/4 to 2 turns.
At this time, overtightening will damage the thread and cause leakage, so be careful.
• Do not use anything other than the applicable tube sizes. It will cause leakage.
• Contact us if detail dimensions of the fixing part is required, such as 19/32-18UNS (for SP Type or SCS Type) or application shape for plugs of SCF Type CUPLA.
• Prior to use, always perform a leak test after installing CUPLA.
• For the purpose of reducing the insertion load on connection and to prevent O-ring from damage, apply pure water or a lubricant that is suitable for the operational environment to the Plug tip and sealing surface. (Applies to SP Type, SCS Type)
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• For fluoropolymer resin CUPLA, continuous use under dynamic pressure will result in reduced performance. To extend lifetime, it is recommended to be kept unpressurized unless it is necessary.
• Since the bellows of the SCAL Type CUPLA Socket is made of polytetrafluoroethylene (PTFE), a small amount of gas will escape.
• When using for hazardous fluids, discharge all the fluid inside CUPLA with nitrogen gas, etc., before disconnecting. If disconnected without discharging the fluid, a small amount of fluid will spill out.
• Always mount a designated dust cap after disconnection. Any foreign matter adhering to the sealing surface will cause leakage.
• Always install a shut-off valve between the pressure source and CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Design and keep the fluid flow speed through CUPLA below 8 m/s. It will cause damage to the valve if used at 8 m/s or over.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Scratches on the sealing parts will cause leakage. Especially, CUPLA made of fluoropolymer resin are deformed easily, so be careful.

184
Safety Guide

Be sure to read the "Instruction Sheet" that comes with


Precautions Relating to the Use of All CUPLA products the product or "Caution" on the package before use.

SEMICON CUPLA Series


Caution
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Do not disassemble CUPLA. It will cause leakage or damage.
• Check CUPLA regularly. Stop using immediately if anything unusual is found on CUPLA.

CUPLA for Inert Gas


Warning
• Do not apply pressure to CUPLA socket or plug while they are disconnected. It will cause leakage or damage. (Applies to SP-V CUPLA TypeA)
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• The fluid in the piping will spill out upon disconnection. Take extra care when using at places where it is liable to cause anoxia. (Applies to PCV PIPE CUPLA)

Caution
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used. Selecting the wrong seal material will lead to leakage.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions. For PCV PIPE CUPLA, replace it with a new one after connection/disconnection of 5000 times as an approximate guide.
• When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• Apply thread sealants on male tapered pipe threads to ensure no leak.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
• Care must be taken when installing CUPLA not to overtighten or cross thread, this can cause damage and lead to leakage. (Applies to SP-V CUPLA TypeA Body material: Stainless steel)
• Prior to use, always perform a leak test after installing CUPLA.
• Make sure that O-rings are lubricated with grease at all times. If not, the O-rings will get damaged and cause leakage. (Applies to SP-V CUPLA TypeA seal materials: CR, FKM)
• For the purpose of reducing the insertion load on connection and to prevent O-ring from damage, apply a lubricant that is suitable for the operational environment to the Plug tip and sealing surface. (Applies to SP-V CUPLA TypeA Seal material: HNBR)
• Do not use pipe sizes other than the suitable sizes. It will cause leakage. Contact us if required to use Aluminum alloy pipes. (Applies to PCV PIPE CUPLA)
• Chamfer the edge of the copper pipe to be used. If not chamfered, it will damage the packing and cause leakage. Do not use pipes with deformation or burrs. It will lead to leakage or poor connection. (Applies to PCV PIPE CUPLA)
• When connecting copper pipes, push down the lever only after confirming that the end of the copper pipe is pressed against the packing inside CUPLA. At this time, be careful not to get fingers caught. (Applies to PCV PIPE CUPLA)
• After connection, try to pull the socket and plug apart or CUPLA and pipe apart to confirm secure connection. If the connection is incomplete, the socket and plug or CUPLA and pipe may disconnect when pressurized.
• Do not disconnect with fluid still under dynamic pressure or static residual pressure. (Applies to PCV PIPE CUPLA)
• Contact us if it is required to connect/disconnect SP-V CUPLA TypeA under dynamic pressure or static residual pressure.
• When connected with the copper pipe, do not rotate the pipe. It will damage the packing and cause leakage. (Applies to PCV PIPE CUPLA)
• Put a designated dust cap on CUPLA after disconnection when there is a possibility of foreign matter such as dirt sticking to the seal surface. (Applies to SP-V CUPLA TypeA)
•:KHQGLVFRQQHFWHGVWRUH&83/$ZLWKWKHOHYHULQWKH¶2SHQ·SRVLWLRQ $SSOLHVWR3&93,3(&83/$
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not strike the tip of an automatic shut-off valve with a hammer or a similar tool. It will cause leakage or malfunction. (Applies to SP-V CUPLA TypeA) However, if you need to relieve residual pressure, please consult us.
• Do not use with any fluid or medium other than what is specified, to do so could cause leakage or damage.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Do not let paint stick to CUPLA. It will cause malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Stop using CUPLA if the lever is deformed. (Applies to PCV PIPE CUPLA)
• Ensure that any copper residue or swarf that has adhered to the inside of CUPLA is removed after use. (Applies to PCV PIPE CUPLA)
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint) (Applies to SP-V CUPLA TypeA)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". (Applies to SP-V CUPLA TypeA)
• Do not disassemble CUPLA. It will cause leakage or damage.

PAINT CUPLA
Warning
• Make sure that a hose containing a ground wire is connected to a ground. Insufficient grounding will lead to fire or dangerous explosion caused by possible sparks of static electricity.
• Wear appropriate clothes and protective equipment such as safety glasses, face guard and gloves at all times. Otherwise it could be potentially hazardous when paint or solvent splashes on to operators.

Caution
• This CUPLA is designed for paints diluted by solvents. Do not use this CUPLA for any other applications such as Powder coating, Electrostatic coating or Electrodeposition coating. The seal material will deteriorate and cause leakage.
As to the use of any special paint or solvent, make thoroughly sure of the material compatibility.
• Do not use CUPLA continuously exceeding the rated working pressure. It will cause leakage or damage.
• Only use CUPLA that are within their rated temperature range. Otherwise this can lead to leakage through seal deterioration or damage. It cannot be used continuously at its lowest or highest rated working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Also, stress corrosion cracking may occur if used under corrosive environment. Take note of usage conditions.
• Do not exceed the recommended maximum torque when screwing in to the male or female thread of CUPLA for installation. It will cause damage.
• Prior to use, always perform a leak test after installing CUPLA.
• After connection, try to pull the socket and plug apart to confirm secure connection. If the connection is incomplete, the socket and plug may disconnect when pressurized.
• The fluid in the piping of the plug side will spill out upon disconnection. Be careful so that it will not contact the human body.
• Clean CUPLA each time after use. Otherwise paint will dry out and will cause malfunction, insufficient color mix or poor grounding. When cleaning CUPLA, care must be taken not to use any material that will affect the seal and body materials.
• When cleaning, do not try to open the valve by inserting something except the plug into the socket. It will cause leakage.
• Always install a shut-off valve between the pressure source and CUPLA.
• The use of inline filters is strongly advised and recommended. To prevent damage, the fluid should be clean before reaching CUPLA.
• Always let fluid flow from socket to plug.
• Do not use CUPLA in areas or environment where dust such as sand or metal powder can get in to CUPLA. It will lead to malfunction or leakage.
• Be careful not to put scratches or dents on CUPLA. Especially, scratches on the sealing parts will cause leakage.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Connecting CUPLA directly to vibrating or impacting equipment will result in reduced lifetime.
• Use only as quick connect couplings for fluid pipelines. (It cannot be used as a swivel joint)
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA".
• Do not disassemble CUPLA. It will cause leakage or damage.

185
Safety Guide

Be sure to read the "Instruction Sheet" that comes with


Precautions Relating to the Use of All CUPLA products the product or "Caution" on the package before use.

HYGIENIC CUPLA
Warning
• Any residual fluid remaining in the passage will spill out on disconnection. Drain any residual fluid before disconnection to avoid burns or injury to the skin when dangerous fluid such as chemical agent or high temperature fluid is used.
If the fluid comes into contact with the skin, stop the disconnecting work and consult a doctor if necessary.

Caution
Observe the cautions below. If not observed, it could result in burns, injury to the skin, damage to the product or other machinery when dangerous fluid such as chemical agent or high temperature fluid is used.
Stop using CUPLA immediately if this happens.

• CUPLA can be easily disassembled for cleaning. CUPLA should be evaluated before use to determine the suitability with regard to sanitation and safety.
Especially when using O-rings of other brands than Nitto Kohki, be sure to evaluate the O-ring at your end.
• Prior to use, check the compatibility of the seal material and body material against the temperature and the fluid to be used.
Selecting the wrong seal material will lead to leakage.
• Do not use CUPLA continuously under any pressure exceeding the rated working pressure. This may cause leakage or damage. O-ring Lock plate ASSY
• Use only within range of its rated temperature. May cause damage or deterioration to the sealing and leak if used otherwise.
Also, do not use continuously at the lowest or highest working temperature.
• The durability of CUPLA differs depending on the operating environment and conditions (pressure and temperature etc.). Seal part (cross section)
If necessary, conduct performance evaluation test under your actual operating environment and conditions.
Because of the structure of
• When assembling, disassembling and washing, do not drop the disassembled parts, or put scratches on the sealing surface. It will cause malfunction or leakage.
• When washing, do not deform the lock plate by applying excessive force. It will cause bad connection. this product, dead space is
• When assembling or disassembling, do not put scratches on the O-ring. Also do not attach the O-ring in a twisted state. It will cause leakage. generated when using.
• When welding to CUPLA, do so with CUPLA in disassembled state. Welding in assembled state will deform the parts or damage the O-ring and cause leakage.
• The outer diameter and thickness of the pipe to be welded to CUPLA must conform to JIS G 3447.
•$IWHUZHOGLQJWR&83/$SOHDVHSROLVKWKHZHOGHGSDUW 6XUIDFHURXJKQHVV5DѥPUHFRPPHQGHGIRUWKHOLTXLGFRQWDFWSDUWV Enlarged view
6XUIDFHURXJKQHVVRQWKHZHOGOLQHVKRXOGQRWH[FHHG5\ ѥP
• If it is not polished or if the surface roughness becomes rougher than the recommended value, it may potentially cause the spread of bacteria. of seal part
• Malfunction caused by welding (directly or otherwise) is not included in the warranty.
• For the ferrule type, please use ferrule couplings conforming to IDF/ISO 2852.
• Prior to use, always perform a leak test after installing CUPLA. Plug / Socket
• When a high temperature fluid is applied to CUPLA, be careful in handling CUPLA as it also becomes hot.
If CUPLA is used in a high temperature atmosphere, the cam handle may not rotate smoothly.
Connected state
In such case, please apply water, etc. to the part where the cam handle and the lock plate ASSY is in contact.
•:KHQSRZGHULVDSSOLHGWR&83/$VWDWLFHOHFWULFLW\PD\EHJHQHUDWHG3OHDVHWDNHFRXQWHUPHDVXUHDJDLQVWWKLVLIUHTXLUHG
• When CUPLA remains connected for long periods of time, it may become difficult to disassemble.
In this case, do not forcefully turn the socket and plug to disconnect as this may damage the seal material and cause leakage. Plug Socket
• Do not disconnect with fluid still under dynamic pressure or static residual pressure.
• Do not drop CUPLA. It will cause leakage or malfunction.
• Always install a shut-off valve between the pressure source and CUPLA.
• Do not apply any artificial impact, bend or tension. It will cause leakage or damage. • The O-ring and Lock plate ASSY are consumable items.
•&RQQHFWLQJ&83/$GLUHFWO\WRYLEUDWLQJRULPSDFWLQJHTXLSPHQWZLOOUHVXOWLQUHGXFHGOLIHWLPH • Please replace the Lock plate ASSY at approximately 1,000
•8VHRQO\DVTXLFNFRQQHFWFRXSOLQJVIRUIOXLGSLSHOLQHV times connections/disconnections.
• Only use CUPLA in a combination with NITTO KOHKI coupling "CUPLA". • When the Lock plate ASSY is deformed, replace it with a new
• Check CUPLA regularly. Stop using immediately if anything unusual is found on CUPLA. one regardless of connection/disconnection times.
• When storing CUPLA, remove the O-ring from the plug. Otherwise, it may become difficult to remove due to adsorption. • The durability of the O-ring differs depending on the operating
• Before using CUPLA, disassemble and clean it in the way that is appropriate to your usage conditions and not affecting the seal material and body material. environment and conditions (pressure and temperature etc.).

SEMI-STANDARD CUPLA Series


Contact us separately for detail cautions for the SEMI-STANDARD CUPLA series.

CUPLA should be inspected periodically to ensure safe operation and to prevent them from a

Maintenance of CUPLA
performance drop or malfunction. If there is a malfunction in CUPLA or wear and tear, please replace
it with a new one. If you have any concerns, contact Nitto Kohki or the distributor from whom you
purchased your CUPLA.

O-ring Replacement Procedure How to Remove the O-ring


The internal O-ring is a consumable item. If the O-ring in the socket has failure such as Use an optional O-ring replacement Jig to remove the O-ring.
wear and tear or deterioration, take the following steps to replace it with a new one. Always Be careful not to damage the groove of O-ring with the jig.
use genuine Nitto Kohki O-rings. Used O-rings with wear and tear or deterioration can be
removed easily with the jig.
Accessories for O-ring maintenance O-ring replacement Jig
After removing the O-ring, wipe the groove clean with a cloth. O-ring replacement Jig
5 mL container
Grease for O-ring PMJ-1 (Small)
GRE-M1 (Mineral grease) for NBR and FKM
How to Install a New O-ring
PMJ-2 (Large)
GRE-HC1 (Hydrocarbon grease) for NBR and FKM After making sure that no dust or foreign matter exists HSP CUPLA has a backup ring. Insert an
GRE-S1 (Silicone grease) for NBR, FKM, and EPDM in the groove of O-ring, push in part of the O-ring and O-ring in the place as shown in the figure. If
GRE-S2 (Silicone grease) for NBR, FKM, and EPDM (NSF H1, NSF 61 registered product) the remaining part can be easily pressed in with the jig. CUPLA connection/disconnection is hard
and not smooth after the O-ring has been
replaced, apply a little grease to the O-ring.
Caution for Storing CUPLA
࠮ Store CUPLA in a place where no dust or foreign matter gets in. If fluid flows while the dust or foreign matter is present inside
CUPLA, the dust or foreign matter may go into the equipment connected to CUPLA and may cause malfunction.
࠮ Store CUPLA indoors away from water or moisture.
࠮ Store CUPLA in a shaded, dry and well-ventilated place.
࠮ Do not to drop CUPLA. It will deform or damage CUPLA.
࠮If CUPLA are stored or not being used for a long period of time, check their appearance, function and performance before use. O-ring Press the O-ring into place with the jig. Backup ring for HSP O-ring

186
Japanese Vietnam
www.nitto-kohki.co.jp/network/jp/ www.nitto-kohki.co.jp/network/vi/
Quick Connect Couplings
The logo for CUPLA is registered trademark or a trademark of Nitto Kohki Co., Ltd. in Japan,
the United States and/or certain other countries.
English Indonesia
www.nitto-kohki.co.jp/network/ www.nitto-kohki.co.jp/network/id/

Thai Spanish

www.nitto-kohki.co.jp/network/th/ www.nitto-kohki.co.jp/network/es/

eCatalog

www.youtube.com/c/NittoKohkiGLOBAL www.nitto-kohki.co.jp/e/prd/d_cat/

NITTO KOHKI CO., LTD.


Head Office
ISO9001
9-4, Nakaikegami 2-chome, Ohta-ku, Tokyo 146-8555, Japan JQA-2025
Tel : +81-3-3755-1111 Fax : +81-3-3753-8791 E-mail : overseas@nitto-kohki.co.jp ISO14001
JQA-EM4057
ISO 9001
Web www.nitto-kohki.co.jp/e/ ISO 14001 H.Q./R&D Lab

Overseas Affiliates / Offices


NITTO KOHKI U.S.A., INC. NITTO KOHKI CO., LTD. Singapore Branch
46 Chancellor Drive, Roselle, Illinois 60172, U.S.A. 18, Kaki Bukit Road 3, #02-12, Entrepreneur Business Centre, Singapore 415978
For CUPLA Tel : +65-6227-5360 Fax : +65-6227-0192
Tel : +1-630-924-5959 Fax : +1-630-924-1174 www.nitto-kohki.co.jp/network/
For Tool
NITTO KOHKI CO., LTD. Indonesia Representative Office
Tel : +1-630-924-9393 Fax : +1-630-924-0303
Centennial Tower 35th Floor Jl. Jend. Gatot Subroto Kav. 24-25,
For Pump
Jakarta 12930, Indonesia
Tel : +1-630-924-8811 Fax : +1-630-924-0808
Tel : +62-21-2953-9500
www.nittokohki.com/
www.nitto-kohki.co.jp/network/id/
NITTO KOHKI EUROPE GMBH
NITTO KOHKI AUSTRALIA PTY LTD
Gottlieb-Daimler-Str. 10, 71144 Steinenbronn, Germany
77 Brandl Street, Eight Mile Plains, Queensland 4113, Australia
Tel : +49-7157-989555-0 Fax : +49-7157-989555-40
Tel : +61-7-3340-4600 Fax : +61-73340-4640
www.nitto-kohki.eu/
www.nitto-australia.com.au/
NITTO KOHKI EUROPE GMBH UK Branch
NITTO KOHKI (SHANGHAI) CO., LTD.
Unit A5, Langham Park Industrial Estate, Maple Road,
Room1506, Suite C, Orient International Plaza,
Castle Donington, Derbyshire DE74 2UT, United Kingdom
No.85 Loushanguan Road, Shanghai 200336, China
Tel : +44-1332-653800 Fax : +44-1332-987273
Tel : +86-21-6415-3935 Fax : +86-21-6472-6957
www.nitto-kohki.eu/
www.nitto-kohki.cn/
NITTO KOHKI CO., LTD. Bangkok Representative Office
NITTO KOHKI (SHANGHAI) CO., LTD. Shenzhen Branch
2 Jasmine Building, 22nd Floor, Soi Prasarnmitr(Sukhumvit23),
2005C Shenzhen ICC Tower, Fuhuasanlu 168,
Sukhumvit Road, North Klongtoey, Wattana, Bangkok 10110, Thailand
Futian District, Shenzhen, Guangdong 518048, China
Tel : +66-2612-7388
Tel : +86-755-8375-2185 Fax : +86-755-8375-2187
Thai www.nitto-kohki.co.jp/network/th/
www.nitto-kohki.cn/
Vietnamese www.nitto-kohki.co.jp/network/vi/
NITTO KOHKI CO., LTD. India Liaison Office
14th Floor, Tower 5B, DLF Epitome, DLF Cyber City, Phase 3, Gurugram,
Haryana 122002, India
Tel : +91-124-460-7701
www.nitto-kohki.co.jp/network/

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Specifications and designs are subject to change at any time without notice. 21C- 1
The contents of this catalog are current as of March 2021.

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